Page 64 of 513

CHASSIS
SERVICE 
DATA 
AND 
SPECIFICATIONS
General
specifications
Torque 
converter
Type
Stall
torque 
ratio
Transmission
Type
Control 
elements
Gear 
ratio
Selector
positions
Oil
pump
Type
Number 
of
pump
Oil
Capacity
Hydraulic 
control
system
Lubrication
system
Cooling 
system 
Multiple 
disc 
clutch
Band 
brake
Multiple
disc 
brake
One
way 
clutch
1st
lnd
3rd
Reverse
P 
Park
R 
Reverse
N 
Neutral
D 
Drive
1 
lnd 
lock
I 
Lock
up
AT 
60 
Symmetrical3 
element 
I
stage 
l
phase 
torque
converter
coupling
2
0 
I
3
speed 
forward 
and 
one
speed 
reverse 
with
planetary 
gear 
train
1
I
I
I
2
458
1 
458
1 
000
2 
182
The 
transmission 
is
placed 
in 
neutral 
The
output
shaft 
is 
fixed 
The
engine 
can 
be 
started
Backward
running
The 
transmission 
is 
in
neutral 
The
engine 
can 
be
started
Up 
or 
downshifts
automatically 
to 
and
from 
1st
lnd 
and
top
Fixed 
at 
2nd
Fixed 
at 
low
or 
downshifts 
from 
2nd
Internally 
intermeslting 
involute
gear 
pump
Automatic 
transmission 
fluid
Dexron
type
5
5 
liters 
57 
8 
U 
S
qts 
47 
8
Imp 
qts
Approximately 
1 
7 
liters 
27 
8 
U
S
qts 
2
3 
8
Imp 
qts 
in
torque 
converter
Controlled
by
detecting 
the
negative 
pressure
of 
intake 
manifold 
and 
the 
revolution
speed 
of
output 
shaft
Forced 
lubrication
by 
an 
oil
pwnp
Air 
cooled 
     
        
        Page 66 of 513

CHASSIS
Engine 
idling 
and 
stall 
revolution
Engine 
with
emission 
control 
device
Idling 
revolution
rpm 
650 
at 
0
position
800 
at 
N
position
1
750 
to 
2
000
Stall 
revolution
rpm
Tightening
torque 
kg 
m 
ft 
Ib
Test
plug 
oil
pressure 
inspection 
hole
Support 
actuator
parking 
rod
inserting 
position 
to 
rear 
extension
Oil
charging 
pipe 
to 
case
Dust 
cover 
to
converter
housing
Selector
range 
lever 
to
manual 
shaft
Lower 
shift 
rod
lock 
nut 
6 
5 
t07 
5
47 
to
54
0 
8
to 
1 
0 
5 
8 
to 
7 
2
4 
0 
to 
5 
0 
30 
to
36
4 
0 
to 
5 
0
30 
to
36
2 
0 
to 
2 
5 
15
to 
18
0 
5
to 
0 
7 
3 
6
to 
5 
1
0 
5
to 
0 
7 
3 
6toS 
I
1 
2
to 
1 
5 
8 
7
to 
10 
8
1
5 
to 
4
0 
II 
to
29
1
3
to 
1
8 
9 
4 
to
13
0 
55 
to 
0 
75 
4 
0 
to 
5 
4
0
25 
to
0
35 
1
9 
to 
2 
5
0 
25 
to
0
35 
1 
9 
to 
2 
5
0 
5 
to 
0 
7 
3
6 
to 
5 
I
0 
25
to 
0
35 
1 
9 
to
2 
5
0 
5 
to 
0 
7 
3
6 
to 
5 
1
0
6 
to 
0 
8 
4
4 
to 
5 
8
0
5 
to 
0
7 
3
6 
to 
5 
1
3 
0 
to 
4
0 
22 
to
29
3 
0
to 
5 
0
22 
to
36
14 
to 
2 
1
10 
to 
15
0
8 
to 
l
l 
5 
8 
to
7 
9
0 
55 
to 
0 
75 
4 
0
to 
5 
4
0
55
to 
0 
75 
4 
0 
to 
5 
4
3 
0 
to 
4 
0 
22 
to
29
2 
0 
to 
2
9
15 
to
21
Drive
plate 
to 
crankshaft
Drive
plate 
to
torque 
converter
Converter
housing 
to
engine
Transmission 
case 
to 
converter
housing
Transmission
case 
to
rear 
extension
Oil
pan 
to
transmission 
case
Servo
piston 
retainer 
to 
transmission 
case
Piston 
stem
when
adjuting 
band 
brake
Piston 
stem
lock 
nut
One
way 
clutch 
inner
race 
to 
transmission 
case
Control 
valve
body 
to 
transmission
case
Lower
valve
body 
to
upper 
valve
body
Side
plate 
to 
control 
valve
body
Nut 
for 
control
valve 
reamer 
bolt
Oil
strainer 
to 
lower 
valve
body
Governor 
valve
body 
to 
oil 
distributor
Oil
pump 
housing 
to
oil
pump 
cover
Inhibitor 
switch 
to 
transmh 
sion 
case
Manual 
shaft 
lock 
nut
Oil
tube 
to
transmission 
case
Turn 
back 
two 
turns 
after
tightening
AT 
62 
     
