
AUTOMATIC
TRANSMISSION
2
range
2nd
gear
To
queCo
Low
a
R
8
ka
8
ke
Oownltlift
Solenoid
14
12
@
VK
Throt
V
I
7
Throttl
Sack
up
V
lv
@SOl
o
if
V
I
Front
Lubrk
n
Orltlc
Ch
k
V
l
Dr
n
V
1
ThroW
Drain
V
Ye
Pt
Mod
fier
V
I
IS
8Rt
@2
3rdTimi
Sl
It
V
12
3
ht
2nd
Sf
ll
5
Secor
d
Lock
V
I
3
I
@
M
nu
l
V
I
5
I1Jl
ill
Pr
ur
R
vulatO
V
I
Note
M
keel
r
D
in
a
P
imary
Go
no
V
h
Line
pr
IGo
no
teed
p
luure
Go
no
p
E2I
B
Ii
iiiIJ
To
c
U
con
t
p
Th
oUl
prn
SecOnda
y
00
0
V
lv
Fig
AT
42
Oil
pressure
circuit
diagram
2
range
2nd
gear
AT
29

CHASSIS
1
range
Low
gear
When
starting
in
I
range
the
driving
gear
is
locked
to
the
low
gear
ratIO
In
1
range
the
reaT
dutch
is
applied
and
the
low
and
reverse
brake
holds
the
connecting
drum
and
rear
planet
carrier
from
rotating
The
power
flow
takes
place
through
the
input
shaft
and
into
the
rear
dutch
Rotation
of
the
rear
clutch
drives
the
rear
clutch
hub
and
front
internal
gear
The
front
internal
gear
rotates
the
front
planetary
gears
clockwise
to
cause
the
sun
gear
to
rotate
counter
clockwise
Counterclockwise
rotation
of
the
sun
gear
turns
the
rear
planetary
gear
clockwise
The
rear
planet
carrier
splined
to
the
connecting
drum
is
held
from
rotating
by
the
low
and
reverse
brake
The
clockwise
rotation
of
the
rear
planetary
gears
therefore
rotates
the
rear
internal
gear
and
internal
drive
tlange
The
internal
drive
tlange
is
splined
to
the
output
shaft
and
rotates
the
output
shaft
clockwise
However
the
output
shaft
rotates
at
a
lower
speed
compared
with
that
of
the
input
shaft
This
is
caused
by
the
fact
that
the
front
planet
carrier
rotates
at
the
same
speed
as
the
output
shaft
in
the
same
direction
since
the
carrier
is
splined
to
the
output
shaft
The
front
internal
gear
and
planetary
gear
as
sembly
are
rotating
in
the
same
direc
tion
but
the
planet
carrier
is
rotating
at
a
speed
slower
than
the
ring
gear
So
the
gear
ratio
of
this
speed
range
is
a
combination
of
the
ratios
provided
by
the
front
and
rear
planetary
gear
a
semblies
When
the
manual
valve
CV
is
posi
tioned
at
I
the
line
pressure
7
is
applied
into
the
line
pressure
circuits
I
4
and
5
The
oil
pressure
in
5
actuates
the
low
and
reverse
brake
after
being
introduced
into
the
circuit
12
through
the
lst
2nd
shift
valve
@
and
the
line
pressure
I
acts
on
i
C
AT076
Fig
A
T
43
Power
transmission
during
11
range
A
Ton
Fig
A
T
44
Operation
of
each
mechanism
during
11
range
Clutch
Low
Band
rvo
On
Parking
Range
Gm
ratio
reverse
w
pawl
Front
Rear
brake
Operation
Release
clutch
Park
on
on
Reverse
2
182
on
on
on
Neutral
DI
low
2
458
on
on
Drive
D2
Second
1
458
on
on
D
Top
1
000
on
on
on
on
2
Second
1
458
on
on
12
Second
1
458
on
on
I
Low
2
458
on
on
the
rear
clutch
and
governor
The
line
pressure
4
acts
in
the
same
manner
as
in
2
range
Similar
10
that
of
the
D
range
the
line
pressure
increases
with
the
degree
of
depressiun
of
the
accelerator
pedal
and
the
line
pressure
decreases
with
the
increase
of
car
speed
The
governor
pressure
IS
which
acts
on
the
Ist
2nd
shift
valve
does
not
increase
until
it
overcomes
the
com
bined
force
of
the
line
pressure
12
and
the
spring
causing
nu
I
st
2nd
speed
change
AT
3D

