2006 DODGE RAM SRT-10 engine

CAUTION: It is essential that correct length bolts
be used to attach the converter to the driveplate.
Bolts that are too long will damage the clutch sur-
face inside the converter.
25. Install torque converter-to-driveplate bolts. Tighten
boltsto31Nꞏm(270in.lbs.).
26. Install starter motor and cooler line bracket.
27. Connect cooler lines to transmission.
28. Install transmission fill tube.
29. Install exhaust components, if necessary.
30. Install the structural dust cover (2) (Refer to 9 -
ENGINE/ENGINE BLOCK/STRUCTURAL COVER
- INSTALLATION) onto the transmission and the
engine.
31. Align and connect propeller shaft(s).
32. Adjust gearshift cable if necessary.
33. Install any skid plates removed previously. (Refer
to 13 - FRAMES & BUMPERS/FRAME/TRANS-
FER CASE SKID PLATE - INSTALLATION)
34. Lower vehicle.
35. Fill transmission with Mopar
ATF +4, Automatic Transmission Fluid.

ADJUSTMENT PROCEDURE
1. Remove the steering column trim as necessary for
access to the brake transmission shift interlock.
2. Shift the transmission into the PARK position.
3. Pull upward on both the BTSI lock tab (4) and the
gearshift cable lock tab (3).
4. Verify that the shift lever is in the PARK position.
5. Verify positive engagement of the transmission
park lock by attempting to rotate the propeller
shaft. The shaft will not rotate when the park lock is
engaged.
6. Turn ignition switch to LOCK position.Be sure
ignition key cylinder is in the LOCK position.
Cable will not adjust correctly in any other
position.
7. Ensure that the cable is free to self-adjust by push-
ing cable rearward and releasing.
8. Push the gearshift cable lock tab (3) down until it snaps in place.
9. Locate the BTSI alignment hole in the bottom of the BTSI mechanism betweentheBTSIlocktabandtheBTSI
connector.
10. Move the BTSI assembly up or down on the gearshift cable until an appropriate size drill bit can be inserted into
the alignment hole and through the assembly.
11. Push the BTSI lock tab (4) down until it snaps into place and remove the drill bit.
12. Install any steering column trim previously removed.
BTSI FUNCTION CHECK
1. Verify removal of ignition key allowed in PARK position only.
2. When the shift lever is in PARK, the ignition key cylinder should rotate freely from off to lock. When the shifter
is in any other position, the ignition key should not rotate from off to lock.
3. Shifting out of PARK should be possible when the ignition key cylinder isin the off position.
4. Shifting out of PARK should not be possible while applying normal force,and ignition key cylinder is in the run
or start positions, unless the foot brake pedal is depressed approximately1/2inch(12mm).
5. Shifting out of PARK should not be possible when the ignition key cylinder is in the accessory or lock position.
6. Shifting between any gear and NEUTRAL, or PARK, may be done without depressing foot brake with ignition
switch in run or start positions.
7. Engine starts must be possible with shifter lever in PARK or NEUTRAL positions only. Engine starts must not be
possible in any position other than PARK or NEUTRAL.
8. With shifter lever in the:
PARK position - Apply upward force on the shift arm and remove pressure. Enginestartsmustbepossible.
PARK position - Apply downward force on the shift arm and remove pressure. Engine starts must be possible.
NEUTRAL position - Normal position. Engine starts must be possible.
NEUTRAL position - Engine running and brakes applied, apply upward force on the shift arm. Transmission
shall not be able to shift from neutral to reverse.

