
EMISSION
CONTROL 
AND 
TUNE 
UP
Ignition 
switch
0
Speed 
switch
Ignition 
switch
6
Transmission 
A12
Engine 
with 
Manual 
Transmission
l
Battery
J
Below 
10
mph
switch
ON 
To 
throttle
opener
Servo
diaphragm
Needle 
valve
To 
air 
cleaner 
To
intake
manifold
f
Vacuum 
control
valve
p
Throttle
opener
noid
ON 
Car
speed 
below 
16 
km 
h 
10 
MPH
OFF
Car
speed 
above 
16 
km 
h 
10 
MPH
A12
Engine 
with 
Automatic 
Transmission
Inhibitor 
switch 
1
J 
Battery
To 
intake
manifold
t
ET 
11 
OFF 
ON
Fig 
BY 
16
Schematic
drawing 
of 
throttle
opener 
system
To 
throttle
opener
Servo
diaphragm 
Vacuum 
control
valve
P
Throttle
t 
opener
solenoid
7 
7
ON 
transmission 
in 
N 
and 
P
positions
OFF 
Transmission 
in 
0
position 

ENGINE
Gear 
Vacuum 
advance 
Note
R 
No
1st 
No
2nd 
No
3rd 
No
4th 
Yes 
Immediately 
after
starting 
the
engine 
in 
cold
weather 
vacuum 
advance 
is 
available
for 
all
gear
positions
A12
Engine 
with 
Manual 
Transmission
Distributor
Ignition 
switch
8
1
J 
Battery 
Thermo 
switch
9
Transmission
L
r 
l
r 
Vacuum 
advance 
unit
To 
carburetor
Needle
valve
OFF
l 
To 
air 
cleaner
ON
Vacuum
cutting 
valve
solenoid
Top 
switch
Top 
off 
I
7 
1
OFF 
Vacuum 
actuated
ON 
Vacuum 
eminated
into
atmosphere
Fig 
ET 
28
Schematic
drawing 
of 
transmission 
controlled 
vacuum
advance
system
When
electric 
current 
flows
through 
the
vacuum
cutting 
valve
solenoid 
the 
needle 
valve
opens 
and 
intro
duces 
air 
from 
the 
air 
cleaner 
into 
the 
vacuum 
advance
unit
of 
the 
distributor
through 
the
vacuum 
hose 
and 
the
vacuum 
advance 
is 
eliminated 
When 
the 
vacuum
cutting
valve 
solenoid 
is
deenergized 
the
needle 
valve
closes 
and
the 
vacuum 
created
by 
the 
carburetor 
is
introduced 
into
the
vacuum 
advance 
unit 
of 
the 
distributor 
to
provide
usual 
vacuum 
advance
The
Top 
switch 
located
on 
the 
transmission 
case
operates 
so 
as
to
interrupt 
the 
flow
of 
electric 
current
when 
the
gear 
is
placed 
into
Top 
but
allows 
it
to 
flow
in
other
gear 
positions
Fig 
ET 
29
Top 
switch 
installation
ET 
18 

EMISSION 
CONTROL 
AND 
TUNE 
UP
SERVICE 
DATA 
AND
SPECIFICATIONS
Valve
clearance
Hot 
Intake
Exhaust 
mm 
in
rom
in
rom 
in
kg 
lb 
0
35 
0 
014
0
35 
0 
014
10 
to 
15 
0
394 
to 
0 
591
10 
22
Fan 
belt 
tension
Tightening 
torque 
Cold
Cylinder 
head 
bolts
kg 
m
ft 
lb
1st
turn
2nd 
turn
Re
tightening 
torque 
Hot
Manifold 
nuts
Carburetor 
nuts 
4 
0
to 
4 
5
29 
to 
33
5 
5
to 
6 
0 
40
to 
43
6 
0
to 
6 
5 
43
to 
47
0 
9
to 
I 
4
6 
5 
to 
10
0 
5
to 
1 
0 
3
6 
to 
7 
2
1 
5
to 
2 
0 
II 
to 
14
Spark 
plugs
Oil
capacity 
of
engine 
including 
oil 
ftIter
Maximum 
L
US
gal 
Imp 
gal
L
US
gal 
Imp 
gal 
3
3
U 
14
2
3
Ii
Minimum
Water
capacity 
of
cooling 
system
Without 
heater
L 
US 
gal
Imp 
gal
With 
heater
L
US
gal 
Imp 
gal 
4 
2 
1
U
4 
9
I 
4 
11
12 
5
to 
14
5
I78 
to 
206 
350
Compression 
pressure 
at
rpm 
kg 
em
psi
Battery 
specific 
gravity
Permissible 
value 
Fully 
charged 
value
at 
200C 
680F
Frigid 
climates
Tropical 
climates
Other
elima 
tes 
Over 
1 
22
Over 
1
18
Over 
1 
20 
1 
28
1
23
1 
26
Ignition 
timing 
degree
Distributor 
50 
B 
T 
D 
C
Condenser
capacity 
mm 
in
degrees
IlF 
Micro 
Farad 
0
45 
to
0 
55 
0 
018
to 
0 
022
49 
to 
55
0 
22
5
Point
gap
Dwell
angle
Condenser 
insulation 
resistance 
Mil
Mega 
ohms
ET 
25 

