
18
Reaching 
through 
back 
side 
of
transmission
case 
remove 
hex 
head
slotted 
bolts 
as 
shown
in
Figure
AT 
64 
To
do 
this 
use 
Hex
head 
Ex
tension
ST25570000 
One
way 
clutch
inner 
race 
thrust
washer
piston 
return
spring 
and 
thrust
spring 
ring 
can 
now
be
removed
19 
Blowout
low 
and 
reverse 
brake
piston 
by 
directing 
a
jet 
of 
air 
into
hole 
in
cylinder 
See
Figure 
A 
T
65
20 
Remove 
band
servo
loosening
attaching 
bolts
Note 
If
difficulty 
is 
encountered 
in
removIng 
retainer
direct 
a
jet
of 
air
toward 
release 
side 
as
shown 
in
Figure 
AT 
66
ST25570000
Fig 
A 
T
64
Removing 
hex 
head 
lotted
bolt
Fig 
A 
T 
65
Removing 
pi 
ton
r
AT132
Fig 
A
T
66
Removing 
band 
seroo 
AUTOMATIC 
TRANSMISSION
21
Pry 
snap 
rings 
CD 
from 
both
ends 
of
parking 
brake 
lever
@ 
and
remove 
the
lever 
Loosen 
off 
manual
shaft 
lock
nut
CID 
and 
remove 
manual
plate 
@ 
and
parking 
rod
@ 
See
Figure 
AT 
67
Qd
i
f
W 
II
4
i
n 
n
r 
1
K 
j
e 
0
H 
o
i
j 
j
I 
j
l
m 
r 
JlII
2
U 
r
K 
F
J
r
0
f 
1
r
AT133
Fig 
A 
T 
67
Removing 
manual
plate
22 
Remove
inhibitor 
switch 
and
manual 
shaft
loosening 
two
securing
bolts
Inspection
Torque 
converter
housing
transmission 
case 
and 
rear
extension
1 
Check 
for
damage 
or
cracking 
if
necessary 
replace
2 
Check 
for 
dent 
or 
score 
mark 
on
their
mating 
surfaces
Repair 
as
neees
sary
3
Check 
for 
score 
mark 
or
sign 
of
burning 
on 
extension
bushing 
if
neces
sary
replace
Gaskets 
and 
O
ring
1
Always 
use 
new
gaskets 
when 
the
units 
are
to 
be
disassembled
2
Check 
O
rings 
for 
burrs 
or
cracking 
If
necessary 
replace 
with
new
rings
Oil 
distributor
I
Check 
for
sign 
of 
wear 
on
seal
ring 
and
ring 
groove 
replacing 
with
new
ones 
if
found 
worn
too
badly
beyond 
use
2 
Test 
if
clearance 
between 
seal
ring
and
ring 
groove 
is
correct 
If 
out 
of
specifications
replace 
whichever 
worn
excessively 
beyond 
limits 
Correct
clearance 
is 
from 
0 
04 
to 
0
16
mm
0 
0016 
to 
0 
0063 
in 
See
Figure
AT
68
AT 
39 
Clearance
Seal
ring
F 
1 
I
i 
h
AT134
Fig 
A 
T
68
Measuring 
seal
ring 
to
ring 
groove 
clearance
Assembly
Assembly 
is 
reverse 
order 
of 
dis
assembly 
However 
observe 
the
following 
assembly 
notes
1 
After
installing
piston 
of 
low 
and
reverse 
brake 
assemble 
thrust
spring
ring 
return
spring 
thrust 
washer
and
one
way 
clutch 
inner
race
Torque
hex 
head
slotted 
bolt
to 
1 
3
to 
1 
8
kg 
m 
94 
to 
13 
ft 
Ib
using 
Hex 
head
Extension
ST25570000
Torque
Wrench
GG930 
1
0000 
and 
Socket 
Ex
tension 
ST25512001 
See
Figure
AT 
69 
i
ST25570000
ST255 
1
2001
GG93010000 
0
rr
l
f
r
Fig 
A 
T 
69
Installing 
