
ENGINE
Adjusting
carburetor
idle
rpm
mixture
ratio
Idle
mixture
adjustment
requires
the
use
of
a
CO
meter
When
preparing
to
adjust
idle
mixture
it
is
essential
to
have
the
meter
thoroughly
warmed
and
calibrated
Warm
up
the
engine
sufficiently
2
Continue
engine
operation
for
one
minute
under
idling
speed
3
Adjust
throttle
adjusting
screw
so
that
engine
speed
is
800
rpm
in
NO
position
for
automatic
transmission
4
Check
ignition
timing
if
necessary
adjust
it
to
the
specifications
Ignition
timing
SO
800
rpm
S
Adjust
idle
adjusting
screw
so
that
CO
percentage
is
1
5
t
O
S
6
Repeat
the
adjustments
as
described
in
steps
3
and
S
above
so
that
CO
percentage
is
I
i
t
O
S
at
800
rpm
Cautions
a
On
automatic
transmission
equipped
model
check
must
be
done
in
the
0
position
Be
sure
to
apply
parking
brake
and
to
lock
both
front
and
rear
wheels
with
wheel
chocks
b
Hold
brake
pedal
while
stepping
down
on
accelerator
pedal
Otherwise
car
will
rush
out
dangerously
7
On
automatic
transmission
equipped
model
make
sure
that
the
adjustment
has
been
made
with
the
selector
lever
in
N
position
And
then
check
the
specifications
with
the
lever
in
D
position
Insure
that
CO
percent
and
idle
speed
are
as
follows
Idle
rpm
CO
percentage
with
lever
in
D
position
6S0
I
S
t
O
S
If
necessary
adjust
by
progressively
turning
throttle
adjusting
screw
and
idle
adjusting
screw
until
correct
adjustments
are
made
Notes
a
Do
not
attempt
to
screw
down
the
idle
adjusting
screw
completely
to
avoid
damage
to
the
tip
which
will
tend
to
cause
malfunctions
b
After
idle
adjustment
has
been
made
shift
the
lever
to
N
or
p
position
for
automatic
transmission
c
Remove
wheel
chocks
before
starting
the
car
Throttle
adjusting
screw
Idle
adjust
ing
screw
3
Idle
limitter
cap
4
Stopper
Fig
ET
13
Throttle
adjusting
screw
and
idle
adjusting
screw
Idle
limiter
cap
Do
not
remove
this
idle
limiter
cap
unless
necessary
If
this
unit
is
removed
it
is
necessary
to
re
adjust
it
at
the
time
of
installation
To
adjust
proceed
as
follows
L
Make
sure
that
the
percentage
of
CO
contents
satisfies
the
specifications
2
Install
idle
limiter
cap
in
position
making
sure
that
the
adjusting
screw
can
further
turn
3
8
rotation
in
the
CO
RICH
direction
CARB
STOPPER
J
Z
3
8
ROTATION
0
IDLE
LIMITER
CAP
0
to
RICH
CO
LEAN
Fig
l
T
14
Setting
idle
limiter
cap
ET
8

EMISSION
CONTROL
AND
TUNE
UP
Checking
and
adjusting
dash
pot
automatic
transmission
model
only
Check
operation
of
dash
pot
It
should
not
be
cracked
or
bound
It
is
also
essential
to
check
to
be
certain
that
it
is
in
correct
adjustment
L
Check
to
be
sure
that
dash
pot
contacts
stopper
lever
when
engine
speed
reaches
1
900
to
2
000
rpm
2
Engine
should
be
slowed
down
from
3
000
to
1
000
rpm
within
a
few
seconds
Readjust
dash
pot
or
replace
it
with
a
new
one
if
it
fails
to
meet
the
above
conditions
Checking
carburetor
return
spring
Check
throttle
return
spring
for
sign
of
damage
wear
or
squareness
Discard
spring
if
found
with
any
of
above
excessively
beyond
use
Checking
choke
mechanism
choke
valve
and
linkage
1
Check
choke
valve
and
mechanism
for
free
operation
and
clean
or
replace
if
necessary
A
binding
condition
may
have
developed
from
petro
leum
gum
for
motion
on
choke
shaft
or
from
damage
2
Check
bimetal
cover
setting
position
The
index
mark
of
bimetal
cover
is
usually
aligned
at
the
middle
point
of
the
scale
Note
When
somewhat
over
choked
turn
bimetal
caver
clockwise
slightly
3
Prior
to
starting
check
to
be
sure
that
choke
valve
closes
automatically
when
pressing
down