EMISSION 
CONTROL 
AND
TUNE 
UP
Trouble
shooting 
procedure 
on
starting 
circuit
Switch
on 
the
starting 
motor
with
light 
put 
on
When
light 
goes 
off 
or 
dims
considerably
a 
Check
battery
b 
Check 
cable 
for 
connection
c
Check 
starter 
motor
When
light 
stays 
bright
a 
Check
wiring 
connection 
between
battery
and 
starter 
motor
b
Check 
starter 
switch
c 
Check 
starter 
motor
ENGINE 
WILL 
CRANK 
NORMALLY 
BUT 
WILL 
NOT 
START
In
this 
case
following 
trouble 
causes
may 
exist 
In
the 
most 
causes
ignition 
system 
or
fuel
system 
is 
in 
trouble
Ignition 
system 
in
trouble
Fuel
system 
in 
trouble
Valve 
mechanism 
does 
not
work
properly
Low
compression
Check
spark 
plug 
first 
in 
accordance
with 
the
following
procedure
Disconnect
high 
tension
cable 
from 
one
spark 
plug 
and 
hold
it
about 
10 
rom
0
4 
in
away 
from 
the
engine 
metal
part 
and
crank 
the
engine
Good
spark 
occurs 
a 
Check
spark 
plug
b 
Check
ignition 
timing
Check 
fuel
system
d 
Check
cylinder 
compression
No
spark 
occurs 
Check
the 
current 
flow
in
primary 
circuit
Very 
high 
current
Inspect 
primary 
circuit 
for 
short
Check 
breaker
point 
for
operation
Low
or 
no 
current 
Check 
for 
loose 
terminal 
or 
disconnection
in
primary 
circuit
Check 
for
burned
points
Ignition 
system 
in 
trouble
Burned 
distributor
point 
Repair 
or
replace
Improper 
point 
gap 
Adjust
Defective
capacitor 
Replace
Rotor
cap 
and 
rotor 
leak
Replace
ET 
27
ti 

ENGINE
Defective
spark 
plug
Improper 
ignition 
timing
Defective
ignition 
coil
Disconnection 
of
high 
tension
cable
Loose 
connection 
or 
disconnection 
in
prima
ry 
circuit
Lack 
of 
fuel
Dirty 
fuel 
strainer
Dirty 
or
clogged 
fuel
pipe
Fuel
pump 
will 
not 
work
properly
Carburetor
auto 
choke 
will 
not 
work
prop
erly
Improper 
float 
level
adjustment
Improper 
idling
Dirty 
or
clogged 
carburetor
Damaged 
anti
dieseling 
solenoid
Clogged 
breather
pipe
Incorrect
spark 
plug 
tightening 
or 
defective
gasket
Improper 
grade 
engine 
oil
or
viscosity 
drop
ping
Incorrect 
valve 
clearance
Compression 
leak 
from 
valve 
seat
Sticky 
valve 
stem
Weak 
or
defective 
valve
springs
Compression 
leak 
at
cylinder 
head
gasket
Sticked 
or 
defective
piston 
ring
Worn
piston 
ring 
or
cylinder
Troubleshooting 
procedure
Pour
engine 
oil 
from
plug 
hole 
and
then 
measure 
cylinder 
compression 
Clean
adjust 
plug 
gap 
or
replace
Adjust
Replace
Replace
Repair 
or
replace
Supply
Replace
Clean
Repair 
or
replace
Check 
and
adjust
Correct
Adjust
Disassemble 
and
clean
Replace
Clean
Tighten 
to 
normal
torque 
or 
replace
spark 
plug 
assembly
Replace 
with
proper 
grade 
oil
Adjust
Remove
cylinder 
head 
and
lap 
valves
Correct 
or
replace 
valve
Replace 
valve
springs
Replace 
gasket
Replace
piston 
ring
Overhaul
engine
Compression 
increases 
Trouble 
in
cylinder 
or
piston 
ring
Compression 
unchanged 
Compression 
leak 
from 
valve 
cylinder
head 
or 
head
gasket
ET
28 

