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CONTENTS
BODY, LOCK & SECURITY SYSTEM
SERVICE INFORMATION .. ..........................4
PRECAUTIONS .............................................. .....4
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
4
Precaution Necessary fo r Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
4
Precaution for Procedure without Cowl Top Cover ......5
Precaution for Work ............................................ ......5
PREPARATION .............................................. .....6
Special Service Tool ........................................... ......6
Commercial Service Tool .................................... ......6
SQUEAK AND RATTLE TROUBLE DIAG-
NOSES ........................ ........................................7
Work Flow ........................................................... ......7
Generic Squeak and Rattle Troubleshooting ...... ......9
Diagnostic Worksheet ......................................... ....11
HOOD ............................................................. ....13
Fitting Adjustment ............................................... ....13
Removal and Installation .........................................14
Removal and Installation of Hood Lock Control .. ....15
Hood Lock Control Inspec tion .................................17
RADIATOR CORE SUPPORT ....................... ....19
Removal and Installation .........................................19
FRONT FENDER ............................................ ....21
Removal and Installation .........................................21
POWER DOOR LOCK SYSTEM .................... ....22
Component Parts and Harness Connector Loca-
tion ...................................................................... ....
22
System Description ............................................. ....23
CAN Communication System Description ........... ....25
Schematic ........................................................... ....26
Wiring Diagram - D/LOCK - ................................. ....27
Schematic ........................................................... ....31
Wiring Diagram - D/LOCK - ................................. ....32 Terminal and Reference
Value for BCM ..................37
Work Flow ............................................................ ....41
CONSULT-III Function (B CM) .................................41
Trouble Diagnosis Symptom Chart ...................... ....43
BCM Power Supply and Ground Circuit Inspection ....43
Door Switch Check (Hatchback) .......................... ....44
Door Switch Check (Sedan) ................................ ....47
Key Switch (Insert) Check ................................... ....48
Door Lock and Unlock Switch Check .................. ....49
Front Door Lock Assembly LH (Actuator) Check .....52
Door Lock Actuator Check (Front RH and Rear
LH/RH) ................................................................. ....
53
Front Door Key Cylinder S witch LH Check ..............54
Passenger Select Unlock Relay Circuit Inspection
(With Intelligent Key) ........................................... ....
55
REMOTE KEYLESS ENTRY SYSTEM ............. 58
Component Parts and Harness Connector Loca-
tion ....................................................................... ....
58
System Description .............................................. ....58
CAN Communication System Description ........... ....60
Schematic ............................................................ ....61
Wiring Diagram - KEYLES - ................................ ....62
Terminal and Reference Value for BCM ..................65
How to Perform Trouble Diagnosis ...................... ....69
Preliminary Check ............................................... ....69
CONSULT-III Function (B CM) .................................69
Work Flow ............................................................ ....71
Trouble Diagnosis Symptom Chart ...................... ....71
Keyfob Battery and Function Check .................... ....72
ACC Switch Check .............................................. ....74
Door Switch Check (Hatchback) .......................... ....74
Door Switch Check (Sedan) ................................ ....76
Key Switch (Insert) Check ................................... ....78
Hazard Function Check ....................................... ....78
Horn Function Check ........................................... ....79
Interior Lamp and Ignition Keyhole Illumination
Function Check .................................................... ....
79
Remote Keyless Entry Rece iver Check ...................80
Keyfob Function (Lock) Check ............................ ....82
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CONTENTS
BRAKE SYSTEM
SERVICE INFORMATION .. ..........................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary fo r Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
Precaution for Brake System .............................. ......3
PREPARATION .............................................. .....4
Special Service Tool ........................................... ......4
Commercial Service Tool .................................... ......4
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ .....5
NVH Troubleshooting Chart ................................ ......5
BRAKE PEDAL .............................................. .....6
Inspection and Adjustment .................................. ......6
Removal and Installation ...........................................7
BRAKE FLUID .....................................................9
On Board Inspection ........................................... ......9
Drain and Refill .................................................... ......9
Bleeding Brake System ....................................... ......9
BRAKE TUBE AND HOSE ............................ ....11
Hydraulic Circuit .................................................. ....11
Front Brake Tube and Hose ................................ ....12
Rear Brake Tube and Hose ................................ ....12
Inspection After Installation ................................. ....13
DUAL PROPORTIONING VALVE ................. ....14
Removal and Installation .........................................14
Inspection ............................................................ ....14
BRAKE MASTER CY LINDER ........................ ....15
On-Board Inspection ........................................... ....15 Removal and Installation .....................................