FLUID AND FILTER
DIAGNOSIS AND TESTING
EFFECTS OF INCORRECT FLUID LEVEL
Alowfluidlevelallowsthepumptotakeinairalongwiththefluid.Airinthe fluid will cause fluid pressures to be
low and develop slower than normal. If the transmission is overfilled, thegears churn the fluid into foam. This aer-
ates the fluid and causing the same conditions occurring with a low level. In either case, air bubbles cause fluid
overheating, oxidation, and varnish buildup which interferes with valveand clutch operation. Foaming also causes
fluid expansion which can result in fluid overflow from the transmission vent or fill tube. Fluid overflow can easily be
mistaken for a leak if inspection is not careful.
CAUSES OF BURNT FLUID
Burnt, discolored fluid is a result of overheating which has three primarycauses.
1. Internal clutch slippage, usually caused by low line pressure, inadequate clutch apply pressure, or clutch seal
failure.
2. A result of restricted fluid flow through the main and/or auxiliary cooler. This condition is usually the result of a
faulty or improperly installed drainback valve, a damaged oil cooler, or severe restrictions in the coolers and lines
caused by debris or kinked lines.
3. Heavy duty operation with a vehicle not properly equipped for this type of operation. Trailer towing or similar high
load operation will overheat the transmission fluid if the vehicle is improperly equipped. Such vehicles should
have an auxiliary transmission fluid cooler, a heavy duty cooling system,and the engine/axle ratio combination
needed to handle heavy loads.
FLUID CONTAMINATION
Transmission fluid contamination is generally a result of:
adding incorrect fluid
failure to clean dipstick and fill tube when checking level
engine coolant entering the fluid
internal failure that generates debris
overheat that generates sludge (fluid breakdown)
failure to replace contaminated converter after repair
The use of non-recommended fluids can result in transmission failure. Theusual results are erratic shifts, slippage,
abnormal wear and eventual failure due to fluid breakdown and sludge formation. Avoid this condition by using rec-
ommended fluids only.
The dipstick cap and fill tube should be wiped clean before checking fluid level. Dirt, grease and other foreign mate-
rial on the cap and tube could fall into the tube if not removed beforehand. Take the time to wipe the cap and tube
clean before withdrawing the dipstick.
Engine coolant in the transmission fluid is generally caused by a cooler malfunction. The only remedy is to replace
the radiator as the cooler in the radiator is not a serviceable part. If coolant has circulated through the transmission,
an overhaul is necessary.
The torque converter should also be replaced whenever a failure generatessludge and debris. This is necessary
because normal converter flushing procedures will not remove all contaminants.
STANDARD PROCEDURE
FLUID LEVEL CHECK
Low fluid level can cause a variety of conditions because it allows the pumpto take in air along with the fluid. As
in any hydraulic system, air bubbles make the fluid spongy, therefore, pressures will be low and build up slowly.
Improper filling can also raise the fluid level too high. When the transmssion has too much fluid, the geartrain
churns up foam and cause the same conditions which occur with a low fluid level.

In either case, air bubbles can cause overheating and/or fluid oxidation,and varnishing. This can interfere with nor-
mal valve, clutch, and accumulator operation. Foaming can also result in fluid escaping from the transmission vent
where it may be mistaken for a leak.
After the fluid has been checked, seat the dipstick fully to seal out water and dirt.
The transmission has a dipstick to check oil level. It is located on the right side of the engine. Be sure to wipe all
dirt from dipstick handle before removing.
The torque converter fills in both the P(PARK) and N (NEUTRAL) positions. Place the selector lever in P (PARK)
to be sure that the fluid level check is accurate.The engine should be running at idle speed for at least one
minute, with the vehicle on level ground.At normal operating temperature (approximately 82° C. or 180° F), the
fluid level is correct if it is in the HOT region (cross-hatched area) on theoil level indicator. The fluid level will be
approximately at the upper COLD hole of the dipstick at 21° C (70° F) fluid temperature.
NOTE: Engine and Transmission should be at normal operating temperature before performing this proce-
dure.
1. Start engine and apply parking brake.
2. Shift the transmission into DRIVE for approximately 2 seconds.
3. Shift the transmission into REVERSE for approximately 2 seconds.
4. Shift the transmission into PARK.
5. Hook up scan tool andselect transmission.
6. Select sensors.
7. Read the transmission temperature value.
8. Compare the fluid temperature value with the chart.
9. Adjust transmission fluid level shown on the dipstick according to the Transmission Fluid Temperature Chart.
NOTE: After adding any fluid to the transmission, wait a minimum of 2 minutes for the oil to fully drain from
the fill tube into the transmission before rechecking the fluid level.
10. Check transmission for leaks.

CABLE-GEARSHIFT
DIAGNOSIS AND TESTING - GEARSHIFT CABLE
1. Engine starts must be possible with shift lever in PARK or NEUTRAL positions only. Engine starts must not be
possible in any other gear position.
2. With the shift lever in the:
a. PARK position - Apply upward force on the shift arm and remove pressure. Engine starts must be possible.
b. PARK position - Apply downward force on the shift arm and remove pressure. Engine starts must be pos-
sible.
c. NEUTRAL position - Normal position. Engine starts must be possible.
d. NEUTRAL position - Engine running and brakes applied, apply upward forceontheshiftarm.Transmission
shall not be able to shift from neutral to reverse.
REMOVAL
1. Shift transmission into PARK.
2. Raise vehicle.
3. Disengage cable (1) eyelet at transmission manual
shift lever (3) and pull cable adjuster out of mount-
ing bracket.
4. Lower the vehicle.
5. Remove the dash panel insulation pad as neces-
sary to access the gearshift cable grommet (2).
6. Remove grommet (2) from the dash panel.

