2009 NISSAN LATIO torque

MT-34< SERVICE INFORMATION >
[RS5F91R]
TRANSAXLE ASSEMBLY
• Be careful with the orientation of 5th-reverse synchro- nizer hub.
- : 5th input gear side
• Never allow synchronizer lever (1) to mount on to 5th-
reverse baulk ring (2) protrusion (A).
• : 5th-reverse sychronizer hub
e. Set 5th-reverse shift fork (1) to 5th-reverse coupling sleeve, and then install them to 5th-reverse fork rod and input shaft.
• A: Pin punch
• B: Bolt
• C: Nut
CAUTION:
• Be careful with the orient ation of 5th-reverse coupling
sleeve.
- : 5th input gear side
• Replace 5th-reverse synchronizer hub and 5th-reverse coupling sleeve as a set.
• Replace 5th-reverse shift fork and 5th-reverse fork rod as
a set.
f. Check that the gear position is in the 3rd position. Press 5th-
reverse shift fork and shift to 5th gear.
g. Tighten bolt to the specified torque. Refer to MT-16, " Exploded
View " .
h. Tighten nut to the specified torque. Refer to MT-16, " Exploded View " .
CAUTION:
Never reuse nut.
i. Install retaining pin to 5th-reverse shift fork using a suitable tool. CAUTION:
Never reuse retaining pin. PCIB1556E
JPDIC0408ZZ
JPDIC0532ZZ
JPDIC0409ZZ

MT
N
O P
39. Shift control shaft shift lever (1) to the neutral position.
40. Install O-ring to rear housing.
41. Install rear housing to transaxle case, and tighten bolts ( ) to the specified torque. Refer to MT-16, " Exploded View " .
CAUTION:
Never pinch O-ring when installing rear housing.
42. Install drain plug according to the following procedures.
a. Install gasket to drain plug. CAUTION:
Never reuse gasket.
b. Install drain plug to clutch housing using a suitable tool.
c. Tighten drain plug to the specified torque. Refer to MT-16," Exploded View " .
43. Install filler plug according to the following procedures.
a. Install gasket to filler plug, and then install them to transaxle case. CAUTION:
Never reuse gasket.
b. Tighten filler plug to the specified torque. Refer to MT-16, " Exploded View " .
CAUTION:
Fill with gear oil before tightening filler plug to the specified torque.

Changing M/T Oil " .
2. Drain clutch fluid and remove clutch tube from CSC. Refer to CL-10, " Removal and Installation " .
CAUTION:
Do not depress clutch pedal during removal procedure.
3. Remove engine and transaxle assembly. Refer to EM-195, " Removal and Installation " .
4. Remove starter motor. Refer to SC-20, " Removal and Installation MR18DE " .
5. Remove transaxle assembly to engine bolts.
6. Separate transaxle assembly from engine.
INSTALLATION 1. LH engine mount bracket (transaxle
side) 2. Transaxle assembly 3. Rear engine mount bracket
4. Washer 5. Rear torque rod ⇐Front
: Refer to MT-58, " Removal and Installation " .

MT
N
O P
Installation is in the reverse order of removal.
CAUTION:
When installing transaxle assembly, be careful not to bring transaxle input shaft into contact with
clutch cover.
• If transaxle is removed from the v ehicle, always replace CSC. Refer to CL-12, " Removal and Installation " .
• When installing the transaxle assembly to the engine, install the
bolts as shown.
A: M/T to engine
B: Engine to M/T
• After installation, bleed the air from the clutch hydraulic system. Refer to CL-8, " Air Bleeding Procedure " .
• After installation, check oil level, and check for leaks and loose mechanisms. Refer to MT-52, " Checking M/T
Oil " .
Disassembly and Assembly INFOID:0000000004305279
COMPONENTS
Case and Housing Components Bolt No. 1 2
Quantity 3 6
Bolt length “ ” mm (in) 60 (2.36) 50 (1.97)
Tightening torque
N·m (kg-m, ft-lb) 62.0 (6.3, 46)