....15
Disassembly and Assembly ................................. ....16
BRAKE BOOSTER ........................................... 20
On Board Inspection ............................................ ....20
Removal and Installation ..................................... ....21
VACUUM LINES ............................................... 23
Component .......................................................... ....23
Removal and Installation ..................................... ....23
Inspection ............................................................ ....23
FRONT DISC BRAKE ....................................... 25
On Board Inspection ............................................ ....25
Component .......................................................... ....25
Removal and Installation of Brake Pad ...................26
Removal and Installation of Brake Caliper Assem-
bly ........................................................................ ....
28
Disassembly and Assembly of Brake Caliper As-
sembly ................................................................. ....
29
Brake Burnishing Procedure ................................ ....32
REAR DRUM B RAKE ....................................... 33
Component .......................................................... ....33
Removal and Installation of Drum Brake Assembly ....34
Removal and Installation of Wheel Cylinder ........ ....37
Disassembly and Assembly of Wheel Cylinder ... ....37
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................. 38
General Specification .......................................... ....38
Brake Pedal ......................................................... ....39
Check Valve ........................................................ ....39
Brake Booster ...................................................... ....40
Front Disc Brake .................................................. ....40
Rear Drum Brake ................................................. ....40
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CONTENTS
ENGINE MECHANICAL
HR16DE
PRECAUTION ....... ........................................
4
PRECAUTIONS .............................................. .....4
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
4
Precaution Necessary fo r Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
4
Precaution for Procedure without Cowl Top Cover ......5
Precaution for Drain Cool ant .....................................5
Precaution for Disconnecting Fuel Piping ........... ......5
Precaution for Removal and Disassembly ................5
Precaution for Inspection, Repair and Replace-
ment .................................................................... ......
5
Precaution for Assembly and Installation ..................5
Parts Requiring Angular Tightening ..........................6
Precaution for Liquid Gasket ............................... ......6
PREPARATION .... ........................................8
PREPARATION .............................................. .....8
Special Service Tools .......................................... ......8
Commercial Service Tools .................................. ......9
SYMPTOM DIAGNOSIS ..... .........................12
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ ....
12
NVH Troubleshooting - Engine Noise ................. ....12
Use the Chart Below to Help You Find the Cause
of the Symptom ................................................... ....
13
ON-VEHICLE MAINTENA NCE ....................14
DRIVE BELTS ................................................ ....14
Checking ............................................................. ....14
Tension Adjustment ............................................ ....14
Removal and Installation .........................................15
AIR CLEANER FILTER .................................. ....17 Removal and Installation .....................................
....17
SPARK PLUG ................................................... 18
Exploded View ..................................................... ....18
Removal and Installation ..................................... ....18
CAMSHAFT VALVE CLEARANCE .................. 20
Inspection and Adjustment .................................. ....20
COMPRESSION PRESSURE ........................... 23
Inspection ............................................................ ....23
ON-VEHICLE REPAIR ..... ............................24
DRIVE BELT IDLER PULLEY .......................... 24
Exploded View ..................................................... ....24
Removal and Installation ..................................... ....24
AIR CLEANER AND AIR DUCT ....................... 26
Exploded View ..................................................... ....26
Removal and Installation ..................................... ....26
Inspection ............................................................ ....27
INTAKE MANIFOLD ......................................... 28
Exploded View ..................................................... ....28
Removal and Installation ..................................... ....28
EXHAUST MANIFOLD ...................................... 31
Exploded View ..................................................... ....31
Removal and Installation ..................................... ....31
FUEL INJECTOR AND FUEL TUBE ................ 34
Exploded View ..................................................... ....34
Removal and Installation ..................................... ....34
Inspection ............................................................ ....38
OIL PAN (LOWER) ........................................... 39
Exploded View ..................................................... ....39
Removal and Installation ..................................... ....39
Inspection ............................................................ ....41
OIL PAN (UPPER) AND OIL STRAINER ......... 42
Component .......................................................... ....42
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FRONT SUSPENSION ASSEMBLY
On-Vehicle Inspection and Service INFOID:0000000004305863
Make sure the mounting conditions (looseness, back lash) of each component and component conditions
(wear, damage) are normal.
