8. Install the oil screen (1) to the transfer plate.
9. Install separator plate (1) to transfer plate (2).
10. Install the two separator plate-to-transfer plate
screws (2).
18. Install the variable line pressure header onto the
manual shaft (5).
19. Install the shoulder screw (3) to hold the variable
line pressure header (4) to the valve body.
20. Install the pressure control solenoid and line pres-
sure sensor into the valve body.
21. Install the screws (6) to hold the pressure control
solenoid (1) and line pressure sensor (2) to the
valve body.
22. Install the electrical connectors to the pressure
control solenoid (1) and the line pressure sensor
(2).
INSTALLATION
1. Install valve body into position and start bolts (1).
Torque valve body to transmission case bolts (1) to
12 Nꞏm (105 in. lbs.) torque.
2. Install transmission oil filter (1).
NOTE: Before installing the oil pan bolt in the bolt
hole (5) located between the torque converter
clutch on and U/D clutch pressure tap circuits, it
will be necessary to replenish the sealing patch on
the bolt using MOPAR
Lock & Seal Adhesive.
3. Make sure oil pan (1) and case rail are clean and
dry. Install an 1/8” bead of RTV to the transmission
oil pan and install to case. Tighten bolts (2) to 20
Nꞏm (14.5 ft. lbs.).
4. Lower vehicle and connect the transmission range
sensor (5) connector.
5. Connect solenoid/pressure switch assembly con-
nector.
6. Connect the variable line pressure connector (4), if
equipped.
7. Lower vehicle.
8. Fill transmission with ATF+4, Automatic Transmis-
sion Fluid. Verify proper fluid level. (Refer to 21 -
TRANSMISSION/AUTOMATIC - 42RLE/FLUID -
STANDARD PROCEDURE)
NOTE: If the valve body has been reconditioned or
replaced, it is necessary to perform the Quick
Learn Procedure. (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/TRANSMISSION
CONTROL MODULE - STANDARD PROCEDURE)
P0218-HIGH TEMPERATURE OPERATION ACTIVATED
For a complete wiring diagramRefer to Section 8W.
Theory of Operation
The DTC is intended as an informational DTC to aid the technician in determining the root cause of a customer
dirveability issue. The DTC is also intended to alert the technician to determine if a cooling system malfunction has
occurred or if an additional transmission air to oil cooler is needed to support the customers driving behavior.
When Monitored:
Whenever the engine is running.
Set Condition:
Immediately after a Overheat shift schedule is activated when the Transmission temperature exceeds 127° C
or 260° F.
Possible Causes
H I G H T E M P E R AT U R E O P E R AT I O N A C T I VAT E D
TORQUE CONVERTER CLUTCH SLIPPING / NOT ACTIVATING
EXCESSIVE TIME IDLING IN GEAR
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 21 - TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
Diagnostic Test
1.HIGH TEMPERATURE OPERATION
This DTC is an informational DTC designed to aid the Technician in diagnosing shift quality complaints.
This DTC indicates that the transmission has been operating in the
Overheatshift schedule which may generate
a customer complaint.
The customer driving patterns may indicate the need for an additional transmission oil cooler.
Verify proper Engine cooling system operation which would affect proper transmission operation.
Verify proper torque converter clutch operation.
With the scan tool, check the DTC EVENT DATA to help identify the conditionsin which the DTC was set.
If there are no possible causes remaining, view repair.
Repair
Repair the cause of transmission overheating. Refer to the Service Information for the proper repair
procedure. Make sure to check for any Service Bulletins pertaining to thisproblem.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
When Monitored:
Continuously with the ignition on.
Set Condition:
The DTC will set if the controller detects an invalid PRNDL code which lastsfor more than 0.042 seconds.
Possible Causes
SHIFTER OUT OF ADJUSTMENT
TRS SENSE CIRCUIT OPEN
TRS SENSE CIRCUIT SHORT TO GROUND
TRS SENSE CIRCUIT SHORT TO VOLTAGE
METAL DEBRIS IN OIL PAN
TRANSMISSION RANGE SENSOR
POWERTRAIN CONTROL MODULE
Always perform the 45RFE/545RFE Pre-Diagnostic Troubleshooting Procedure before proceeding. (Refer to
21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
Theory of Operation
The T1, T2, T3, T41, or T42 (C1 - C5) Sense circuits communicate the shift lever position to the Transmission
Control System. Each circuit is terminated at the transmission by a switch(TRS). Each switch can be either open
or closed, depending on the shift lever position. The PCM can decode this information and determine the shift lever
position.