AUTOMATIC
TRANSMISSION
1
range
Low
gear
Lo
Rev
B
k
Brat
Oownthift
SolenoOCl
14
T
COUP
A
uu
e
IV
hl
I
R
L
ub
c
tlon
Dr
n
It
Val
9
10
v
nHOI
V
l
in
jl
8
Sale
d
QI
Cow
ilt
V
D
nV
Front
Lubtlc
t
Oritice
ChotCk
Valv
I
I
14
Throttle
Dr
V
lv8
I
Pre
Modil
lv8
15
3
151
2nd
j
Pre
u
Re1julato
Valva
@
n
No
Marked
er
0
8in
Primary
Gove
nor
V
I
Line
p
Go
erno
feed
p
euu
GOvernor
preuu
lEII
IIIII
To
que
con
8
t8
pres
He
Th
ottl
p
Second
Go
l
Io
vel
8
Fig
A
T
45
Oil
pressure
circuit
diagram
11
range
Low
gear
AT
31

AUTOMATIC
TRANSMISSION
REMOVAL
AND
INSTAllATION
TRANSMISSION
ASSEMBLY
Removal
Installation
TRANSMISSION
ASSEMBLY
When
dismounting
the
automatic
transmission
from
a
vehicle
pay
at
tention
to
the
following
points
1
Before
dismounting
the
trans
mission
rigidly
inspect
it
by
aid
of
the
Troubleshooting
Chart
and
dis
mount
it
only
when
considered
to
be
necessary
2
Dismount
the
transmission
with
utmost
care
and
when
mounting
observe
the
tightening
torque
indi
cated
on
another
table
not
to
exert
excessive
force
Removal
In
dismounting
automatic
transmis
sion
from
vehicle
proceed
as
follows
i
Disconnect
battery
ground
cable
from
terminal
2
Jack
up
car
and
support
its
weight
on
safety
stands
Recommend
a
hydraulic
hoist
or
open
pit
be
utilized
if
available
Make
sure
that
safety
is
insured
3
Remove
propeller
shaft
Note
Plug
up
the
opening
in
the
rear
extension
to
prevent
oil
from
flowing
out
4
Disconnect
front
exhaust
tube
5
Disconnect
selector
range
lever
from
manual
shaft
6
Disconnect
wire
connections
at
inhibitor
switch
CONTENTS
AT
33
AT
33
AT
33
TRANSMISSION
CONTROL
LINKAGE
Removal
and
installation
Adjustment
AT
35
AT
36
AT
36
7
Disconnect
vacuum
tube
from
vacuum
diaphragm
and
wire
connec
tions
at
downshift
solenoid
8
Disconnect
speedometer
cable
from
rear
extension
9
Disconnect
oil
charging
pipe
10
Support
engine
by
locating
a
jack
under
oil
pan
with
a
wooden
block
used
between
oil
pan
and
jack
Support
transmission
by
means
of
3
transmission
jack
11
Detach
converter
housing
dust
cover
Remove
bolts
securing
torque
converter
to
drive
plate
See
Figure
AT
47
AT265
Fig
AT
47
Removing
torque
converter
attaching
bolt
Note
Before
removing
torque
con
verter
scribe
match
marks
on
two
parts
so
that
they
may
be
replaced
in
their
original
posi
tions
at
assembly
12
Disconnect
engine
moun
t
and
hand
lever
bracket
by
removing
two
2
rear
engine
mount
securing
bolts
and
two
2
crossmember
mounting
bolts
13
Remove
starter
motor
14
Remove
bolts
securing
transmis
sion
to
engine
After
removing
these
AT
33
bolts
support
engine
and
transmission
with
jack
and
lower
the
jack
gradually
until
transmission
can
be
removed
and
take
out
transmission
under
the
car
Note
Plug
up
the
opening
such
as
oil
charging
pipe
rear
extension
etc
Installation
Installation
of
automatic
transmis
sion
on
vehicle
is
reverse
order
of
removal
However
observe
the
follow
ing
installation
notes
Drive
plate
mnout
Turn
crankshaft
one
full
turn
and
measure
drive
plate
mnou
t
with
indi
cating
finger
of
a
dial
gauge
rested
against
plate
See
Figure
AT48
Replace
drive
plate
if
in
excess
of
0
5
mm
0
020
in
Maximum
allowable
mnout
0
3
mm
0
012
in
A
T266
Fig
A
T
48
Measuring
drive
plate
runout
2
Installation
of
torque
converter
Line
up
notch
in
torque
converter
with
that
in
oil
pump
Be
extremely
careful
not
to
cause
undue
stresses
in
parts
in
installing
torque
converter
See
Figure
A
T
49

