Page 501 of 513
7
CHASSIS
I 
1
I 
Reverse
gear 
shift 
fork 
2
I 
Reverse 
idler
gear
Fig 
TM 
46
Installing 
reVeTse 
idler
gear
18 
Install 
the 
3rd 
4th 
shift 
fork 
and 
drive 
the 
shift
fork 
retaining 
pin 
by 
the 
use 
of 
a
special 
tool
ST23520000
t
1
f
1
1
t
t 
A
t1
5
t
ii
r
Fig 
TM 
47
f
Jt
r
19 
Remo
Al
tIJe
3dapter 
plate 
from 
the 
attachment 
and
i 
stall 
in
m 
t
j 
t
mission 
tase
I
1
Note 
a 
Be
su 
to 
install
selected
I 
eviOusly 
the 
counter
bearing 
shim
i
r
t
1 
K
s
l 
i 
1t 
p
Fig 
TM 
48
Installing 
counter
bearing 
shim
b 
Remove 
oil
apply 
adhesive
on 
the
joint 
and
install 
the
adapter 
plate 
on 
the
transmission 
case
c 
When
installing 
lightly 
lap 
with 
a 
wooden
mallet 
and 
be
sure 
to 
line
up 
the 
knock
pin 
hole
Fig 
TM 
49
Installing 
transmission 
case
20
Coinciding 
the
striking 
le
Alr 
install 
the
rear 
ex
tension
Note 
3 
Be 
sure 
to
remove 
oil 
and
apply 
adhesive 
on 
the
surface
joined 
with 
the
adapter 
plate
b
Tighten 
the 
installation 
bolts
symmetrically 
and
evenly 
so 
as 
not 
to
tighten 
unevenly
TM 
14 
     
        
        Page 502 of 513

YO
TRANSMISSION
27
Upon 
completion 
of 
the
reassembly 
confIrm 
that
Measure
depth 
from
the 
front
cover 
installing
I 
The 
main
shaft 
is
notJ
tiirned 
synchronously 
when
I
surface 
to 
end 
surface 
of 
the 
main
bearing 
outer
gear 
is
shifted 
to 
neutral 
and 
the 
main
drive
gear 
is 
turned
race 
by 
the
use 
of 
vernier
caliper 
depth 
gauge 
nd
light1y
select
shimlsl 
from 
those 
shown 
in 
the 
foIlOW
g
l
table 
so 
that 
the
depth 
is 
5
g 
15
mm 
0 
1 
9
2
Operatin 
r 
e 
is
not 
excessive
d
gears 
n
be
t
o 
0059
in
i 
shifted
smoothly 
when
Ifjifted 
to 
the 
mdlVldual
speeds
rt
6 
1
1
itl 
M
il
TM 
15
If
tl
Fig 
TM 
50
Installing 
rear 
extension
21 
Install 
the 
bushing 
plunger 
return
spring 
and
return
spring 
plug
Note 
When
installing 
apply 
adhesive 
to 
the 
return
spring
plug
t
l 
4
0
fj
I
t
I 
Plunger
2 
Bush
I 
31 
Return
spnng
4 
Return
spring 
plug
Fig 
TM 
51
Installing 
return
spring
22
23
24 
Install 
the
stopper 
pin 
and 
E
rjng
Instal 
e
speedometer 
pinion
Select 
main 
drive
gear 
bearing 
shim 
s
Note 
Part 
number
Thickness
mm 
in
32208 
18000
32208 
18001
32208 
18002 
0
5 
0
0197
0 
2
0 
0079
jeL
J 
f
l 
r
I 
l
0
J
3
I 
L
r 
1
v
tti
t 
4J
m
cv
Shim 
thickness
t
5 
00 
mm 
O
1969 
n
2
3
J
ib
m
J
i 
I
Shim 
thickness
f
I
M 
r
Fig 
TM 
52 
Seiecti
g 
main 
drive 
7
arbeari
g 
s
j
I
25
Install 
the 
oil 
seal
on 
the 
fronhcover 
amtsecure 
it
together 
with 
the
adjusting 
shim
4f
J 
ring 
0
Note 
Grease 
the 
oil 
seal
lip
I
26
Install 
the
ci
Itc 
release 
b
aring
luru 
rring 
and
withdrawal 
lever 
p
Main 
d 
ve
gear
Front 
cover
Front 
cover
adJhsting 
shim
i
Ii 
     
        
        Page 507 of 513
CHASSIS
SERVICE 
DATA 
AND
SPECIFICATIONS
GENERAL 
SPECIFICATIONS
Type
No 
of
speeds
Synchromesh 
type
Gear 
ratio
1st
2nd
3rd
4th
Rev
Speedometer
gear 
ratio
Sedan 
and
Coupe
Van
Oil
capacity
TIGHTENING 
TORQUE
Transmission
proper
Engine 
transmission 
intallation 
bolt
Engine 
mount 
rear 
installation 
bolt 
to 
the
body
Speedometer 
pinion 
installation 
bolt
Front
cover 
installation
bolt
TM 
20 
R3W56 
F4W56
3 
forward 
I
reverse 
4
forward 
I
reverse
Warner
type 
Warner
type
3
380
3 
757
1734 
2 
169
1 
000 
1404
1
000
3 
640 
3
640
17 
5 
17 
5
18 
5
18 
5
1 
2 
L 
2 
1 
2 
U
S
pt
2 
1 
8
Imp 
pt
1
2
L 
2 
1 
2 
U 
S
pt
21 
8
Imp 
pt
kg 
m 
ft 
Ib
1 
6 
to 
2 
2
11 
6
to 
15
9
3 
2
to 
4 
0 
23 
1
to 
28 
9
0
5 
to 
1
1 
3 
6 
to 
8
0
1 
0 
to 
1 
6 
7 
2 
to 
11 
6 
     
        
        Page 510 of 513
TRANSMISSION
Insufficient 
or
improper 
lubricant 
Add 
oil 
or
replace 
with
designated
oil
Oil 
leaking 
due 
to 
defective 
oil
seal 
and
gasket 
clogged 
breather 
etc 
Clean 
or
replace
Wom
bearing 
High 
humming 
occurs 
at 
a
high 
speed 
Replace
Damaged 
bearing
Cyclic 
knocking 
sound 
occurs 
also 
at 
a 
low
speed 
Replace
Worn
each
spline 
Replace
Worn
each 
bushiDg 
Replace
SERVICE 
JOURNAL 
OR 
BULLETIN 
REFERENCE
DATE 
JOURNAL 
or
BULLETIN 
No 
PAGE 
No 
SUBJECT
TM 
23