Each shift lever position has it own unique combination of closed and open switches. This is called a PRNDL code.
There are 5 switches, therefore: there are many possible combinations of open and closed switches (codes). There
are 12 valid codes: two for neutral, one for each other gear position (5), and five temporary (transition zone) codes.
The remainder of the codes should never occur, these are called invalid codes.
Diagnostic Test
1.CHECK TO SEE IF P0706 DTC IS CURRENT
With the scan tool, perform the Shift Lever Position Test.
Select the test outcome from the following:
Test passes:
Go To 6
Test fails with Error Code:
Go To 2
Test fails without Error Code:
Perform the Gearshift Adjustment Procedure per the Service Information.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
2.CHECK THE TRANSMISSION SOLENOID/TRS ASSEMBLY
Turn the ignition off to the lock position.
Remove the Ignition Switch Feed fuse from the TIPM.
CAUTION: Removal of the Ignition Switch Feed fuse from the TIPM will prevent the vehicle from being
startedingear.
WARNING: The Ignition Switch Feed fuse must be removed from the TIPM. Failure to do so can result in
personal injury or death.
Install Transmission Simulator, Miller tool #8333.
Ignition on, engine not running.
With the scan tool, perform the Shift Lever Position Test.
When the scan tool instructs you to put the Gear Selector in a particular position, you must do so using the selector
switch on the Transmission Simulator.
The LED for the gear position in question must be illuminated on the Transmission Simulator prior to pressing
ENTERon the scan tool.
NOTE: When the scan tool requests the O/D off button be depressed, you must use the O/D OFF button in
the vehicle or you will fail the Shift Lever Position Test with an error code11 or OD-TOW/HALL STUCK
OPEN.
NOTE: If the Shift Lever Position test fails, make sure to note the identification of the TRS Sense circuit for
future reference.
Did the Shift Lever Position test pass?
Ye s>>
Remove the Oil Pan and Main Valve Body Assembly per the Service Information. Check for metal debris
on top of the Solenoid/TRS Assembly and the manual valve code plate. If debris is present, determine
the cause of the debris and repair the transmission as necessary. If no problems are found, replace the
Transmission Solenoid/TRS Assembly per the Service Information.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 3
3.TRS SENSE CIRCUIT OPEN
Turn the ignition off to the lock position.
Disconnect the Transmission Simulator, Miller tool #8333.
Disconnect the PCM harness connectors and install Miller tool #8815.
CAUTION: Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage
the PCM terminals resulting in poor terminal to pin connection. Install Miller tool #8815 to perform diagno-
sis.
Measure the resistance of the identified (T1, T2, T3, T41, or T42) TRS Sensecircuit, from the Transmission Sole-
noid/TRS Assembly harness connector to the appropriate terminal of Miller tool #8815.
Is the resistance above 5.0 ohms?
Ye s>>
Repair the identified (T1, T2, T3, T41, or T42) TRS Sense circuit for an open.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1.
No>>
Go To 4
4.TRS SENSE CIRCUIT SHORT TO GROUND
Measure the resistance between ground and the identified (T1, T2, T3, T41,or T42) TRS Sense circuit.
Is the resistance below 5.0 ohms?
Ye s>>
Repair the identified (T1, T2, T3, T41,orT42)TRSSensecircuitforashortto ground.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 5
P0731-GEAR RATIO ERROR IN 1ST
For a complete wiring diagramRefer to Section 8W
When Monitored:
Continuously with the ignition on, engine running, with the transmissionin gear.