one
way 
clutch
inner 
race
2 
After
low 
and
reverse 
brake 
has
been 
assemble
measure 
the 
clearance
between
snap
r 
ng 
cD 
and
retaininig
plate 
@ 
Select
proper 
thickness 
of
retaining 
plate 
that
will
gi 
ve 
correct
ring 
to
plate 
clearance
See
Figure
AT 
70 

Low 
and
reverse 
brake
clearance 
0 
8 
to 
1
05 
mm
0 
031 
to
0 
041 
in
Fig 
AT
70
Measuring 
ring 
to
plate
clearanc
Available
retaining 
plate
No
Thickness 
mm 
in
I
15 
8 
0
622
2 
16 
0
0 
630
3 
16 
2 
0
638
4 
16
4 
0 
646
5 
16 
6 
0
654
6 
16 
8
0
661
As
to
inspection
procedure 
for 
low
and 
reverse 
brake 
see
page 
AT 
43
3
Install 
one
way 
clutch
so 
that 
the
arrow
mark 
is
toward 
front
of
vehicle 
It
should 
be
free 
to
rotate
only 
in
clockwise 
direction 
See
Figure
AT71
AT131
Fig 
AT 
71 
One
way 
clutch
4
After
installing 
rear
extension
torque 
attaching 
bolts 
to 
2
0 
to 
2 
5
kg 
m 
14 
to
18 
ft 
lb 
Place 
manual
lever 
in 
P
range 
and 
check 
to
be 
sure
that
rear
output 
shaft 
is
securely
blocked
5
Tighten 
servo 
retainer
temporari
Iy 
at
this
stage 
of
assembly 
CHASSIS
6 
Place 
rear
clutch
assembly 
with
needle
bearing 
on 
front
assembly
7
Install 
rear
clutch 
hub 
and
front
planetary 
carrier 
in 
the 
manner 
as
shown 
in
Figure 
AT 
72
AT142
Fig 
AT
72
Installing 
planetary 
carrier
8
Assemble
connecting 
shell
and
other
parts
up 
to 
front 
clutch 
in
reve 
e 
order 
of
disassembly
ATl43
Fig 
AT 
73 
In
talling 
connecting 
hell
9
Adjust 
total 
end
play 
and 
front
end
playas 
follows
L
@ 
8
S
I 
fT
15
l
r
1 
Front 
clutch
thrust
washer
2 
Oil
pump
3 
Front 
clutch
4
Rear 
du 
tch 
S 
Transmission 
case
6 
Oil
pump
gasket
7
Oil
pump 
cover
bearing 
race
Fig 
AT 
74
Endplay
AT
40 
I 
Measure 
the 
distance 
A
and
e
by 
vernier
calipers 
as 
shown 
in
Figure 
AT 
75
fl 
l
I 
Transmission 
case
1l
Lf 
ar 
n 
h
AT139
Fig 
AT 
75
Measuring 
the 
diltance
A 
and
C
2 
Measure 
the 
distance
B
and
D
of 
oil
pump 
COVer 
as 
shown 
in
Figure 
AT 
76
B
AT140
Fig 
AT 
76
MeaJIuring 
the 
diltanc
B 
and 
D
Adjustment 
of 
total
end
play
Select 
oil
pump 
cover
bearing 
race
by
calculating 
the
following 
formula
TT 
A 
B 
W
where
TT 
Required 
thickness 
of 
oil
pump
cover 
bearing 
race 
mm 
in
A
Measured 
distance 
A
mm 
in
B 
Measured 
distance 
B 
mm 
in
W
Thickness 
of
bearing 
race 
tem
porarily 
inserted 
mm
in
Available 
oil
pump 
cover
bearing 
race
No 
Thickness
mm 
in
I 
1 
2
0 
04 
7
2 
I
4 
0 
055
3 
1
6 
0 
063
4 
1
8 
0 
071
5
2 
0 
0 
079
6 
2 
2
0 
087
Specified 
total 
end
play
0
25 
to
0
50 
mm
0 
009 
to 
0
020 
in 

Adjustment 
of 
front 
end
play
Select 
front 
clutch 
thrust 
washer
by
calculating 