ADJUSTMENTS - GEARSHIFT CABLE
Check adjustment by starting the engine in PARK and NEUTRAL. Adjustment isCORRECT if the engine starts only
in these positions. Adjustment is INCORRECT if the engine starts in one butnot both positions. If the engine starts
in any position other than PARK or NEUTRAL, or if the engine will not start atall, the transmission range sensor
may be faulty.
Gearshift Adjustment Procedure
1. Shift transmission into PARK.
2. Release cable adjuster lock tab (3) (underneath the
steering column) to unlock cable.
3. Raise vehicle.
4. Disengage the cable eyelet from the transmission
manual shift lever.
5. Verify transmission shift lever is in PARK detent by
moving lever fully rearward. Last rearward detent is
PARK position.
6. Verify positive engagement of transmission park
lock by attempting to rotate propeller shaft. Shaft
will not rotate when park lock is engaged.
7. Snap the cable eyelet onto the transmission man-
ual shift lever.
8. Lower vehicle.
9. Lock shift cable by pressing cable adjuster lock tab (3) downward until it snaps into place.
10. Check engine starting. Engine should start only in PARK and NEUTRAL.

SENSOR-INPUT SPEED
DESCRIPTION
The Input and Output Speed Sensors are two-wire magnetic pickup devices that generate AC signals as rotation
occurs. They are mounted in the left side of the transmission case and are considered primary inputs to the Trans-
mission Control Module (TCM).
OPERATION
The Input Speed Sensor provides information on how fast the input shaft is rotating. As the teeth of the input clutch
hub pass by the sensor coil, an AC voltage is generated and sent to the TCM. The TCM interprets this information
as input shaft rpm.
The Output Speed Sensor generates an AC signal in a similar fashion, thoughitscoilisexcitedbyrotationofthe
rear planetary carrier lugs. The TCM interprets this information as outputshaftrpm.
The TCM compares the input and output speed signals to determine the following:
Transmission gear ratio
Speed ratio error detection
CVI calculation
The TCM also compares the input speed signal and the engine speed signal to determine the following:
Torque converter clutch slippage
Torque converter element speed ratio
REMOVAL
1. Raise vehicle.
2. Place a suitable fluid catch pan under the transmis-
sion.
3. Remove the wiring connector from the input speed
sensor (3).
4. Remove the bolt holding the input speed sensor to
the transmission case.
5. Remove the input speed sensor (3) from the trans-
mission case.

SENSOR-LINE PRESSURE
DESCRIPTION
The TCM utilizes a closed-loop system to control transmission line pressure. The system contains a variable force
style solenoid, the Pressure Control Solenoid, mounted on the side of the solenoid and pressure switch assembly.
The solenoid is duty cycle controlled by the TCM to vent the unnecessary line pressure supplied by the oil pump
back to the sump. The system also contains a variable pressure style sensor, the Line Pressure Sensor, which is a
direct input to the TCM. The line pressure solenoid monitors the transmission line pressure and completes the feed-
back loop to the TCM. The TCM uses this information to adjust its control of the pressure control solenoid to
achieve the desired line pressure.
OPERATION
The TCM calculates the desired line pressure based upon inputs from the transmission and engine. The TCM cal-
culates the torque input to the transmission and uses that information as the primary input to the calculation. The
line pressure is set to a predetermined value during shifts and when the transmission is in the PARK and NEUTRAL
positions. This is done to ensure consistent shift quality. During all other operation, the actual line pressure is com-
pared to the desired line pressure and adjustments are made to the pressurecontrol solenoid duty cycle.
REMOVAL
1. Raise vehicle.
2. Place a suitable fluid catch pan under the transmis-
sion.
3. Remove the wiring connector from the line pres-
sure sensor (2).
4. Remove the bolt holding the line pressure sensor
(2) to the transmission case.
5. Remove the line pressure sensor (2) from the
transmission case.