INSPECTION OF LOWER BALL JOINT END PLAY 1. Set front wheels in a straight-ahead position. Do not depress brake pedal.
2. Place an iron bar or similar tool bet ween transverse link and steering knuckle.
3. Measure axial end play by prying it up and down.
CAUTION:
Be careful not to damage ball joint boot. Do not damage the installation position by applying
excessive force.
STRUT INSPECTION Check for oil leakage, damage and replace as necessary.
Wheel Alignment Inspection INFOID:0000000004305864
PRELIMINARY INSPECTION WARNING:
Always adjust the alignment with the vehicle on a flat surface.
NOTE:
If alignment is out of specification, inspect and r eplace any damaged or worn rear suspension parts before
making any adjustments.
1. Check and adjust the wheel alignment with the vehicle under unladen conditions. “Unladen conditions”
means that the fuel, coolant, and lubricant are full; and that the spare tire, jack, hand tools and mats are in
their designated positions.
2. Check the tires for incorrect air pressure and excessive wear.
3. Check the wheels for run out and damage. Refer to WT-6, " Inspection " .
4. Check the wheel bearing axial end play. Refer to FAX-6, " On-Vehicle Inspection and Service " .
5. Check the shock absorbers for leaks or damage.
6. Check each mounting point of the suspension components for any excessive looseness or damage.
7. Check each link, arm, and the suspension member for any damage.
8. Check the vehicle height. Refer to FSU-19, " Wheelarch Height (Unladen*) " .
GENERAL INFORMATION AND RECOMMENDATIONS 1. A Four-Wheel Thrust Alignment should be performed. • This type of alignment is re commended for any NISSAN vehicle.
• The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel
is centered.
• The alignment machine itself should be ca pable of accepting any NISSAN vehicle.
• The alignment machine should be checked to ensure that it is level.
2. Make sure the alignment machine is properly calibrated. • Your alignment machine should be regularly calib rated in order to give correct information.
• Check with the manufacturer of your specific a lignment machine for their recommended Service/Cali-
bration Schedule.
THE ALIGNMENT PROCESS IMPORTANT: Use only the alignment specifications listed in this Service Manual. Refer to FSU-17, " Wheel
Alignment (Unladen*) " .
1. When displaying the alignment settings, many alignm ent machines use “indicators”: (Green/red, plus or
minus, Go/No Go). Do NOT use these indicators.
• The alignment specifications programmed into your alignment machine that operate these indicators
may not be correct. Axial end play : 0 mm (0 in)
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CONTENTS
LIGHTING SYSTEM
SERVICE INFORMATION .. ..........................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary fo r Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
3
HEADLAMP (FOR USA) ................................ .....4
Component Parts and Harness Connector Loca-
tion ...................................................................... ......
4
System Description ............................................. ......4
CAN COMMUNICATION SYSTEM DESCRIP-
TION .................................................................... ......
5
Schematic ........................................................... ......6
Wiring Diagram ................................................... ......7
Terminal and Reference Value for BCM ............. ....10
Terminal and Reference Value for IPDM E/R ..... ....10
How to Perform Trouble Diagnosis ..................... ....11
Preliminary Check ............................................... ....11
CONSULT-III Function (BCM) ............................. ....11
CONSULT-III Function (IPDM E/R) ..................... ....12
Headlamp High Beam Does Not Illuminate (Both
Sides) .................................................................. ....
13
Headlamp High Beam Does Not Illuminate (One
Side) .................................................................... ....
15
High Beam Indicator Lamp Does Not Illuminate .....16
Headlamp Low Beam Does Not Illuminate (Both
Sides) .................................................................. ....