on
accelerator
pedal
Should
it
fail
to
close
automatically
the
likelihood
is
that
fast
idle
cam
is
out
of
proper
adjustment
or
that
bimetal
is
not
properly
adjusted
calling
for
adjustment
Refer
to
Carburetor
in
Section
EF
Page
EF
15
Checking
anti
dieseling
solenoid
If
engine
will
not
stop
when
ignition
switch
is
turned
off
this
indicates
a
striking
closed
solenoid
valve
shutting
off
supply
of
fuel
to
engine
If
harness
is
in
good
condition
replace
solenoid
as
a
unit
To
replace
proceed
as
follows
Removal
and
installation
of
anti
dieseling
solenoid
Removal
Solenoid
is
cemented
at
factory
Use
special
tool
STl
91
50000
to
remove
a
solenoid
When
this
tool
is
not
effective
use
a
pair
of
pliers
to
loosen
body
out
of
position
lnstalltion
I
Before
installing
a
solenoid
it
is
essential
to
clean
all
threaded
parts
of
carburetor
and
solenoid
Supply
screws
in
holes
and
turn
them
in
two
or
three
pitches
2
First
without
disturbing
the
above
setting
coat
all
exposed
threads
with
adhensive
the
Stud
Lock
of
LOCTlTE
or
equivalent
Then
torque
screws
to
35
to
55
kg
cm
30
to
48
in
lb
using
a
special
tool
STl9150000
After
installing
anti
dieseling
solenoid
leave
the
carbu
retor
more
than
12
hours
without
operation
3
After
replacement
is
over
start
engine
and
check
to
be
sure
that
fuel
is
not
leaking
and
that
anti
dieseling
solenoid
is
in
good
condition
Notes
a
Do
not
allow
adhesive
getting
on
valve
Failure
to
follow
this
caution
would
result
in
improper
valve
performance
or
clogged
fuel
passage
b
I
n
installing
valve
use
caution
not
to
hold
body
directly
Instead
use
special
tool
tighten
ing
nuts
as
required
ET
9

ENGINE
Replacing
fuel
filter
Check
for
a
contamination
element
water
deposit
and
defection
Fig
ET
15
Fuel
strcrineT
All
engines
use
a
cartridge
type
strainer
If
it
is
found
to
be
defective
replace
as
an
assembly
Checking
fuel
lines
hoses
pipings
connections
etc
Check
fuel
lines
for
loose
connections
cracks
and
deterioration
Retighten
loose
connections
if
necessary
replace
any
damaged
or
defective
parts
THROTTLE
OPENER
CONTROL
SYSTEM
The
function
of
the
throttle
opener
is
to
open
the
throttle
valve
of
carburetor
slightly
in
vehicle
decelera
tion
During
deceleration
manifold
vacuum
rises
and
a
quantity
of
mixture
in
the
enigne
is
not
sufficient
so
that
a
normal
combustion
can
not
continue
and
a
great
amount
of
unburned
HC
is
emitted
The
carburetor
equipped
with
the
throttle
opener
supplies
the
engine
with
an
adequate
charge
of
combustible
mixture
to
keep
proper
combustion
during
deceleration
resulting
in
re
markable
reduction
of
He
emission
The
operation
of
the
throttle
opener
is
as
follows
A
schematic
drawing
of
the
system
is
shown
in
Figure
ET
16
At
the
moment
when
the
manifold
vacuum
increases
as
occurs
upon
deceleration
the
control
valve
opens
to
transfer
the
manifold
vacuum
to
the
servo
diaphragm
chamber
and
the
throttle
valve
of
the
carburetor
opens
slightly
As
the
vehicle
speed
decreases
above
16
km
h
10
MPH
for
manual
transmission
only
the
manifold
vacuum
lowers
to
the
predetermined
value
The
vacuum
control
valve
begins
to
close
gradually
keeping
the
manifold
vacuum
at
the
predetermined
constant
value
As
a
result
both
low
HC
emission
and
normal
engine
brake
during
deceleration
are
obtained
The
altitude
corrector
is
provided
with
a
slight
preload
to
compensate
the
variation
of
the
atmospheric
pressure
Vacuum
control
solenoid
The
purpose
of
this
control
is
to
return
the
speed
of
engine
to
the
prescribed
idling
positively
To
be
accurate
the