Fig
A
T
49
Torque
converter
aligning
cut
3
When
connecting
torque
con
verter
to
transmission
measure
dis
tance
A
to
be
certain
that
they
are
correctly
assembled
See
Figure
AT
50
Distance
A
More
than
16
5
IllIll
0
650
in
A
AT117
Fig
A
T
50
Installing
torque
converter
CHASSIS
4
Bolt
converter
to
drive
plate
Tightening
torque
0
8
to
1
0
kg
Ill
5
8
to
7
2
ft
Ib
Note
Align
chalk
marks
painted
a
cross
both
parts
during
disas
sembling
processes
5
After
converter
is
installed
rotate
crankshaft
several
turns
and
check
to
be
sure
that
transmission
rotates
freely
without
binding
6
Pour
recommended
automatic
transmission
fluid
up
to
correct
level
through
oil
charge
pipe
7
Connect
manual
lever
to
shift
rod
Operation
should
be
carried
out
with
manual
and
selector
levers
in
N
8
Connect
inhibitor
switch
wires
Notes
a
Refer
to
covering
topic
under
Checking
and
adjusting
inhibitor
switch
on
page
AT
51
b
Inspect
and
adjust
switch
as
above
whenever
it
has
to
be
removed
for
service
9
Check
inhibitor
switch
for
op
eration
AT
34
Starter
should
be
brought
into
op
eration
only
when
selector
lever
is
in
P
and
N
positions
it
should
not
be
started
when
lever
is
in
D
2
1
and
R
positions
Back
up
lamp
should
also
light
when
selector
lever
is
placed
in
R
position
10
Check
level
of
oil
in
transmis
sion
For
detailed
procedure
see
page
AT
49
II
Move
selector
lever
through
all
positions
to
be
sure
that
transmission
operates
correctly
With
hand
brake
applied
rotate
engine
at
idling
Without
disturbing
the
above
setting
move
selector
lever
through
N
to
D
to
2
to
I
and
to
R
A
slight
shock
should
be
felt
by
hand
gripping
selector
each
time
transmission
is
shifted
Note
See
page
AT
50
for
checking
enigne
idling
12
Check
to
be
sure
that
line
pres
sure
is
correct
To
do
this
refer
to
relative
topic
under
Testing
line
pres
sure
on
page
AT
53
13
Perform
stall
test
as
per
the
instructions
on
page
AT
51

Removal
and
installation
I
Disconnect
control
knob
from
hand
lever
by
removing
a
screw
Remove
console
box
Disconnect
shift
rod
from
cross
shaft
4
Remove
hand
lever
hand
lever
shaft
and
shift
rod
assembly
with
bracket
To
install
reverse
the
order
of
removal
CHASSIS
Adjustment
The
adjustment
of
linkage
is
as
important
as
Inspection
of
Oil
Level
for
the
automatic
transmission
Therefore
great
care
should
be
exercised
because
defective
adjustment
will
result
in
the
breakdown
of
the
transmission
Loosen
adjust
nuts
@
See
Figure
AT
51
2
Set
hand
lever
CD
and
selector
range
lever
@
at
N
position
See
Figure
AT
51
AT
36
3
Set
lower
shift
rod
@
to
trunnion
@
by
turning
in
or
out
adjust
nuts
See
Figure
AT
I
After
adjusting
make
sure
that
hand
lever
can
be
set
in
any
position
correctly
and
that
hand
lever
operates
properly
without
any
binding
If
levers
do
not
operate
satisfactori
ly
readjust
or
replace
parts
as
neces
sary