the
following 
formula
TF 
C 
D 
0
2 
mm
where
T
F 
Required 
thickness 
of 
front
clutch 
thrust
washer 
mm
in
C 
Measured 
distance 
C 
mm 
in
D 
Measured 
distance 
D
mm 
in
Available 
front 
clutch 
thrust 
washer
No 
Thickness
mm 
in
I 
J
5 
0 
059
2 
1
7 
0 
067
3 
1 
9
0 
075
4 
2 
1
0 
083
5 
2
3
0 
091
6 
2 
5 
0 
098
7 
2 
7 
0
106
Specified 
front 
end
play
0
5
to 
0 
8 
mm
0 
020 
to 
0 
031 
in
Notes 
a 
Correct
thickness 
of
bearing
race 
and 
thrust 
washer 
is 
al
ways 
the 
one 
which 
is 
nearest
the 
calculated
one
b 
Installed 
thickness 
of
oil
pump 
gasket 
is
0 
4 
mm 
0 
016
in
10
Check 
to 
be
sure 
that
brake
servo
piston 
moves
freely 
For 
detailed
procedure 
refer 
to
covering
topic 
on
page 
AT
43
Use
care 
to
prevent 
piston
from
coming 
out 
of
place
during 
test
ing 
since
servo 
retainer
is 
not
tightened
at 
this
point 
of
assembly
II
Make 
sure 
that 
brake 
band
strut
is
correctly 
installed
Torque 
piston
stem 
to 
1 
2
to 
1 
5
kg 
m 
8 
7
to 
II
ft 
lb 
Back 
off 
two 
full
turns 
and
secure
with 
lock 
nut 
Lock 
nut
tight
ening
torque 
is 
1 
5
to 
4
0
kg 
m
I 
I 
to
29 
ft
Ib 
AUTOMATIC 
TRANSMISSION
I 
2
After 
inhibitor 
switch 
is 
in
stalled 
check 
to 
be 
sure 
that 
it
op
erates
properly 
in 
each
range 
For
detailed
procedure 
refer 
to
covering
topic 
on
page 
AT 
51
13
Check 
the
length 
L 
between
case 
end
to 
rod 
end
of 
vacuum
throttle
valve
fully 
pushed 
in
Then 
select
adequate 
diaphragm 
rod
corresponding
measured
length 
See
Figure 
AT 
77 
m 
rj
I
L
1
AT145
i
Fig 
AT 
77
Measuring 
the 
distance
L
Available
diaphragm 
rod
Distance 
measured
L 
mm
in
Under 
25
55
1 
006
25 
65
to 
26 
05 
1
010 
to 
1
026
26 
15 
to 
26
55 
1
030 
to 
1
045
26 
65 
to 
27 
05 
1
049 
to 
1 
065
Over 
27 
15 
1
069
COMPONENT 
PARTS
The
transmission 
consists 
of
many
small
parts 
that 
are
quite 
alike 
in
construction
yet 
machined 
to
very
close 
tolerances 
When
disassembling
parts 
be 
sure 
to
place 
them 
in
order 
in
a
part 
rack 
so
they 
can 
be 
restored 
in
the 
unit 
in 
their
proper 
positions 
It 
is
also
very 
important 
to
perform 
func
tional 
test 
whenever 
it 
is
designated
Front
clutch
Disassembly
Front
clutch
drum
Piston
1
AT146
1 
Snap 
ring 
S 
Dished
plate
2 
Retaining 
plate 
6
Snap 
ring
3 
Drive 
plate 
7
Spring 
retainer
4
Driven
plate 
8 
Coil
spring
Fig 
AT 
78 
S 
ctional 
v 
w
of
front 
clutch
AT
41 
Diaphragm 
rod
length 
mm 
in
29 
0
1
142
29 
5 
1
161
30 
0 
1
181
30 
5 
1 
2 
1I
31 
0 
1 
220
I
Pry 
off
snap
ring 
D 
with 
a
suitable 
screwdriver 
or 
a
pair 
of
pliers
Remove 
a
retaining 
plate 
@ 
drive
plate 
@ 
driven
plate 
@and 
