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1. Apply recommended grease to teeth part and bush part of rack assembly, if necessary.
2. Apply recommended grease to back of rack assembly, if necessary.
3. Install inner socket to rack assembly. Torque to specified value while holding the flat portion of the rack next to the inner socket using a suitable tool.
4. Apply recommended grease to inner socket.
5. Decide on the neutral position for the rack assembly.
6. Apply recommended grease to around retainer (3), then install retainer (3), spring (4) and adjusting screw (1) to gear housing
assembly (5).
7. Apply recommended thread locking sealant to the thread (2 turns thread), and then screw in the adjusting screw (1) until it
reaches height “H” from gear housing assembly (5) measured
before disassembling.
8. Tighten lock nut to (2) the specified torque securing it to prevent adjusting screw (1) from freewheeling condition.
9. Move rack assembly 10 strokes throughout the full stroke so that the parts can fit with each other.
10. Using Tools A and B, measure rotating torque of pinion assem- bly. If the measurement is outside of the specified range, read-
just pinion rotating torque. If the measurement is outside of the
specified range for readjust, replace steering gear assembly.
11. Set dial gauge to the back of rack assembly on the pinion assembly side around the center of stroke. Measure displace-
ment of rack under torsional torque of ± 7.8 N·m (0.80 kg-m, 69
in-lb), and then check if it is within the standard value. If the
measurement is outside the standard value, adjust it again. After
the readjustment, if measurement is still outside the standard
value, replace steering gear assembly.
12. Install boot to gear housing assembly and inner socket. Rack stroke “L” : 65.0 mm (2.559 in)
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CONTENTS
ROOF
PRECAUTION ....... ........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary fo r Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
Precaution ........................................................... ......2
PREPARATION .... ........................................4
PREPARATION .............................................. .....4
Commercial Service Tool .................................... ......4
SYMPTOM DIAGNOSIS ..... ..........................5
SQUEAK AND RATTLE TROUBLE DIAG-
NOSES ........................ ........................................5
Work Flow ........................................................... ......5
Generic Squeak and Rattle Troubleshooting ...... ......7
Diagnostic Worksheet ......................................... ......9
FUNCTION DIAGNOSIS .. ............................11
TROUBLE DIAGNOSIS ................................. ....11 Component Parts and Harness Connector Loca-
tion ....................................................................... ....
11
System Description .............................................. ....11
CAN Communication System Description ........... ....13
Wiring Diagram - SROOF - .................................. ....14
Terminal and Reference Value for BCM ..................15
Terminal and Reference Value for Sunroof Motor
Assembly ............................................................. ....
16
Work Flow ............................................................ ....16
CONSULT-III Function (B CM) .................................16
Work Support ....................................................... ....17
Active Test ........................................................... ....17
Data Monitor ........................................................ ....17
Trouble Diagnosis Chart by Symptom ................. ....17
BCM Power Supply and Ground Circuit Inspection ....17
Sunroof Switch System Inspection ...................... ....17
Sunroof Motor Assembly Power Supply and
Ground Circuit Inspection .................................... ....
19
Door Switch Check .............................................. ....20
ON-VEHICLE REPAIR ..... ............................22
SUNROOF ......................................................... 22
Removal and Installation ..................................... ....22
Fitting Adjustment ................................................ ....27
Inspection ............................................................ ....28
