2007 NISSAN 350Z Body, Lock And Security System Workshop Manual

BODY REPAIR
BL-241
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Revision: 2006 November2007 350Z
Change parts

Rear side member extension (LH)

BL-242
BODY REPAIR
Revision: 2006 November2007 350Z
Replacement Operations (Roadster)NIS00048
DESCRIPTION
This section is prepared for technicians who have attained a high level of skill and experience in repairing col-
lision-damaged vehicles and also use modern service tools and equipment. Persons unfamiliar with body
repair techniques should not attempt to repair collision-damaged vehicles by using this section.
Technicians are also encouraged to read Body Repair Manual (Fundamentals) in order to ensure that the orig-
inal functions and quality of the vehicle can be maintained. The Body Repair Manual (Fundamentals) contains
additional information, including cautions and warning, that are not including in this manual. Technicians
should refer to both manuals to ensure proper repairs.
Please note that these information are prepared for worldwide usage, and as such, certain procedures might
not apply in some regions or countries.

BODY REPAIR
BL-243
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Revision: 2006 November2007 350Z
The symbols used in this section for cutting and welding / brazing operations are shown below.
PIIA0149E

BL-244
BODY REPAIR
Revision: 2006 November2007 350Z

Front pillar butt joint can be determined anywhere within shaded
area as shown in the figure. The best location for the butt joint is
at position A due to the construction of the vehicle. Refer to the
front pillar section.

Determine cutting position and record distance from the locating
indent. Use this distance when cutting the service part. Cut outer
front pillar over 60 mm above inner front pillar cut position.

Prepare a cutting jig to make outer pillar easier to cut. Also, this
will permit service part to be accurately cut at joint position.

An example of cutting operation using a cutting jig is as follows.
1. Mark cutting lines.
A: Cut position of outer pillar
B: Cut position of inner pillar
2. Align cutting line with notch on jig. Clamp jig to pillar.
3. Cut outer pillar along groove of jig. (At position A)
4. Remove jig and cut remaining portions.
5. Cut inner pillar at position B in same manner.
PIIA0150E
PIIA0151E
PIIA0152E
PIIA0153E

BODY REPAIR
BL-245
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Revision: 2006 November2007 350Z
HOODLEDGE (ROADSTER)
Change parts

Front strut housing (LH)
Upper front hoodledge (LH)
Hoodledge reinforcement (LH)
SIIA2314E

BL-246
BODY REPAIR
Revision: 2006 November2007 350Z
FRONT SIDE MEMBER (ROADSTER)

Work after hoodledge has been removed.
SIIA2433E

BODY REPAIR
BL-247
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Revision: 2006 November2007 350Z
Change parts

Front side member assembly (LH)
Front side member closing plate assembly (LH)

Front side member outrigger assembly (LH)
Front side member rear reinforcement (LH)

BL-248
BODY REPAIR
Revision: 2006 November2007 350Z
FRONT SIDE MEMBER (PARTIAL REPLACEMENT) (ROADSTER)
Change parts

Front side member assembly (RH)
Front side member front closing plate (RH)
Outer front towing hook bracket (RH)
SIIA2316E