dish
plate
@ 
in 
the 
order
listed 
as 
shown 
in
Figure 
AT 
78
2
Compress 
clutch
springs 
using
Clutch
Spring 
Compressor
ST25420000 
or 
ST2542001 
Re
move
snap 
ring 
@ 
from
spring 
re
tainer
using 
Snap 
Ring 
Remover
ST25320001 
See
Figure 
AT 
79
Note
When 
Clutch
Spring 
Compres
sor 
STIS420000 
is
to 
be 
used
cut 
the 
toe
tips 
of
threeloigs 
by
a
grinding 
wheel 
See
Figure
AT
80
AT 
1
Fig 
AT 
79 
RemoL
ing 
snap 
ring 

L 
J
i
C
E
Ee
1f
20mm
8
0
079 
in
AT148
Cut 
off 
hatched
portion
Fig 
A 
T 
80
Modifying 
of 
coil
spring
compres 
or
3
Take 
out
spring 
retainer
j 
and
spring@ 
See
Figure 
AT 
7
4
Blowout
piston 
by 
directing 
a
iet
of 
air
into 
hole 
in 
clutch 
drum 
See
Figure 
AT 
I
Fig 
AT 
81
Blowing 
out
pi3ton
Inspection
I 
Check
for
sign 
of 
wear 
or
damage
to 
clutch
drive
plate 
facing 
If 
found
worn 
or
damaged 
excessively 
discard
See 
Service 
Data 
for
limits
2
Check 
for
wear 
on
snap 
ring 
and
for 
weakened
or 
broken 
coil
spring
If
necessary 
replace 
with 
new
ones
Spring 
retainer
should 
also 
be 
in
spected 
for
warpage
Assembly
I
Assembly 
is
reverse 
order 
of
disas
sembly
Dip 
aU
parts 
in 
clean
auto
matic
transmission
fluid 
before
they
can 
be 
installed
2
Line
up 
driven
plates 
so 
that
stripped 
arcs 
are
properly
aligned 
pay
iog 
particular 
attention
to 
the 
location
of 
oil 
holes 
in 
clutch
drum 
See
Figure
AT
82
Note 
The
number 
of 
drive
and 
driven
plates 
varies 
with 
the
type 
of
vehicles 
For 
detailed
informa
tion 
also
see 
Service 
Data
Specifications 
CHASSIS
AT150 
Lubrication
hole
Fig 
A 
T 
82
Inserting 
clutch
plate
3
After 
clutch 
is
assembled 
make
sure 
that 
clearance 
between
snap 
ring
CD 
and
retaining 
plate
@ 
is 
held
within
specified 
limits 
If
necessary
try 
with 
other
plates 
having 
different
thickness 
until 
correct 
clearance 
is
obtained 
See
Figure 
AT 
3
Specified 
clearance
1
6 
to 
1
mm
0 
063
to 
0 
071 
in
Available
retaining 
plate
No
Thickness 
mm 
in
I 
10 
6 
0
417
2 
10 
0
425
3
11 
0 
0
433
4 
11
2 
0
441
5 
II
4 
0 
449
6 
11
6 
0
457
AT151
Fig 
A 
T 
83
MeOJluring 
ring 
to
plate
clearance
4
Testing 
front
clutch
With 
front
clutch 
assembled 
on 
oil
pump 
cover 
direct 
a
jet 
of 
air 
into
hole 
in 
clutch
drum 
See
Figure
AT 
4
AT
42 
Fig 
A 
T
84
Tesling 
front 
clutch
Rear
clutch
Disassembly
CD 
ID
@
f
@
@
I 
J
L 
@
@
@
AT269
I 
Rear
clutch 
drum 
6
Retaining 
plate
2 
Piston
7
Spring 
retainer
3 
Di 
ed
plate 
8
Drive
plate
4 
Coil
spring 
9
Driven
plate
5
Snap 
ring
Fig 
A 
T 
85 
Sectional 
view
of
Tear 
clutch
I 
Take
out
snap
ring 
@
retaining
plate 
@ 
drive
plate
l 
driven
plate
@ 
and
dished