16
Headlamp Low Beam Does Not Illuminate (One
Side) .................................................................... ....
19
Headlamps Do Not Turn OFF ............................. ....20
Aiming Adjustment .............................................. ....21
Bulb Replacement ........ ...........................................22
Removal and Installation .........................................23
Disassembly and Assembly ................................ ....23
HEADLAMP (FOR CANADA) - DAYTIME
LIGHT SYSTEM - ........................................... ....25 Component Parts and Harness Connector Loca-
tion ....................................................................... ....
25
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CONTENTS
MAINTENANCE
SERVICE INFORMATION .. ..........................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary fo r Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
3
PREPARATION .............................................. .....5
Special Service Tool ........................................... ......5
Commercial Service Tool .................................... ......5
GENERAL MAINTE NANCE ........................... .....6
Explanation of General Maintenance .................. ......6
General Maintenance .......................................... ......6
PERIODIC MAINTENANCE ........................... .....9
Introduction of Periodic Maintenance .................. ......9
Schedule 1 .......................................................... ......9
Schedule 2 .......................................................... ....11
RECOMMENDED FLUIDS AND LUBRI-
CANTS ............................................................ ....
14
Fluids and Lubricants .......................................... ....14
SAE Viscosity Number ........................................ ....14
Anti-freeze Coolant Mixture Ratio ....................... ....15
ENGINE MAINTENANCE (HR16DE) ............. ....16
DRIVE BELT .......................................................... ....16
DRIVE BELT : Checking ..................................... ....16
DRIVE BELT : Tension Adjustment .................... ....16
ENGINE COOLANT ............................................... ....17
ENGINE COOLANT : Inspection ......................... ....17
ENGINE COOLANT : Changing Engine Coolant .... 17
FUEL LINES .......................................................... ....19
FUEL LINES : Checking Fuel Line ...................... ....19
AIR CLEANER FILTER ......................................... ....19 AIR CLEANER FILTER : Re
moval and Installation
....20
ENGINE OIL ........................................................... ....20
ENGINE OIL : Inspection ..................................... ....20
ENGINE OIL : Draining ........................................ ....22
ENGINE OIL : Refilling ........................................ ....22
OIL FILTER ............................................................ ....22
OIL FILTER : Removal and Installation ...................23
SPARK PLUG (HR16DE) ...................................... ....23
SPARK PLUG (HR16DE) : Exploded View ......... ....24
SPARK PLUG (HR16DE) : Removal and Installa-
tion ....................................................................... ....
24
EVAP VAPOR LINES ............................................ ....25
EVAP VAPOR LINES : Checking EVAP Vapor
Line ...................................................................... ....
25
ENGINE MAINTENANCE (MR18DE) ............... 26
DRIVE BELT .......................................................... ....26
DRIVE BELT : Component .................................. ....26
DRIVE BELT : Checking Drive Belts ................... ....26
DRIVE BELT : Tension Adjustment ..................... ....26
ENGINE COOLANT ............................................... ....26
ENGINE COOLANT : Inspection ......................... ....26
ENGINE COOLANT : Changing Engine Coolant .... 27
FUEL LINES ........................................................... ....29
FUEL LINES : Checking Fuel Line ...................... ....29
AIR CLEANER FILTER ......................................... ....29
AIR CLEANER FILTER : Component .................. ....29
AIR CLEANER FILTER : Changing Air Cleaner
Filter ..................................................................... ....