IMPROPER 
ENGINE
IDLING
Fuel
system 
in
trouble
Low
compression
Others
Ignition 
system 
in 
trouble
Engine 
idle 
too 
fa 
t
ENGINE 
POWER 
NOT
UP 
TO 
NORMAL
4 
w
compression
Ignition
system 
in
trouble
Fuel
system 
in 
trouble 
EMISSION 
CONTROL 
AND 
TUNE 
UP
Clogged 
or
damaged 
carburetor
jets
Incorrect
carburetor
adjustment 
idle
speed
idle 
mixture
Clogged 
air
cleaner
Defective
gaskets 
of 
manifolds 
or
carburetor
insulator
Improper 
float 
level
adjustment
Incorrect 
valve 
clearance
Extremely 
low 
revolution
Incorrect 
basic
ignition 
timing
Incorrect 
automatic
teinperature 
control 
air
cleaner
Defect 
or 
malfunction 
of
ignition 
system
spark 
plug 
high 
tension 
cable 
breaker
point 
ignition 
coil 
etc
Trouble 
in 
throttle 
link 
and 
cable
Incorrect 
throttle
opener
adjustment
Trouble 
in
PCV 
valve
Trouble 
in 
automatic
choke
Defect
or 
malfunction 
of
ignition 
system
spark 
plug 
high 
tension 
cable
breaker
point 
ignition 
coil 
etc
Incorrect
ignition 
timing
Defective
spark 
plugs
Defective 
distributor
points
Malfunction 
of 
choke
system
Clogged 
fuel
pipe
ET 
29 
Clean 
or
replace
Adjust 
idle
speed 
mixture
Replace 
element
Replace
gasket
Adjust
Previously 
mentioned
Adjust
Adjust 
idie
rpm
Adjust 
ignition 
timing
Adjust 
automatic
temperature 
control
air 
cleaner
Adjust 
or
replace 
ignition 
system
Check 
throttle 
link 
and 
cable
Adjust 
throttle
opener
Replace 
PCV 
valve
Adjust 
automatic 
choke
Adjust 
or
replace
ignition 
system
Previously 
mentioned
Adjust
Clean
adjust 
or
replace 
plugs
Dress 
or
replace 
points 
Check 
con
denser
Adjust
Clean 

Air 
intake
system 
in
trouble
Overheating
Overcooling
Others
NOISY
ENGINE
Car
knocking
Car 
knock 
when
coasting 
ENGINE
Diny 
ur
clogged 
fuel 
strainer
Fuel
pump 
will 
not 
work
properly
Clogged 
carburetor
jets
Clogged 
air 
cleaner
Air
inhaling 
from 
manifold
gasket 
or 
carbu
retor
gasket
Insufficient 
coolant
Loosened 
fan 
belt
Worn 
or 
defective 
fan 
belt
Defective 
thermostat
Defective 
water
pump
Clogged 
or
leaky 
radiator
Defective 
radiator 
filler
cap
Air
mixing 
into
cooling 
system
Improper 
grade
engine 
oil
Incorrect
ignition 
timing
Defective 
carburetor
lean 
mixture
Defective 
thermostat
Low
octane 
fuel
Improper 
tire
pressure
Dragging 
brake
Slipping 
clutch
Overloading 
to
engine
Carbon
knocking
Timing 
knocking
Fuel
knocking
Preignition 
misusing 
of
spark 
plug
Incorrect 
throttle
opener 
adjustment
Trouble 
in 
PCV 
valve
ET 
30 
Replace
Repair 
or
replace
Disassemble 
and 
clean
Replace 
element
Replace 
gasket
Replenish
Adjust
Replace
Replace
Replace
Flush
repair 
or
replace
Replace
Retighten 
each
part 
of
cooling 
system
Replace 
with
proper 
grade 
oil
Adjust
Overhaul 
carburetor
Replace
Replace 
with
specified 
octane 
fuel
Adjust 
to
the 
specified
pressure
Adjust
Adjust
Use
right
gear 
in
driving
Disassemble 
cylinder 
head 
and 
remove
carbon
Adjust 
ignition 
timing
Use
specified 
octane 
fuel
Use
specified 
spark 
plug
Adjust 
throttle
opener
Replace 
PCV 
valve 