control
prevents
the
throttle
opener
from
taking
normal
operation
when
vehicle
speed
is
below
16
km
h
IO
MPH
for
manual
transmission
equipped
model
or
when
transmission
is
placed
in
N
or
P
position
for
automatic
transmission
equipped
model
Current
flows
through
the
solenoid
when
vehicle
speed
falls
below
16
km
h
10
MPH
on
manual
transmission
equipped
model
or
when
the
transmission
is
placed
in
N
or
P
position
on
automatic
transmission
equipped
model
As
this
takes
place
the
needle
valve
is
lifted
off
its
seat
directing
air
from
the
air
chamber
to
the
servo
diaphragm
This
releases
the
operation
of
the
throttle
opener
When
vehicle
speed
goes
over
16
km
h
IO
MPH
or
when
transmission
is
placed
in
a
position
other
than
N
or
P
position
the
solenoid
is
deenergized
allowing
the
throttle
opener
to
take
normal
action
to
reduce
He
emission
to
a
minimum
ET
10

EMISSION
CONTROL
AND
TUNE
UP
Operation
manual
transmission
equipped
model
The
operation
of
the
solenoid
is
by
means
of
the
movement
of
the
speedometer
needle
When
vehicle
speed
falls
below
16
km
h
10
MPH
the
needle
movement
produces
a
signal
which
in
turn
is
amplified
to
actuate
the
solenoid
I
Vehicle
speed
Speed
Throttle
Throttle
switch
opener
opener
solenoid
Below
16
km
h
Not
10
MPH
ON
ON
actuated
Above
16
km
h
OFF
OFF
Actuated
10
MPH
Operation
automatic
transmission
equipped
model
The
solenoid
is
operated
by
an
inhibitor
switch
which
actuates
the
solenoid
only
when
the
transmission
is
placed
in
the
N
or
P
position
c
fil
rn
AT057
Fig
ET
18
Inhibitor
switch
installation
Checking
and
adjusting
throttle
opener
Principally
it
is
unnecessary
to
adjust
the
throttle
opener
however
if
there
is
any
requirement
the
adjust
ment
procedure
is
as
follows
Prepare
the
following
tools
1
A
tachometer
to
measure
the
engine
speed
and
a
screwdriver
2
A
vacuum
gauge
and
connecting
hose
ET
13
Notes
a
A
quick
response
boost
gauge
such
as
Bour
don
s
tube
type
is
recommended
Do
not
use
mercury
manometer
b
Any
special
tools
are
not
required
Warming
up
Warm
up
engine
until
it
is
heated
to
operating
temperature
Make
sure
that
the
automatic
choke
valve
is
fully
open
Connecting
vacuum
gauge
Disconnect
vacuum
hose
between
intake
manifold
and
automatic
temperature
controlled
air
cleaner
install
a
vacuum
gauge
to
intake
manifold
connector
as
shown
in
Figure
ET
19
1
Intake
manifold
2
Connector
3
Vacuum
gauge
4
Vacuum
control
valve
5
Throttle
opener
solenoid
Fig
ET
19
Adjusting
throttle
opener
Deenergizing
solenoid
Disconnect
throttle
opener
and
vacuum
cutting
valve
solenoid
harness
and
free
solenoid
Adjusting
idling
Check
the
engine
idling
Adjust
if
necessary
Engine
idling
rpm
Idling
timing
I
CO
degree
SO
BTDC
I
L51c0
5
SO
BTDC
I
I
S
1c
0
5
M
T
Car
A
TCar
800
6S0
in
D

EMISSION
CONTROL
AND
TUNE
UP
The
thermo
switch
is
screwed
on
the
dash
side
panel
RH
The
bi
metallocated
in
the
thermo
switch
prevents
the
flow
of
electric
current
when
the
temperature
is
below
the
specifications
and
thus
ensures
a
proper
running
performance
immediately
after
starting
the
engine
in
cold
weather
A
Fig
ET
30
Thermo
switch
installation
A
view
I
llf
F
ID
1
Note
Operation
of
the
thermo
switch
is
hysteresis
of
the
bi
metal
It
opens
between
50C
410FI
and
130C
550
F
when
temperature
rises
from
low
to
high
It
closes
above
lOC
34
0
F
when
temperature
lows
from
high
to
low
An
orifice
is
employed
in
the
vacuum
hose
connecting
the
carburetor
and
tee
to
restrict
the
air
flow
by
passing
the
carburetor
when
the
needle
valve
opens
and
air
is
freely
introduced