30
ENGINE OIL ........................................................... ....30
ENGINE OIL : Inspection ..................................... ....30
ENGINE OIL : Changing Engine Oil .................... ....32
OIL FILTER ............................................................ ....33
MTC
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CONTENTS
MANUAL AIR CONDITIONER
SERVICE INFORMATION .. ..........................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary fo r Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
3
Precaution for Procedure without Cowl Top Cover ......4
Precaution for Working with HFC-134a (R-134a) ......4
General Refrigerant Precaution .......................... ......4
Oil Precaution ...................................................... ......5
Precaution for Refrigeran t Connection ......................5
Precaution for Service of Compressor ................ ......7
Precaution for Service Equipment ....................... ......8
Precaution for Leak Detection Dye ..................... ......9
PREPARATION .............................................. ....11
HFC-134a (R-134a) Service Tool and Equipment ....11
Commercial Service Tool .................................... ....13
REFRIGERATION SYSTEM .......................... ....15
Refrigerant Cycle ................................................ ....15
Refrigerant System Protec tion ................................15
Component Part Location ................................... ....16
OIL .................................................................. ....17
Maintenance of Oil Quantity in Compressor ....... ....17
AIR CONDITIONER CONTROL ..................... ....19
Control Operation ................................................ ....19
Discharge Air Flow .............................................. ....20
System Description ............................................. ....20
TROUBLE DIAGNOSIS ................................. ....22
CONSULT-II Function (BCM) .............................. ....22
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ........... ...........................................
22
Component Parts and Harness Connector Loca-
tion ...................................................................... ....
23
Schematic ........................................................... ....25
Wiring Diagram - Heater - ................................... ....26 Wiring Diagram - A/C,M - ....................................
....27
Operational Check ............................................... ....30
Mode Door ........................................................... ....31
Air Mix Door ......................................................... ....32
Intake Door .......................................................... ....33
Front Blower Motor Circuit .......................................33
Magnet Clutch Circuit (If Equipped) ..................... ....37
Insufficient Cooling .............................................. ....45
Insufficient Heating .............................................. ....52
Noise ................................................................... ....53
CONTROLLER .................................................. 55
Removal and Installation ..................................... ....55
Disassembly and Assembly ................................. ....56
THERMO CONTROL AMPLIFIER .................... 57
Removal and Installation ..................................... ....57
A/C UNIT ASSEMBLY ...................................... 58
Removal and Installation ..................................... ....58
Disassembly and Assembly ................................. ....60
BLOWER MOTOR ............................................ 62
Removal and Installation ..................................... ....62
INTAKE DOOR .................................................. 63
Intake Door Cable Adjustment ............................. ....63
AIR MIX DOOR ................................................. 64
Air Mix Door Cable Adjustment ........................... ....64
MODE DOOR .................................................... 65
Mode Door Cable Adjustment ............................. ....65
BLOWER FAN RESISTOR ............................... 66
Removal and Installation ..................................... ....66
HEATER CORE ................................................. 67
Removal and Installation ..................................... ....67
AIR CONDITIONER FILTER ............................. 68
Removal and Installation ..................................... ....68
Removal and Instal-
lation " .
CHECKING STEERING WHEEL PLAY
• Turn steering wheel so that front wheels come to the straight-ahead position. Start engine and lightly turn
steering wheel to the left and right until front wheels start to move. Measure steering wheel movement on the
outer circumference.
• When the measurement value is outside the standard val ue, check backlash for each joint of steering col-
umn assembly and installation condition of steering gear assembly.
CHECKING NEUTRAL POSITION STEERING WHEEL
• Make sure that steering gear assembly, steering colu mn assembly and steering wheel are installed in the
correct position.
• Perform neutral position inspection after wheel alignment. Refer to PS-2, " Precaution for Supplemental
Restraint System (SRS) "AIR BA
G" and "SEAT BELT PRE-TENSIONER" " .
• Set vehicle to the straight-ahead position and c onfirm steering wheel is in the neutral position.
• Loosen outer socket lock nut and turn inner socket to left and right equally to make fine adjustments if steer-
ing wheel is not in the neutral position.
CHECKING STEERING WHEEL TURNING FORCE
1. Park vehicle on a level and dry surface, set parking brake.
2. Start engine.
3. Check steering wheel turning force when steering wheel has been turned 360 ° from neutral position using suitable tool as
shown.
4. If steering wheel turning force is out of the specification, refer to STC-6, " How to Perform Trouble Diagnosis " .
CHECKING FRONT WHEEL TURNING ANGLE Steering wheel axial end play : 0 mm (0 in)
Steering wheel play : 0 - 35 mm (0 - 1.38 in)
Steering wheel
turning force : Less than 36 N (3.7 kg-f, 8.2 lb-f)