plate
j 
Same 
tech
nique 
can 
be
applied 
as 
in 
disassem
bling 
front 
clutch 
See
Figure 
A
T 
5
2 
Remove
snap 
ring 
from 
coil
spring 
retainer 
See
Figure 
AT 
6
ST25420000
ST2542000l
Ii
Removing 
snap 
ring 

3
Blowout
piston 
by 
directing 
a
jet
of 
air 
into
hole 
in
clutch 
drum 
See
Figure 
AT 
S 
7
AT155
Fig 
AT 
87
Blowing 
out
piston
Inspection
Refer 
to
covering 
topic 
under
Front 
Clutch
Assembly
Assembly 
is
reverse 
order 
of 
disas
sembly 
Dip 
all
parts 
in
clean 
auto
malic 
transmission
fluid 
before
as
sembling 
Note 
that 
the 
number 
of
drive 
and 
driven
plates 
varies 
with
types 
of 
vehicles 
For
details 
refer 
to
Service 
Data
Specifications
I 
After 
rear
clutch 
is
assembled
check
to 
be
sure 
that
clearance 
be
tween
snap 
ring 
CD 
and
retaining 
plate
CV 
is 
held 
within
prescribed 
tolerances
See
Figure 
A
T 
S8
Specified 
clearance
1 
0
to 
1 
5
mm
0 
039
to 
0
059 
in
AT1S6
Fig 
A 
T 
88
Measuring 
ring 
to
plate
clearance
2
Testing 
rear 
clutch
Install 
rear 
clutch 
on
oil
pump
cover
Blow 
air 
under
pressure 
into 
oil
hole 
to 
listen 
for
definite 
clutch
opera
tion
as 
shown 
in
Figure 
AT 
S9 
AUTOMATIC 
TRANSMISSION
AT157
Fig 
AT 
89
Testing 
rear 
clutch
Low 
reverse 
brake
Disassembly
I
Follow
steps 
as
per 
instructed 
on
page 
AT
38
2
Blowout
piston 
by
directing 
a
jet
of 
air 
into 
oil
hole 
in 
clutch
piston
Inspection
I
Check 
drive
plate 
facing 
for 
wear
or
damage 
if
necessary 
replace 
Refer
to 
Service 
Data
Specifications 
for
limits
2 
Test 
if
piston 
return
spring 
is
not
weakened
Discard 
if
weakened 
too
badly 
beyond 
use
3
Replace 
any 
defective
parts 
with
new
ones
Assembly
1 
After 
low
reverse
piston 
is
installed 
assemble 
thrust
spring 
ring
return
spring 
thrust
washer 
and 
one
way 
clutch 
inner 
race
With 
the
aid 
of
Hex
head 
Extension 
ST25570000
tighten 
hex 
head 
slotted 
bolt 
1
3 
to
1 
8
kg 
m 
9 
4
to 
13 
ft
Ib
2
Enter 
dished
plate 
driven
plate
drive
plate 
and
retaining 
plate 
into
transmission
case 
in
this 
written 
order
Install
snap 
ring 
to 
secure
the 
instal
lation
Note 
The 
number 
of 
drive 
and 
driven
plates 
varies 
with
types 
of 
vehi
cles 
For
detailed 
information
refer 
to 
Service 
Data
Specifi
cations
AT
43 
3
Without
disturbing 
the 
above
setting 
check 
to 
be
sure 
that 
clearance
between
snap 
ring 
and
retaining 
plate
is
held 
within
specified 
limits 
If
nec
essary 
try 
with
other
plates 
having
different 
thickness 
until 
correct
clear
ance 
is
obtained
Specified 
clearance
O
SO 
to 
1
05 
mm
0 
031
to 
0 
041 
in
4 
Blow 
under
pressure 
air 
into
oil
hole 
in 
low 
reverse
brake 