        
        Page 163 of 513

STEERING
6
Remove 
six
bolts 
used
to 
secure 
the
steering 
column
hole 
cover 
to 
the
dash 
board
Fig 
ST 
5
Removing 
steering 
column 
hole 
cover
7 
Remove
the 
shift 
rod 
and
select 
rod 
from 
the
change
lever 
and 
select 
lever 
after
removing 
the
cotter
pin 
from
the 
trunnion
8 
Disconnect 
the
gear 
arm 
from 
the
crOSS 
rod
9 
Remove
three 
bolts 
used 
to
secure 
the
steering 
gear
housing 
to 
the
body
Fig 
ST 
6
Removing 
steering
gear 
assembly
10
Pull 
the
steering 
gear 
and 
transmission
control
toward 
the
engine 
compartment
11 
Remove 
the 
transmission 
control 
from 
the
steering
gear 
assembly 
as 
outlined 
under 
Transmission
control 
DISASSEMBLY
1 
Remove
the
steering 
gear 
arm
fIxing 
nut 
and
pull 
out
the
gear 
arm
using 
a
Steering 
Gear
Arm 
Puller
ST27140000
2 
Remove 
the
drain
plug 
and 
drain 
the 
oil 
from
the
steering 
gear 
housing
3 
Loosen 
the
adjusting 
screw 
nut 
and
turn 
the 
sector
shaft
adjusting 
screw 
a
few 
turns 
counterclockwise
Remove
four 
sector 
shaft
cover
fIxing 
bolts 
and
pull
the 
sector 
shaft 
cover 
with
sector 
shaft 
from 
the
gear
housing
t
I
gJ
I
I
Fig 
ST 
7
Removing 
sector
shaft 
cover
4 
Remove
four 
fIxing 
bolts
securing 
the
column
jacket
to 
the
gear 
housing 
and
pull 
out 
the 
main 
column
jacket
assembly 
from 
the
gear 
housing
Fig 
ST 
8
Removing 
main 
column
ST 
3 
     
        
        Page 278 of 513
Tool 
number
Tool
name
ST23850000
Transmission
rear 
oil 
seal
remover
ST23520000
Fork 
rod
pin
punch
t
I
ST23620000
Fork 
rod
guide
ST23820000
Adapter 
setting
plate
ST22730000
Bearing 
puller 
SERVICE 
EQUIPMENT
Figure
mm 
inch
42 
25 
to 
42 
4
15 
835 
to 
15
842
CJ
SE 
6 
Description
For
removing 
the 
transmission
rear 
oil
seal
For
removal 
of 
the 
fork 
rod
retaining 
pins
For
supporting 
the 
interlock
ball 
when
installing 
the
fork 
rod
Setting
plate 
of 
the 
transmission
gear 
assembly
For
removing 
the 
transmission
main 
counter 
and 
drive 
shaft
bearings 
S 
M
reference
page 
See
Fig 
No
Fig 
TM
29
Fig 
TM
18
Fig 
TM44
Fig 
TM
47
Fig 
PD 
Il
Fig 
TM 
42
Fig 
TM 
15
Fig 
TM 
22 
     