Set Condition:
If the ratio of the Input RPM to the Output RPM does not match the current gearratio. This DTC can take up
to five minutes of problem identification before illuminating the MIL
Possible Causes
CUT UD PISTON SEAL
LOW FLUID LEVEL
CRACKED OR MIS-INSTALLED PRIMARY OIL FILTER OR SEAL
STUCK OR STICKING MAIN REGULATOR VALVE
FAILED OVERRUNNING CLUTCH
CUT UD ACCUMULATOR SEAL RING
BROKEN UD ACCUMULATOR PISTON
BROKEN REACTION SHAFT SUPPORT SEAL RING
LOW LINE PRESSURE
BROKEN / MISSING MAIN VALVE BODY BLEED ORIFICE
BROKEN / MISSING DRIBBLER ORIFICE ASSEMBLY IN REACTION SHAFT SUPPORT
POOR MACHINING ON PUMP VALVE BODY FACE
INPUT SPEED SENSOR AND RELATED WIRING
TRANSMISSION SOLENOID/TRS ASSEMBLY
POWERTRAIN CONTROL MODULE
Always perform the 45RFE/545RFE Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to
21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
Theory of Operation
The transmission system uses two speed sensors, one to measure input RPM and one to measure output RPM.
These inputs are essential for proper transmission operation. Therefore, the integrity of this data is verified through
the following checks:
1) Once in a particular gear, if the gear ratio varies from the correct gear ratio, the corresponding in-gear trouble
code is set (DTCs P0731–36).
2) An excessive change in input or output speeds indicating signal intermittent may result in the DTCs P0715 and/or
P0720 being set.
3) If the common speed sensor ground circuit is lost, both sensor inputs will read the pulses from the input speed
sensor when at a stop in neutral. Since the input speed sensor reads 60 teethfrom the input clutch hub and the
output speed sensor reads 30 teeth from the park gear, the result is an apparent speed ratio of 1:2 and may cause
the DTC P1794 to set.
Diagnostic Test
1.CHECKFORRELATEDDTCS
With the scan tool, check for other transmission DTCs.
If any of these DTCs are present, perform their respective tests first.
Are there any Transmission; solenoid, line pressure, speed sensor, and/or loss of prime DTC’s present?
Ye s>>
Refer to the Transmission category and perform the appropriate symptom. If any of these DTCs are
present, they may cause a Speed Ratio Error. Perform the test for P0944 firstifitispresent.
No>>
Go To 2
2.CHECK IF DTC P0731 IS CURRENT
With the scan tool, perform the 1st Gear Clutch Test. Follow the instructions on the scan tool.
Increase the throttle angle or TPS Degree to 30° for no more than a few seconds.
CAUTION: Do not overheat the transmission.
Did the Clutch Test pass, Input Speed remain at zero?
Ye s>>
Go To 3
No>>
Go To 4
3.CHECK FOR INTERMITTENT OPERATION
The conditions to set this DTC are not currently present.
With the scan tool, check the DTC EVENT DATA to help identify the conditionsin which the DTC was set.
If the DTC Event Data shows fault P0731 was set in Park, Reverse, or Neutral,replace the Powertrain Control
Module.
If the DTC Event Data shows fault P0731 set with input RPM = zero, check the input speed sensor and related
wiring.
If the DTC Event Data shows fault P0731 set with line pressure significantly below desired line pressure, check
for the cause of low line pressure (i.e., oil level, mis-installed or damaged primary filter or filter seal, sticking
main regulator valve in pump, etc.).
If the DTC Event Data shows fault P0731 set with the UD pressure switch open (but line pressure matches
Desired Line Pressure), air check the UD hydraulic clutch circuit for leakage per the Service Information. If the
UD hydraulic clutch circuit is OK, replace the solenoid/TRS assembly.
Check the gearshift linkage adjustment.
Intermittent Gear Ratio DTCs can be set by problems in the Input and Output Speed Sensor circuits and/or Speed
Sensor Ground circuit.
Remove the Ignition Switch Feed fuse from the TIPM.
CAUTION: Removal of the Ignition Switch Feed fuse from the TIPM will prevent the vehicle from being
startedingear.
WARNING: The Ignition Switch Feed fuse must be removed from the TIPM. Failure to do so can result in
personal injury or death.
Install the Transmission Simulator, Miller tool #8333.
Wiggle wiring and connectors while checking for intermittent operation with the Transmission Simulator.
Gear ratio DTCs can also be set under extreme temperature conditions.
Verify if the problem is only experienced under extreme hot or cold conditions.
Were there any problems found.
Ye s>>
Repair as necessary.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Te s t C o m p l e t e .