3.4C CLUTCH CIRCUIT LEAKS IN THE VALVE BODY
Turn the ignition off to the lock position.
Remove the transmission oil pan per the Service Information.
Remove the valve body per the Service Information.
Check condition of the 4C accumulator springs.
Look for possible leak paths into the 4C clutch hydraulics circuit within the valve body.
Were any problems found?
Ye s>>
Repair as necessary.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 4
4.AIR CHECK 4C CLUTCH CIRCUIT
Perform an air check on the 4C Clutch circuit per the Service Information.
Listen for proper 4C Clutch piston movement.
Were any problems found?
Ye s>>
Repair Internal transmission as necessary. Pay attention to the mechanical components related to the
4th clutch. A broken or weak return spring or a dislocated snap ring could cause this problem.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Replace the Transmission Solenoid/TRS Assembly per the service information. With the scan tool, per-
form Quick Learn.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
5.VERIFY PCM OPERATION
Perform eight learnable starts. A learnable start is defined as follows: Start engine. From a standstill, accelerate
lightly to 50 MPH, then brake lightly to a stop. Turn off engine.
With the scan tool, record Transmission CL VOL INDEX (CVI) for all clutches.
With the scan tool, perform a BATTERY DISCONNECT.
With the scan tool, read the CVI’s and compare them to the reading recorded before the BATTERY DISCONNECT.
Are any of the CVI’s less than 5 or are they different than before the batterydisconnect?
Ye s>>
Using the schematics as a guide, check the Powertrain Control Module (PCM)terminals for corrosion,
damage, or terminal push out. Pay particular attention to all power and ground circuits. If no problems
are found, replace the PCM per the Service Information. With the scan tool,perform QUICK LEARN.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Te s t C o m p l e t e .
When Monitored:
Initially at power-up, then every 10 seconds thereafter. The solenoid circuits will also be tested immediately
after a gear ratio or pressure switch error is detected.
Set Condition:
After three consecutive solenoid continuity test failures, or one failure if test is run in response to a gear ratio
or pressure switch error.Note: This DTC is strictly an electrical fault and does not apply to any internal
transmission failures.
Possible Causes
RELATED TCM POWER INPUT DTCS PRESENT
(T118) MS SOLENOID CONTROL CIRCUIT SHORT TO OTHER CIRCUITS
(T118) MS SOLENOID CONTROL CIRCUIT OPEN
(T118) MS SOLENOID CONTROL CIRCUIT SHORT TO GROUND
TRANSMISSION SOLENOID/TRS ASSEMBLY
POWERTRAIN CONTROL MODULE
Always perform the 45RFE/545RFE Pre-Diagnostic Troubleshooting Procedure before proceeding. (Refer to
21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
Theory of Operation
The Transmission Control System uses six electronically controlled solenoids that allow hydraulic fluid to be applied
to various friction elements (clutches), which enables the gear requested. The continuity of each solenoid circuit is
periodically tested. Each inactive solenoid is turned on for a few milliseconds, then off. Each active solenoid is
turned off for a few milliseconds, then on. This pulsing of voltage to the solenoid causes an inductive spike which
can be sensed by the Transmission Control System. If an inductive spike is not sensed by the Transmission Control
System during the continuity check, it is tested again. If the test fails three consecutive times, the appropriate Diag-
nostic Trouble Code (DTC) is set. If the solenoid test is run in response to agear ratio or pressure switch error, one
failure will result in setting the appropriate DTC.Note: This DTC is strictly an electrical fault and does not apply
to any internal transmission failures.
Diagnostic Test
1.RELATED TCM POWER INPUT DTCS PRESENT
With the scan tool, check for other transmission DTCs.
Are there any TCM Power Input DTCs present?
Ye s>>
Refer to the Transmission category and perform the appropriate symptom.
No>>
Go To 2
2.TRANSMISSION SOLENOID/TRS ASSEMBLY
Turn the ignition off to the lock position.
Remove the Ignition Switch Feed fuse from the TIPM.
CAUTION: Removal of the Ignition Switch Feed fuse from the TIPM will prevent the vehicle from being
startedingear.
WARNING: The Ignition Switch Feed fuse must be removed from the TIPM. Failure to do so can result in
personal injury or death.
Install Transmission Simulator, Miller tool #8333.
Ignition on, engine not running.
With the scan tool, actuate the MS Solenoid.
When Monitored:
Every 7 msec. Conditions: 1) Engine speed greater than 500 RPM. 2) Battery voltage greater than 10v but
less than 16v.
Set Condition:
CAN C bus messages not received for 10 seconds.
Theory of Operation
Some NGC controllers communicate with other controllers over the CAN C bus. The transmission controller contin-
uously monitors the bus activity and receives the messages it needs. The CAN C bus is also used to communicate
transmission MIL status to the Engine Controller, therefor if the Engine Controller is unable to communicate with the
Transmission Controller, the Engine Controller will light the MIL.
Diagnose the U0002 CAN C BUS OFF PERFORMANCE as the U0001 CAN C BUS CIRCUIT test in 8-ELEC-
TRICAL/ELECTRONIC CONTROL MODULES - DIAGNOSIS AND TESTING for diagnostic procedures and for
further possible causes.
When Monitored:
Every 7 msec. with the ignition on.
Set Condition:
ECM/PCM CAN bus message not received by the Transmission Control System for the period of 10 seconds.
Theory of Operation
Communication over the CAN bus is continuously monitored between the Engine Control System and the Trans-
mission Control System. Due to the integration of both systems into one module, (Powertrain Control Module) the
bus communication between the systems is internally transmitted over theduel port ram.
Refer to 8 - ELECTRICAL/ELECTRONIC CONTROL MODULES - DIAGNOSIS AND TESTING for diagnostic
procedures and for further possible causes.