TRANSAXLE ASSEMBLY
MT-75
< SERVICE INFORMATION >
[RS6F94R] D
E
F
G H
I
J
K L
M A
B MT
N
O P
30. Install reverse idler shaft bolt ( ) according to the following pro-
cedures.
a. Install seal washer to reverse idler shaft bolt, and install reverse idler shaft bolt to transaxle case.
CAUTION:
Never reuse seal washer.
b. Tighten reverse idler shaft bolt to the specified torque. Refer to MT-59, " Disassembly and Assembly " .
31. Tighten transaxle case bolts ( ) to the specified torque. Refer to MT-59, " Disassembly and Assembly " .
32. Install position switch (1) according to the following procedures.
a. Apply recommended sealant to position switch thread. •Use Genuine Silicone RTV or an equivalent. Refer to GI-42, " Recommended Chemical Product and Sealant " .
CAUTION:
Never allow old liquid gasket, mo isture, oil, or foreign mat-
ter to remain on thread.
b. Install position switch to transaxle case, and tighten it to the specified torque. Refer to MT-59, " Disassembly and Assembly " .
33. Install bracket (2) to transaxle case, and tighten bolt to the spec- ified torque. Refer to MT-59, " Disassembly and Assembly " .
34. Install select lever (3) according to following the procedures.
a. Install select lever to transaxle case. CAUTION:
Replace select lever and selector as a set.
b. Install retaining pin to select lever using a suitable tool. CAUTION:
Never reuse retaining pin.
35. Install drain plug according to the following procedures.
a. Install gasket to drain plug. CAUTION:
Never reuse gasket.
b. Install drain plug to clutch housing.
c. Tighten drain plug to the specified torque. Refer to MT-59, " Disassembly and Assembly " .
36. Install filler plug according to the following procedures.
a. Install gasket to filler plug, and then install them to transaxle case. CAUTION:
Never reuse gasket.
b. Tighten filler plug to the specified torque. Refer to MT-59, " Disassembly and Assembly " .
CAUTION:
Fill with gear oil before tighten fi ller plug to the specified torque. PCIB1695E
PCIB1694E
SCIA7784E

Disassembly
and Assembly " .
3. Loosen input shaft rear bearing bolt by a half turn.
4. Tighten input shaft rear bearing bolt to the specified torque of the 2nd step. Refer to MT-59, " Disassembly
and Assembly " .
Tool number A: KV32300QAM ( — )

MT
N
O P
1. Install final gear, and then tighten final gear bolts to the specified torque. Refer to
MT-88, " Disassembly
and Assembly " .
CAUTION:
Replace final gear and differential case as a set.
2. Install speedometer drive gear.
3. Install differential side bearing inner race (clutch housing side) using a suitable tool (A).
CAUTION:
Replace differential side bear ing inner race (clutch housing
side) and differential side bearing outer race (clutch hous-
ing side) as a set.
4. Install differential side bearing inner race (transaxle case side) using a suitable tool (A).
CAUTION:
Replace differential side bearing inner race (transaxle case
side) and differential side bearing outer race (transaxle
case side) as a set. JPDIC0116ZZ

MTC
N
O P
O-Ring Part Numbers and Specifications
CAUTION:
When replacing or cleaning refrigerant cycle components, observe the following.
• When the compressor is removed, store it in the sam e position as it is when installed on the vehicle.
Doing so will cause oil to en ter the low-pressure chamber.
• When connecting tubes, always use a to rque wrench and a back-up wrench.
• After disconnecting tubes, immediately plug all op enings to prevent entry of dirt and moisture.
• When installing an air conditione r in the vehicle, connect the pipes as the final stage of the opera-
tion. Do not remove the seal caps of pipes and other components until just before required for con-
nection.
• Allow components stored in cool areas to warm to working area temperature before removing seal
caps. This prevents condensation from forming inside A/C components.
• Thoroughly remove moisture from the refriger ation system before charging the refrigerant.
• Always replace used O-rings.
• When connecting tube, apply the speci fied A/C oil to circle of the O-rings. Be careful not to apply oil
to threaded portion. Refer to MTC-90, " Oil " .
• O-ring must be closely attached to dented portion of tube.
• When replacing the O-ring, be careful not to damage O-ring and tube.
• Connect tube until you hear it cl ick, then tighten the nut or bolt by hand until snug. Make sure that
the O-ring is installed to tube correctly.
• After connecting line, perform leak test and make sure that there is no leakage from connections.
When the refrigerant leaking point is found, disconnect that line and replace the O-ring. Then tighten
connections of seal seat to the specified torque.
Precaution for Service of Compressor INFOID:0000000004307047
• Plug all openings to prevent moisture and foreign matter from entering.
Connection type Piping connection point Part number QTY O-ring size
New Condenser to high-pressure flexible hose 92472 N8210 1 12
Condenser to high-pressure pipe 92471 N8210 1 8
Low-pressure flexible hose to expansion valve 92473 N8210 1 16
High-pressure pipe to expansion valve 92471 N8210 1 8
Compressor to low-pressure flexible hose 92474 N8210 1 19
Compressor to high-pressure flexible hose 92472 N8210 1 12
Liquid tank to condenser pipe Inlet
92471 N8210 1
8
Outlet 1
Former Refrigerant pressure sensor to condenser J2476 89956 1 10
Expansion valve to evaporator Inlet 92471 N8200 2 12
Outlet 92473 N8200 2 16