        
        Page 279 of 513
SERVICE 
EQUIPMENT
Automatic 
transmission 
tool
Tool 
number 
S 
M
reference
Tool 
name 
Figure 
Description 
page 
See
mm 
inch 
Fig 
No
ST25050001
Oil
pressure 
gauge 
Use
for
checking 
hydraulic 
Fig 
AT 
112
set
Y 
pressure
SE119
ST07870000
Transmission 
case 
Use 
for
setting 
transmission
Page 
AT 
37
stand
SE120
ST25850000
Sliding 
hammers 
Use 
for
removing 
oil
pump 
Fig 
AT 
56
r
SE121
ST25420001
ST2542000
Clutch
spring
compressor 
Use 
for
assembling 
or 
disassem
bling 
front 
and 
rear
clutch 
Fig 
AT 
79
Fig 
AT
86
SE122
sE 
7 
     
        
        Page 301 of 513

GENERAL 
INFORMATION
steering 
wheel
should 
be 
secured 
to 
maintain 
a
straight
ahead
position
TIE 
DOWN
The
front 
tie 
down 
hook 
is
used 
the
both 
front 
end 
of 
tension 
rod 
Do 
not
apply 
the 
hook 
at 
the 
center 
of
tension 
rod 
or
suspension 
member
The 
rear 
tie 
down 
hook 
is 
used 
the
both 
front 
shackle
of
rear
spring
APPROXIMATE 
REFILL 
CAPACITY
Liter 
U 
S 
A
measure
I 
Imp 
measure
Sedan
Fuel 
tank
Coupe
with 
heater
Cooling 
system
without 
heater 
40 
L
38
L
4 
9
L
4 
2 
L
2 
7 
L
0 
54
L
1 
2 
L
5
5 
L
0 
75 
L
0 
24
L
Oil
pan
Oilf1lter
Transmission
case 
Manual
Automatic
Differential
case
Steering 
gear 
box
RECOMMENDED
GASOLINE 
FUEL
Use 
a 
no 
lead
or 
low 
lead
gasoline 
with 
a 
minimum
octane
rating 
of 
87 
the
average 
of 
the 
Research 
and 
1O
gal 
8Y
gal
10
gal 
8
gal
5
v
qt 
4
M 
qt
4
Y 
6
qt 
3
Y
qt
2Ji
qt 
2
qt
1
pt 
I
pt
2
pt 
2
pt
5Ji
qt 
4
qt
1
pt 
1
pt
pt 
pi
Motor 
Octane 
Numbers 
in 
the 
U 
S
When 
the
figure 
is
based 
on 
the 
Research
Octane 
Number 
use 
a
gasoline
with
a 
minimum 
octane
rating 
of
91 
RON 
in
Canada
RECOMMENDED 
LUBRICANTS
GI 
5 
r 
     
        
        Page 302 of 513
GENERAL
INFORMATION
RECOMMENDED 
LUBRICANT 
SPECI
FICATIONS
Item
Gasoline
engine 
oil
o 
Transmission
and
steering
Differential
Automatic
TIM 
fluid
Multipurpose 
grease
Brake
and 
clutch 
fluid
Antifreeze 
coolant
i 
Specifications
SAE 
Classification
SO 
or 
SE
API 
G 
L
4
API 
GL 
5
Type 
DEXRON
NLGI2
DOT 
3
Long 
Life 
Coolant
GI 
6 
Remarks
Furthermore 
refer 
to
SAE 
recommended
viscosity
table 
See
Page 
GI 
5
Lithium
soap 
base 
     