AUTOMATIC
TRANSMISSIO
N
i
MAJOR
REPAIR
OPERATION
SERVICE
NOTICE
FOR
DISASSEMBLY
AND
ASSEMBLY
TORQUE
CONVERTER
Inspection
TRANSMISSION
Disassembly
Inspection
Assembly
SERVICE
NOTICE
FOR
DISASSEMBLY
AND
ASSEMBLY
I
It
is
desirable
that
the
repair
operations
are
carried
out
in
the
dust
proof
room
2
Due
to
the
differences
of
the
engine
capacities
the
specifications
of
component
parts
for
each
model
s
transmission
may
be
different
How
ever
they
do
have
common
adJust
ments
and
repair
as
well
as
cleaning
and
inspection
procedures
ou
tlined
hereinafter
3
During
the
repair
operations
refer
to
the
Service
Data
and
Specifi
cations
section
for
the
correct
parts
for
the
applicable
model
transmission
4
Before
removing
any
of
subas
semblies
thoroughly
clean
the
outside
of
the
transmission
to
preven
t
dirt
from
entering
the
mechanical
parts
5
Do
not
use
a
waste
rag
Use
a
nylon
waste
or
paper
waste
6
After
disassembling
wash
all
dis
assembled
parts
clean
and
examine
them
to
see
if
there
are
any
worn
damaged
or
defective
parts
and
how
they
are
affected
Refer
to
Service
Data
for
the
extent
of
damage
that
justifies
replacement
7
Packings
seals
and
similar
parts
once
disassembled
should
be
replaced
with
new
ones
as
a
rule
TORQUE
CONVERTER
CONTENTS
AT
37
AT
37
AT
37
AT
37
AT
37
AT
39
AT
39
COMPONENT
PARTS
F
rant
clutch
Rear
clutch
Low
reverse
brake
Servo
piston
Governor
Oil
pump
Planetary
carrier
Control
valve
The
torque
converter
is
a
welded
construction
and
can
not
be
disas
sembled
Inspection
I
Check
torque
converter
for
any
sign
of
damage
bending
oil
leak
or
deformation
If
necessary
replace
2
Remove
rust
from
pilots
and
bosses
completely
If
torque
converter
oil
is
fouled
or
contaminated
due
to
burnt
clutch
flush
the
torque
converter
as
follows
I
Drain
oil
in
torque
converter
2
Pour
none
Iead
gasoline
or
kero
sene
into
torque
converter
approxi
mately
0
5
liter
I
1
8
V
S
p
7
8
Imper
p
3
Blow
air
into
torque
converter
and
flush
and
drain
out
gasoline
4
Fill
torque
converter
oil
into
torque
converter
approximately
0
5
liter
I
i
8
I
pt
7
8
lmper
pt
5
Again
blow
air
into
torque
con
verter
and
drain
torque
converter
oil
TRANSMISSION
Disassembly
I
Drain
oil
from
the
end
of
rear
extension
Mount
transmission
on
Transmission
Case
Stand
ST07860000
or
ST07870000
Remove
oil
pan
See
Figure
AT
52
AT
37
T
AT
41
AT
41
AT
42
AT
43
AT
43
AT
44
AT
44
AT
45
AT
45
2
Remove
bolts
securing
converter
housing
to
transmission
case
Remove
torque
converter
3
Remove
speedometer
pinion
sleeve
boll
Withdraw
pinion
4
Turn
off
by
hand
downshift
sole
noid
and
vacuum
diaphragm
Do
not
leave
diaphragm
rod
at
this
stage
of
disassembly
Rod
is
assembled
in
top
of
vacuum
diaphragm
See
Figure
AT
53
ST07860000
AT118
Fig
AT
52
Remouing
oil
pan
Show
2
liter
engine
model
Fig
A
T
53
Downshift
solenoid
and
uacuum
diaphragm

I
J
It
r
I
x
f
Fig
AT
54
Remouing
valve
body
tt
l
v
AT121
Fig
A
T
55
Loosening
band
en
a
Fig
AT
56
Removing
oil
pump
AT123
Fig
A
T
5
7
Removing
band
strut
Fig
A
T
SS
Removing
connecting
shell
CHASSIS
5
Remove
bolts
which
hold
valve
body
to
transmission
case
See
Figure
AT
54
6
Loosen
lock
nut
2
on
piston
stem
CI
as
shown
in
Figure
AT
55
Then
tighten
piston
stem
in
order
to
prevent
to
fall
front
clutch
drum
down
when
oil
pump
is
withdrawn
7
Pull
out
input
shaft
8
Withdraw
oil
pump
using
Sliding
Hammer
S125850000
Exercise
care
not
to
allow
front
clutch
to
come
out
of
position
and
drop
onto
floor
See
Figure
AT
56
9
Remove
band
strut
This
can
be
done
by
loosening
piston
stem
further
See
Figure
AT
57
10
Remove
brake
band
front
clutch
and
rear
clutch
as
an
assembled
unit
11
Remove
connecting
shelt
rear
clutch
hub
and
front
planetary
carrier
as
a
unit
See
Figure
AT
58
12
With
the
aid
of
Snap
Ring
Plier
HT69860000
pry
snap
ring
off
output
shaft
See
Figure
AT
59
13
Remove
connecting
drum
and
inner
gear
of
rear
planetary
carrier
as
an
assembly
See
Figure
AT
60
14
Remove
snap
rings
and
then
remove
rear
planetary
carrier
internal
gear
connecting
drum
one
way
clutch
outer
race
and
one
way
clutch
in
this
written
order
15
Remove
rear
extension
loosen
ing
securing
bolts
See
Figure
A
T
6I
16
Pull
out
output
shaft
remove
oil
distriburor
2
together
with
governor
valve
D
See
Figure
AT
62
17
Pry
off
snap
ring
using
a
pair
of
pliers
Remove
retaining
plate
drive
plate
driven
plate
and
dish
plate
in
this
written
order
See
Figure
AT
63
AT
38
Fig
AT
61
Removing
rear
extension
I
AT128
Fig
A
T
62
Removing
governor
and
oil
distributor
AT129
Fig
A
T
63
Removing
drive
and
driven
plates