When Monitored:
Every 7 msec. Conditions: 1) Engine speed greater than 500 RPM. 2) Battery voltage greater than 10v but
less than 16v.
Set Condition:
CAN C bus messages not received for 10 seconds.
Theory of Operation
Some NGC controllers communicate with other controllers over the CAN C bus. The transmission controller contin-
uously monitors the bus activity and receives the messages it needs. The CAN C bus is also used to communicate
transmission MIL status to the Engine Controller, therefor if the Engine Controller is unable to communicate with the
Transmission Controller, the Engine Controller will light the MIL.
Refer to 8-ELECTRICAL/ELECTRONIC CONTROL MODULES - DIAGNOSIS AND TESTING for diagnostic pro-
cedures and for further possible causes.
When Monitored:
Every 7 msec. Conditions: 1) Engine speed greater than 500 RPM. 2) Battery voltage greater than 10v but
less than 16v.
Set Condition:
CAN C bus messages not received for 10 seconds.
Theory of Operation
Some NGC controllers communicate with other controllers over the CAN C bus. The transmission controller contin-
uously monitors the bus activity and receives the messages it needs. The CAN C bus is also used to communicate
transmission MIL status to the Engine Controller, therefor if the Engine Controller is unable to communicate with the
Transmission Controller, the Engine Controller will light the MIL.
Refer to 8-ELECTRICAL/ELECTRONIC CONTROL MODULES - DIAGNOSIS AND TESTING for diagnostic pro-
cedures and for further possible causes.
STANDARD PROCEDURE
45RFE/545RFE PRE-DIAGNOSTIC TROUBLESHOOTING PROCEDURE
For a complete wiring diagramRefer to Section 8W.
1.
Perform the following before attempting any diagnostic procedures:
Check the transmission fluid level. Ifthe fluid level is low, locate and repair any leaks and fill the transmission
to the proper level. Refer to the appropriate Service Information for procedures. Many transmission symptoms
can be caused by a low fluid level.
Check the battery. To avoid false diagnosis, testing should only be performed with the battery fully charged.
With the scan tool, read Engine (PCM) DTCs. If DTCs are present, refer to theDriveability Category and per-
form to the appropriate diagnostic procedure(s) before proceeding.
With the scan tool, read Transmission (TCM) DTCs. Record all Stored, Active, and Pending DTC information.
Diagnose any Pending DTC as a matured DTC.
With the scan tool, read DTC EVENT DATA.Use this data to identify the conditions in which the DTC was set.
Performing a Battery Disconnect will clear all DTC EVENT DATA and reset alllearned Transmission values to
the default values, which may temporarily result in erratic shift schedules.
With the scan tool, perform the Shift Lever Position Test. If the test does not pass, refer to the diagnostic
procedure for P0706 Transmission Range Sensor Rationality.
For Gear Ratio Error DTCs, use the scan tool to view CVI Monitor data. Read and record the Clutch Volume
Index information.
Use the wiring diagram as a guide. Inspect the wiring and connectors related to this circuit. Repair as neces-
sary.
Refer to the When Monitored and Set Conditions for this DTC. DTCs can set at ignition on, at start up, after
driving under specific conditions and after diagnostic monitors have beenrun.
Refer to applicable Technical Service Bulletins (TSBs) for controller software update information. Some condi-
tions can be corrected by upgrading the Engine (PCM) or Transmission (TCM)controller software.
Refer to any Service Information Tune Ups or Technical Service Bulletins that apply.
Were there any repairs made that fixed the vehicle?
Ye s>>
Testing complete.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Refer to the Transmission category and perform the appropriate diagnostic procedure(s).
45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1
For a complete wiring diagramRefer to Section 8W.
1.
Perform the following after completion of a diagnostic repair:
After completion of the Transmission Verification Test, the Powertrain Verification Test must be per-
formed.
Connect the scan tool to the Data Link Connector (DLC).
Reconnect any disconnected components.
If the PCM has been replaced or updated (flashed), or the transmission has been repaired or replaced, using
the scan tool, perform a Quick Learn Procedure.
With the scan tool, erase all Transmission and Engine DTC’s.
With the scan tool, perform a BATTERY DISCONNECT, this will clear the DTC EVENT DATA
With the scan tool, display Transmission Temperature. Start and run the engine until the Transmission Tem-
perature is HOT.
Check the Transmission fluid level and adjust if necessary. Refer to the Service Information for the Fluid Fill
procedure. (Refer to 21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE/FLUID - STANDARD
PROCEDURE)
Road test the vehicle.
Perform the following shifts from a standing start with a constant throttle opening of 20 to 25 degrees to the
speeds of 97 Kmh (60 mph); make fifteen to twenty 1 to 2, 2 to 3, 3 to 4 upshifts andfor545RFE,4to5.
Perform the following shifts with speeds below 40 Kmh (25 mph); make five toeight wide open throttle kick-
downs to 1st gear. Allow at least 5 seconds each in 2nd and 3rd gear between each kickdown.
Check for DTCs during and after the road test.
If after performing the road test, if any shift concerns are noted, performthe drive learn procedure for those
affected shifts. (Refer to 8 - ELECTRICAL/ELECTRONIC CONTROL MODULES/TRANSMISSION CONTROL
MODULE - STANDARD PROCEDURE)
Use the EATX OBDII task manager to run Good Trip time in each gear, this will confirm the repair and
to ensure that the DTC does not re-mature.
Were there any Diagnostic Trouble Codes (DTCs) set during the road test?
Ye s>>
Refer to the Transmission category and perform the appropriate symptom. (Refer to 21 - TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - DIAGNOSIS AND TESTING)
No>>
Repair is complete.