to
listen
for 
definite 
brake
operation 
as 
shown
in
Figure 
AT 
90
0j
L 
J
1
1
I 
1
I 
Y
1 
If
lY 
v
A
we 
1
a 
II 
I
7 
r
AT158
Fig 
AT 
90
Testing 
low 
reverse
brake
Servo
piston
Disassembly
1 
Blowout
piston 
by 
directing 
a
jet
of 
air 
into
hole 
in
release 
side
of
piston
2 
Remove
servo
piston 
return
spring
Inspection
Check
piston 
for 
wear
damage 
or
any 
other 
defects 
which
might 
inter
fere 
with
proper 
brake
operation
AT159
Fig 
A 
T 
91 
Removing 
piston 

Assembly
I
Prior 
10
assemlbing 
dip 
all
parts
in
clean 
automatic
transmission 
fluid
Reverse
disassembly 
procedure 
to
assemble 
brake
2 
Use 
extreme 
care 
to
avoid
dam
aging 
rubber
ring 
when
installing 
seal
lace
3 
Blow
under
pressure 
air 
from
apply 
side 
of
piston 
to 
lislen 
for 
defi
nite
piston
operation 
as
shown 
in
Figure 
AT
93
4
With
appIy 
side 
of
piston 
plugged
with
thumb 
blow 
air 
under
pressure
into
cylinder 
from 
release
side 
as
shown 
in
Figure 
AT 
94 
If 
retainer
is
raised 
a 
little 
it 
is
an 
indication 
that
attaching 
bolts
are 
loosened
calling
for
retightening
Governor
Disassembly
l
Separate
governor 
from
oil 
dis
tributor
by
unscrewing
attaching 
bolts
2 
To
disassemble
secondary 
gover
nor
remove
spring 
seat
spring 
and
secondary 
governor 
valve 
from 
valve
body 
in
this
written 
order 
as 
shown 
in
Figure 
AT 
95
3
If
primary
governor 
is
to 
be 
dis
assembled 
for
any 
purpose 
remove
spring 
seat
primary 
governor 
valve
spring 
and
spring 
eal 
CHASSIS
I 
Anchor 
end
pin
2 
Band
strut
3
Return
spring
4
Piston 
stem
5 
Band
servo
piston
6 
Release
7
Apply
8
Servo
piston
relainer
9
Transmission 
case
10
Band 
brake
AT074
Fig 
A 
T 
92 
Sectional 
view
of 
servo
piston
Fig 
A 
T 
93
Testing 
piston
Apply 
side
Fig 
A 
T 
94
Testing 
pi8ton
Rele 
side
Inspection
I
Check 
valve 
for
defective 
condi
tion
Replace 
spring 
if
found
weaken
ed 
too
badly 
beyond 
use 
Defective
piston 
should
also 
be
replaced 
with
a
new 
one
2 
Examine 
if
primary
governor
slides
freely 
without
binding
3
To 
determine
if
secondary 
gover
nor 
is 
in
good 
condition 
blow
air
under
light 
pressure 
into 
hole 
at
A
to
listen 
for 
noise
like 
a
model
plane
AT
44 
r
To 
control
valve
Governor
pressure
15
1
4
From 
control
valve
Line
pressure 
I
I
Primary
governor
2
Secondary 
governor
3
Governor 
valve
body 
A 
TogO
4 
Oil
distributor
5
Output 
shaft
Fig 
A 
T 
95
Testing 
secondary
governor
Assembly
Reverse
disassembly 
procedure 
to
assemble
governor
Note 
Do 
nol
confuse
primary 
gover
nor
wilh
secondary 
governor
After
instaDation 
check 
to 
be
sure 
that
spring 
is 
nol
de
flecled
Oil
pump
Disassembly
I
Free