through
the
vacuum
hose
1
Flow
guide
valve
2
Orifice
3
Vacuum
cutting
valve
solenoid
r
d
01
DATSUN
Fig
ET
31
Vacuum
tube
diagram
Checking
electrical
advance
control
system
Disengage
the
clutch
and
race
the
engine
at
normal
ambient
temperature
if
ambient
temperature
is
low
warm
up
the
engine
and
pull
off
the
vacuum
hose
from
the
distributor
Through
this
vacuum
hose
if
vacuum
is
felt
at
the
top
gear
position
and
is
not
felt
at
other
positions
it
is
satisfactory
It
is
correct
if
vacuum
is
always
felt
at
low
tempera
tures
below
l30C
550F
before
the
engine
is
warmed
up
ET
19

ENGINE
Caution
lock
the
front
and
rear
wheels
by
fully
pulling
the
parking
brake
lever
before
con
ducting
this
test
Fig
ET
32
Checking
for
operation
of
vacuum
advance
system
If
any
objection
is
found
by
the
check
mentioned
above
either
of
the
following
defects
may
be
the
cause
Poor
connection
or
broken
harness
and
fuse
2
Air
leakage
resulting
from
poor
connection
of
vacu
um
tube
3
Incorrect
operation
of
Top
switch
4
Defective
operation
of
vacuum
cutting
valve
sole
naid
5
Incorrect
operation
of
thermo
switch
Testing
of
Top
switch
1
Make
sure
of
insulation
between
lead
wire
terminal
of
transmission
switch
and
switch
body
2
Disconnect
lead
wires
at
the
switch
and
connect
ohmmeter
to
tenninals
3
Ohmmeter
should
indicate
infmity
co
when
shift
lever
is
in
Top
gear
position
And
it
should
indicate
zero
at
other
gear
position
including
Neutral
posi
tion
4
If
it
does
not
work
properly
in
step
3
replace
the
switch
with
a
new
one
Testing
of
thermo
switch
I
MaJ
e
sure
of
insulation
between
lead
wire
terminal
of
thermo
switch
and
thetmo
switch
body
2
Disconnect
lead
wire
at
switch
and
connect
ohm
meter
to
terminals
Ohmmeter
should
indicate
zero
when
temperature
indicate
the
passenger
compartment
is
above
l30C
550F
4
If
it
does
not
work
properly
in
step
3
replace
thermo
switch
with
a
new
one
AUTOMATIC
TEMPERATURE
CONTROL
AIR
CLEANER
A
T
C
AIR
CLEANER
Replacing
carburetor
air
cleaner
filter
The
paper
element
viscous
type
has
been
specially
treated
to
eliminate
bother
of
cleaning
until
replacement
It
should
be
replaced
with
a
new
one
at
regular
intervals
or
more
often
according
to
the
operating
conditions
Checking
hot
air
control
valve
Inspection
Among
the
possible
troubles
of
this
device
the
most
liable
is
the
permanent
opening
of
valve
This
trouble
is
not
noticed
in
warm
weather
but
in
cold
weather
appears
as
poor
performance
of
engine
such
as
tardy
acceleration
hesitation
or
engine
stall
In
such
case
first
inspect
this
device
before
checking
the
carburetor
Another
trouble
which
might
be
expected
is
that
the
underhood
air
is
kept
closed
by
the
valve
regardless
of
the
temperature
of
suction
air
around
the
sensor
while
the
engine
is
running
This
ttOuble
appears
in
the
form
of
extremely
excessive
fuel
consumption
or
decrease
in
power
The
inspection
of
this
device
should
be
proceeded
as
follows
Fig
ET
33
Correct
position
of
hoses
ET
20

EMISSION
CONTROL
AND
TUNE
UP
Appearance
1
First
inspect
whether
vacuum
hoses
are
connected
to
correct
positions
2
Inspect
hoses
for
cracks
distortion
or
plugging
Checking
of
vacuum
motor
I
With
engine
shut
down
inspect
the
position
of
valve
placing
a
mirror
at
the
end
of
inlet
pipe
for
inspec
tion
The
correct
condition
of
valve
is
that
it
keeps
the
inlet
of
underhood
air
open
and
that
of
hot
air
closed
Otherwise
inspect
the
linkage
of
valve
Fig
ET
34
Inspecting
valve
position
2
Disconnect
hose
at
vacuum
motor
inlet
and
direct
ly
apply
vacuum
of
manifold