        
        Page 306 of 513

EMISSION 
CONTROL 
AND 
TUNE 
UP
EMISSION 
CONTROL 
SYSTEM
AN 
D
ENGINE 
TUNE 
UP
CONTENTS
BASIC 
MECHANICAL 
SYSTEM 
ET
Checking 
and
adjusting 
dash
pot
Adjusting 
intake 
and 
exhaust 
valve 
automatic 
transmission 
model
only 
ET 
9
clearances 
ET 
1
Checking 
carburetor 
return
spring 
ET 
9
Checking 
and
adjustin9 
drive 
belt 
ET 
2
Checking 
choke 
mechanism 
choke 
valve
Retightening 
cylinder 
head 
bolts 
manifold 
and
linkagel 
ET 
9
nuts 
and 
carburetor
securing 
nuts 
ET 
2
Checking 
anti
dieseling 
solenoid 
ET 
9
Checking 
engine 
oil 
ET 
2
Replacing 
fuel 
filter 
ET 
10
Replacing 
oil 
filter 
ET 
3
Checking 
fuel 
lines 
hoses
pipings
Changing 
engine 
coolant 
L 
L 
C 
ET 
3 
connections 
etc 
ET10
Checking 
cooling 
system 
hoses 
and 
THROTTLE 
OPENER
CONTROL 
SYSTEM
ET 
10
connections
ET 
4 
Checking 
and
adjusting 
throttle
opener 
ET 
13
Checking 
vacuum
fittings 
hoses 
and 
TRANSMISSION 
CONTROLLED 
VACUUM
connections
ET 
4 
ADVANCE 
SYSTEM
ET 
17
Checking 
engine 
compression 
ET 
4 
Checking 
electrical 
advance 
control
system 
ET 
19
Checking 
exhaust 
manifold 
heat 
control 
AUTOMATIC 
TEMPERATURE 
CONTROL 
AIR
valve
ET 
5 
CLEANER 
A 
T 
C 
AIR 
CLEANER
ET 
20
IGNITION 
AND 
FUEL 
SYSTEM
ET 
5 
Replacing 
carburetor 
air 
cleaner 
filter
ET 
20
Checking 
battery 
ET 
5 
Checking 
hot 
air 
control 
valve
ET 
20
Checking 
and
adjusting 
ignition 
timing
ET 
5 
CRANKCASE 
EMISSION 
CONTROL
Checking 
or
replacing 
distributor 
breaker 
SYSTEM
ET 
22
point 
condenser 
and
spark 
plugs 
ET 
6 
Checking 
or
replacing 
PCV 
valve
ET 
23
Checking 
distributor
ignition 
wiring 
and
Checking 
ventilation 
hoses
ET 
23
ignition 
coil
ET 
7 
EVAPORATIVE 
EMISSION 
CONTROL
Checking 
distributor
cap 
and 
rotor
ET 
7 
SYSTEM 
ET 
23
Adjusting 
carburetor 
id 
Ie
rpm 
and
Checking 
engine 
compartment 
hose
mixture 
ratio
ET
8 
connections 
and 
fuel
vapor 
control 
valves 
ET 
23
Checking 
fuel 
tank
vacuum 
relief 
valve
operation 
ET 
24
BASIC 
MECHANICAL 
SYSTEM 
1 
Start
engine 
and 
run 
it
until 
it 
is 
heated 
to
operating
temperature 
or 
at 
least 
more 
than 
800C
I760F 
of
engine 
oil
temperature 
then
stop 
engine
Adjusting 
intake 
and 
exhaust
valve 
clearances
Valve 
clearance
adjustment 
should 
be 
made 
while
engine 
is
stationary
To
adjust 
proceed 
as 
follows 
2 
Rotate 
crankshaft 
to
bring 
No 
1
cylinder 
in
top 
dead
center 
on 
its
compression 
stroke
3
Remove 
valve 
rocker 
cover
to
gain 
access 
to 
valve
ET 
1