pump 
cover 
from
pump
housing 
by
removing 
attaching 
bolts
2 
Take 
out 
inner 
and
outer
gears
from
pump
houisng
Inspection
1
Inspect 
gears 
for 
wear 
or
damage
to
gear 
leeth
Replace 
rubber
ring 
if
found
damaged 
excessively
beyond
use
2
Using 
a
straight 
edge 
and 
feelers
measure
pump 
and
gear 
clearances 
as
follows
Clearance 
between 
inner
or 
outer
gear 
and
pump 
cover 
See
Figure
AT 
96
Standard 
clearance
0 
02
to 
0 
04 
mm
0
0008 
to 
0 
0016 
in
Replace 
if
going 
over 
0
08 
mm
0 
0031 
in 

Clearance
between 
seal
ring 
and
ring
groove 
See
Figure 
AT
97
Standard
clearance
0
04toO 
16mm
0
0016
to 
0
0063 
in
AT162
Fig 
A
T 
96
Measuring 
clearance
I 
earance
I 
Seal
rIng
0d
t 
AT185
II
Fig 
AT 
97
Measuring 
clearance
Assembly
1 
Set
up 
pump
housing 
and 
inner
and 
outer
pump 
gears 
on 
it
2
With 
the 
aid
of 
Oil
Pump 
Assem
bling
Gauge 
ST255800oo 
install
pump 
cover 
to
pump 
housing 
as 
shown
in
Figure 
AT
98
lnnrr 
i
rnl
l
AT166
Fig 
A 
T 
98
Centering 
oil
pump
3
Temporarily 
tighten
pump 
secur
ing 
bolts
4
Set 
the 
runout
of 
oil
pump 
cover
within 
0
07 
mm
0 
0028 
in
total
indicator
reading 
See
Figure 
A 
T
99 
AUTOMATIC 
TRANSMISSION
AT264
Fig 
A 
T 
99
Measuring 
run
out
5
Tighten 
pump 
securing 
bolts 
to
specified 
torque 
0 
6 
to 
0 
8
kg 
m 
4
3
to 
5 
8 
ft
Ib
Note 
Be 
sure
to
align 
converter
housing 
securing 
bolt 
holes
6
Again 
check 
the 
runout 
of 
oil
pump 
cover
Note
When 
former 
Oil
Pump 
As
sembling 
Gauge 
is 
to 
be 
used
make 
a 
screw 
hole 
in
side 
of 
it
Planetary 
carrier
The
planetary 
carrier 
cannot 
be
divided 
into 
its
individual
components
If
any 
part 
or
component 
is 
defec
tive
replace 
the 
carrier 
as 
a 
unit
Inpsection
Check 
with 
a 
feeler 
clearance 
be
tween
pinion 
washer 
and
planetary
carrier
See
Figure 
AT 
100
Standard 
clearance
0 
20 
to 
0 
70
mm
0 
008 
to 
0
028 
in
Clearance
I
LJ 
b
II 
I
AT161
Fig 
AT 
100 
Mea
uring 
pinion 
washer
to
carrier 
clearance
AT
45 
Replace 
if
going 
over 
0 
80 
mm
0 
031
in
Control 
valve
The 
control 
valve
assembly 
consists
of
many 
precision 
parts 
and
requires
extreme
care 
when 
it
has 
to 
be 
re
moved 
and
serviced 
It 
is
good 
practice
to
place 
parts 
in 
a
part 
rack
so 
that
they 
can
be 
restored 
in
valve
body 
in
their
proper 
positions 
Added 
care
should 
also 
be 
exercised 
to
prevent
springs 
and 
other
small
parts 
from
being 
scattered 
and 
lost
Before
assembly
dip 
all
parts 
in
clean 
automatic 
transmission 
nuid 
and
check 
to 
be 
certain
that
they 
are 
free
of 
lint
and 
other 
minute
particles 
If
clutch 
or
band 
is 
burnt
or 
if
oil
becomes 
fouled 