to
vacuum
motor
by
connecting
another
hose
sucking
by
mouth
may
be
substituted
for
this
process
If
underhood
air
inlet
is
closed
by
valve
valve
is
in
good
condition
Inspect
linkage
if
found
otherwise
And
then
no
defect
is
found
even
in
linkage
it
signifies
the
trouble
of
vacuum
motor
Fig
ET
35
Checking
vacuum
motor
ET
21
3
The
valve
shows
correct
condition
if
it
keeps
underhood
air
inlet
closed
when
the
passage
in
the
hose
is
stopped
by
twisting
or
clamping
it
while
applying
vacuum
If
otherwise
it
is
an
indication
of
leakage
taking
place
in
the
vacuum
motor
4
When
defect
is
found
in
vacuum
motor
through
this
check
replace
the
air
cleaner
assembly
Checking
of
sensor
I
Perform
the
engine
test
by
keeping
the
temperature
around
the
sensor
below
300C
860F
Make
sure
that
the
engine
is
cooled
down
before
the
test
is
conducted
2
Before
starting
the
engine
make
certain
that
the
valve
on
underhood
air
side
fully
opens
3
Start
the
engine
and
operate
it
at
an
idling
speed
The
valve
is
in
good
condition
if
underhood
air
side
fully
closes
immediately
after
starting
4
Carefully
watch
the
valve
to
ascertain
that
it
gradually
begins
to
open
as
the
engine
warms
up
But
when
the
ambient
temperature
is
low
it
takes
con
siderable
length
of
time
for
the
valve
to
begine
to
open
or
in
some
case
it
hardly
opens
This
should
not
however
be
regarded
as
trouble
If
the
valve
does
not
operate
satisfactorily
or
if
the
condition
of
the
valve
is
questionable
further
conduct
the
following
test
5
Remove
the
air
cleaner
cover
and
put
a
thermister
or
a
small
thermometer
as
close
to
the
sensor
as
possible
with
adhesive
tape
Install
the
air
cleaner
cover
again
Fig
ET
36
Checking
sensor
1

ENGINE
6
Start
the
engine
and
continue
idling
as
described
under
paragraphs
I
2
and
3
above
When
several
minutes
have
passed
and
the
valve
is
partially
opened
read
the
thermister
indication
It
is
correct
if
the
reading
falls
between
380C
1000
F
and
550C
1300
F
If
the
reading
is
abnormal
replace
the
sensor
7
On
the
engine
equipped
with
an
idle
compensator
as
service
option
do
as
follows
before
replacing
the
sensor
Clog
hose
on
idle
compensator
side
by
twisting
or
clamping
it
and
check
the
temperature
as
given
in
paragraphs
5
and
6
above
If
the
thermometer
shO
vs
correct
temperature
replace
the
idle
compensa
tOf
if
the
reading
is
abnormal
replace
the
sensor
CRANKCASE
EMISSION
CONTROL
SYSTEM
This
system
returns
blow
by
gas
to
both
the
intake
manifold
and
carburetor
air
cleaner
The
Posirive
Crankcase
Ventilation
PCV
valve
is
provided
to
conduct
crankcase
blow
by
gas
to
the
intake
manifold
Duirng
partial
throttle
operation
of
the
enigne
the
intake
manifold
sucks
the
blow
by
gas
through
the
valve
Normally
the
capacity
of
the
valve
is
sufficient
to
handle
any
blow
by
and
a
small
amount
of
ventilating
air
The
ventilating
air
is
then
drawn
from
the
clean
side
of
the
carburetor
air
cleaner
through
the
tube
connecting
carburetor
air
cleaner
to
rocker
cover
intu
the
crankcase
Under
full
throttle
condition
the
manifold
vacuum
is
insufficient
to
draw
the
blow
by
flow
through
the
valve
and
its
flow
goes
through
the
tube
connection
in
the
reverse
direction
In
cars
with
an
excessively
high
blow
by
some
of
the
flow
will
go
through
the
tube
connection
to
the
carburetor
air
cleaner
under
all
conditions
j
Fresh
air
Blow
by
gas
1m
Air
used
in
filtering
oil
t
2
3
4
PCV
valve
Flame
arrester
Oil
filler
cap
Baffle
plate
and
steel
net
ECOOl
Fig
ET
3
7
Crankcase
emission
control
system
at
partially
throttle
open
ET
22