EMISSION 
CONTROL 
AND
TUNE 
UP
Mechanical
knocking
Crankshaft
bearing
knocking
Connecting 
rod
bearing
knocking
Piston 
and
cylinder
noise
Piston
pin 
noise
Water
pump 
noise
Others 
Defect 
or
malfunction 
of
ignition 
system
spark 
plug 
high 
tension 
cable 
breaker
point 
ignition 
coil 
etc
This
strong 
dull 
noise 
increases 
when 
the
engine 
is 
accelerated 
To 
locate
the
place
calise 
a 
misfire
on 
each
cylinder 
If 
the 
noise
stops 
by 
the
misfire 
this
cylinder 
generates
the 
noise
This 
is 
a 
little
higher 
pitched 
noise
than 
the
crankshaft
knocking 
and 
also 
increases
when 
the
engine 
is 
accelerated 
Cause 
a
misfire 
on 
each
cylinder 
and 
if 
the 
noise
diminishes 
almost
completely 
this 
crank
shaft
bearing 
generates 
the
noise
When
you 
hear 
an
overlapping 
metalic 
noise
which 
increases 
its
magnitude 
with 
the 
revo
lution 
of 
the
engine 
and
which 
decreases 
as
the
engine 
is
warmed
up 
this 
noise 
is 
caused
by 
the
piston 
and 
cylinder 
To 
locate 
the
place 
cause 
a 
misfire 
on 
each
cylinder
This 
noise 
is
heard 
at 
each
highest 
and
lowest 
dead
end 
of 
the
piston 
To 
locate
the
place 
cause 
a 
misfire 
on 
each
cylinder
This
noise
may 
be
caused
by 
the 
worn 
or
damaged 
bearings 
or
by 
the 
uneven
surface
of
sliding 
parts
An
improper 
adjustment 
of 
the 
valve 
clear
ance
Noise
of 
the
timing 
chain
An
excessive 
end
play 
on 
the 
crankshaft
Remarks
Disengage 
the 
clutch
slightly 
and
this
noise 
will
stop
Wear 
on 
the 
clutch
pilot 
bushing
Remarks 
This 
noise 
will 
be 
heard 
when 
the
clutch 
is
disengaged
ET 
31 
Adjust 
or
replace 
ignition 
syste 
m
This 
is
caused
by 
the 
wom 
or
damaged
bearings 
or
unevenly 
worn 
crankshaft
Renew 
the
bearings 
and
adjust 
o
change 
the
crankshaft
Check 
the 
lubrication
system
Same 
as 
the
case 
of 
crankshaft 
bear
ings
This
may 
cause 
an 
abnormal
wearing
of 
the
cylinder 
and 
lower
compression
which 
in
turn 
will
cause 
a
lower
output 
power 
and 
excessive
consump
tion 
of 
oiL
Overhaul 
the
engine
This
may 
cause 
a
wear 
on 
the
piston
pin 
or
piston 
pin 
hole
Renew 
the
piston 
and
piston 
pin 
as
sembly
Replace 
the
water
pump 
with 
a 
new
one
Readjust
Adjust 
the 
tension
of 
the 
chain
Disassemble 
the
engine 
and 
renew 
the
main
bearing 
bushing
Renew 
the
bushing 
and
adjust 
the
drive 
shaft