the
control 
valve 
as
sembly 
should 
be
disassembled 
and
flushed
Disassembly
1 
Remove
bolts 
and 
nuts 
which
retain 
oil 
strainer 
Bolts
may 
be
re
moved 
with 
a 
screwdriver 
but 
it 
is
recommended 
to 
use
Hexagon 
Wrench
HT61000800 
and
Spinner 
Handle
HT62350000
See
Figure 
AT 
10 
I
2 
Remove
attaching 
bolts 
With
bolts 
removed
lower 
valve
body
separate 
plate 
and
upper 
valve
body
are 
free 
for 
removal
See
Figure
AT 
102
Note 
Do
not 
allow 
orifice
check
valve 
and 
valve
spring 
in 
lower
valve
body 
from
being 
scattered
and 
lost
when
removing 
sepa
rate
plate
HT61000BOO
HT62350000
Fig 
AT 
101
Removing 
valve
body 

AUTOMATIC 
TRANSMISSIO 
N
Valve
pring 
chart
Installed
Wiredia 
Mean 
coil
No 
of 
Free
length
Valve 
spring
mm 
in 
dia
active 
coil
mm 
in 
Length 
Load
mm 
in
mm 
in
kg 
Ib
1
3 
6 
0
15 
0 
32 
4
26
5 
5
5
Manual 
detent
0 
0512 
0 
2362 
1
276 
1
043
12
1 
2 
10 
5
13 
0 
43 
0
23
5 
2 
8
Pressure
regulator
0 
0472 
0
4134 
1 
693 
0
925 
6 
2
0
4
8 
0 
5 
0 
18
5 
9 
0 
0 
1
Pressure 
modifier
0 
0157 
0
3150
0 
728 
0
3543 
0 
2
0 
6 
6 
0
16 
0 
32 
0 
16 
0 
0 
625 
it 
J
1st 
2nd 
shift
0 
0236 
0 
2362 
1
260 
0
630 
14 
i
o
0 
7 
6 
2 
18
0 
41 
0 
17 
0 
140
2nd 
3 
rd 
shift
0 
0276 
0 
2441 
1
614 
0 
669 
3 
1
0 
7 
5 
5 
15
0 
32
5 
27 
0 
0 
55
2nd 
3rd
timing
0 
0276 
0 
2165 
1
280 
1 
063 
1 
2
Throttle 
back
up 
0
8 
6
5 
14
0 
36 
0 
18
8 
1 
92
0
0315 
0 
2559 
1417 
0 
740 
4 
2
0
55 
5 
0 
12 
0 
22 
0
12
5 
0 
60
Solenoid 
downshift
0 
0217
0 
1969 
0 
866 
0
492
1
3
0 
55 
5 
0 
16 
0
33 
5 
21 
0 
0 
60
Second 
lock
0 
0217 
0 
1969 
1
319
0 
827 
1
3
0 
9 
5
6 
14 
0 
26 
8 
19 
0 
2 
19
Throttle 
relief
0 
0354 
0 
2205 
1 
055 
0
748 
4
8
0 
2 
4
8 
15 
0
21
5 
11 
5 
0
01
Orifice 
check
0 
0078 
0 
1890 
0 
846
0 
453 
0 
02
0 
45 
8
3 
5 
0 
21 
8 
7 
5 
0
215
Primary
governor
0 
0177 
0
3268 
0 
858 
0
2953 
0
5
0 
7 
8 
5 
5 
5 
25 
1 
10
5 
1
10
Secondary
governor
0
0276 
0
3346 
0 
988 
0 
413 
2
4
Free
length
L
U 
d 
As 
ins 
alled
I 
t
LldnstjH 
e
t 
n 
Ion
J 
I 
I 
Assembly
Assembly 
is
reverse 
order 
of
disas
sembly 
However 
observe 
the 
follow
ing 
assembly 
notes 
Refer 
to
Valve
Spring 
Chart 
and
illustration 
in
as
sembling 
valve
springs
Dip 
all
parts 
in
clean 
automatic
transmission
fluid
before
assembly
Tighten 
parts 
to
specifications 
whenever
designated
AT172
Fig 
AT
106 
Value
pring
AT
47 
I
Slide 
valve 
into
valve
body 
and 
be
particularly 
careful 
that
they 
are
not
forced 
in
any 
way
2 
Install 
side
plates
using 
Torque
Driver 
ST25I60000
See
Figure 
AT
107
Tightening 
torque
0
25 
to 
0
35
kg 
m
1 
9 
to 
2
5 
ft 
Ib