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5.7L
1. If fuel injectors are to be installed, (Refer to 14 -
FUEL SYSTEM/FUEL INJECTION/FUEL INJEC-
TOR - INSTALLATION).
2. Clean out fuel injector machined bores in intake
manifold.
3. Apply a small amount of engine oil to each fuel
injector O-ring. This will helpin fuel rail installation.
4. Position fuel rail/fuel injector assembly to machined
injector openings in intake manifold.
5. Guide each injector into intake manifold. Be careful
not to tear injector O-rings.
6. Pushrightside of fuel rail down until fuel injectors
have bottomed on shoulders. Pushleftfuel rail
down until injectors have bottomed on shoulders.
7. Install 4 fuel rail holddown clamps and 4 mounting
bolts (1) (Refer to 14 - FUEL SYSTEM/FUEL
DELIVERY - SPECIFICATIONS).
8. Connect electrical connector to throttle body.
9. Connect electrical connectors at all fuel injectors.
Push connector onto injector (1) and then push and
lock red colored slider (2). Verify connector is
locked to injector by lightly tugging on connector.
10. Connect fuel line latch clip and fuel line to fuel
rail. (Refer to 14 - FUEL SYSTEM/FUEL DELIV-
ERY/QUICK CONNECT FITTING - STANDARD
PROCEDURE).
11. Install air resonator to throttle body (2 bolts).
12. Install flexible air duct to air box.
13. Connect battery cable to battery.
14. Start engine and check for leaks.
8.3L - SRT-10
1. Install the fuel injectors to the fuel rail.
2. Install fuel rail under throttle body.
3. Apply a light coating of clean engine oiltotheO-ringonthenozzleendofeach injector.
4. Insert fuel injector nozzles into openings in intake manifold. Seat theinjectors in place. Tighten fuel rail bolts to
12 Nꞏm (105 in. lbs.).
5. Attach electrical connectors to fuel injectors.
Page 2273 of 5267
2. Disconnect electrical connector at top of fuel pump module. To disconnect electrical connector: Push upward on
red colored tab to unlock. Push on black colored tab while removing connector.
3. Disconnect necessary emission vent lines from leak pump and EVAP canister (4) and/or (5).
4. Disconnect fuel supply line (2) from fuel pump module (1).
5. Disconnect necessary emission vent lines from check valves (3) and/or (7) at top of tank.
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FILTER - INLET
REMOVAL
The fuel pump inlet filter (strainer) is located on the
bottom of the fuel pump module (1). The fuel pump
module is located inside of fuel tank.
1. Remove fuel tank. Refer to Fuel Tank Removal/In-
stallation.
2. Remove fuel pump module. Refer to Fuel Pump
Module Removal/Installation.
3. Remove filter by carefully prying 2 lock tabs (2) at
bottom of module with 2 screwdrivers. Filter is
snapped to module.
4. Clean bottom of pump module.
INSTALLATION
The fuel pump inlet filter (strainer) is located on the bottom of the fuel pump module. The fuel pump module is
located inside of fuel tank.
1. Snap new filter to bottom of module. Be sure o-ring is in correct position.
2. Install fuel pump module. Refer to Fuel Pump Module Removal/Installation.
3. Install fuel tank. Refer to Fuel Tank Removal/Installation.
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SENSOR-CRANKSHAFT POSITION
DESCRIPTION
3.7L V-6
The Crankshaft Position (CKP) (2) sensor is mounted
into the right rear side of the cylinder block. It is posi-
tioned and bolted into a machined hole.
4.7L V-8
The Crankshaft Position (CKP) (1) sensor is mounted
into the right rear side of the cylinder block. It is posi-
tioned and bolted into a machined hole.
Page 2287 of 5267
5.7L V-8
The Crankshaft Position (CKP) (4) sensor is mounted
into the right rear side of the cylinder block. It is posi-
tioned and bolted into a machined hole.
OPERATION
3.7L V-6
Engine speed and crankshaft position are provided
through the CKP (Crankshaft Position) sensor. The
sensor generates pulses that are the input sent to the
Powertrain Control Module (PCM). The PCM interprets
the sensor input to determine the crankshaft position.
The PCM then uses this position, along with other
inputs, to determine injector sequence and ignition
timing.
The sensor is a hall effect device combined with an
internal magnet. It is also sensitive to steel within a
certain distance from it.
A tonewheel (targetwheel) (1) is bolted to the engine
crankshaft. This tonewheel has sets of notches (2) at
its outer edge.
The notches cause a pulse to be generated when they
pass under the sensor. The pulses are the input to the
PCM.
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REMOVAL
3.7L V-6
The Crankshaft Position (CKP) sensor is mounted into
the right rear side of the cylinder block. It is positioned
and bolted into a machined hole.
1. Raise vehicle.
2. Disconnect sensor electrical connector.
3. Remove sensor mounting bolt (1).
4. Carefully twist sensor (2) from cylinder block.
5. Check condition of sensor O-ring (3).
4.7L V-8
The Crankshaft Position (CKP) sensor is located at
the right-rear side of the engine cylinder block. It is
positioned and bolted into a machined hole in the
engine block.
1. Raise vehicle.
2. Disconnect CKP electrical connector at sensor.
3. Remove CKP mounting bolt (2).
4. Carefully twist sensor (1) from cylinder block.
5. Remove sensor from vehicle.
6. Check condition of sensor O-ring.
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5.7L V-8
The Crankshaft Position (CKP) sensor (4) is located at
the right-rear side of the engine cylinder block. It is
positioned and bolted into a machined hole in the
engine block.
1. Raise vehicle.
2. Disconnect CKP electrical connector at sensor.
3. Remove CKP mounting bolt (3).
4. Carefully twist sensor (4) from cylinder block.
5. Remove sensor from vehicle.
6. Check condition of sensor O-ring.
8.3L - SRT-10
The sensor is located at the rear lower passenger side
of motor.
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1. Disconnect electrical connector from crankshaft
position sensor.
2. Remove sensor mounting bolt.
3. Pull sensor out. A light tap to top of sensor may
ease removal.
INSTALLATION
3.7L V-6
1. Clean out machined hole in engine block.
2. Apply a small amount of engine oil to sensor O-ring
(3).
3. Install sensor into engine block with a slight rocking
and twisting action.
CAUTION: Before tightening sensor mounting bolt,
be sure sensor is completely flush to cylinder
block. If sensor is not flush, damage to sensor
mounting tang may result.
4. Install mounting bolt and tighten to 28 Nꞏm (21 ft.
lbs.) torque.
5. Connect electrical connector to sensor.
6. Lower vehicle.