2001 TOYOTA AVALON torque

BO41F-01
H04751
H12102
H12103
H12104Clip BO-26
- BODYOUTSIDE REAR VIEW MIRROR
1811 Author
: Date
:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE INSIDE HANDLE BEZEL
(a) Using a screwdriver, remove the cover.
HINT:
Tape the screwdriver tip before use.
(b) Remove the screw.
(c) Using a screwdriver, remove the inside handle bezel as
shown in the illustration.
HINT:
Tape the screwdriver tip before use.
2. REMOVE COURTESY LIGHT
3. REMOVE UPPER ARMREST BASE PANEL WITH
POWER WINDOW SWITCH
(a) Using a screwdriver, remove the upper armrest base pan-
el with power window switch.
HINT:
Tape the screwdriver tip before use.
(b) Disconnect the connector.
4. REMOVE DOOR TRIM
(a) Using a screwdriver, remove the 2 caps.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 6 screws and clip.
(c) Pull the trim upward to remove it.
5. REMOVE LOWER FRAME BRACKET GARNISH
Using a screwdriver, remove the lower frame bracket as shown
in the illustration.
HINT:
Tape the screwdriver tip before use.
6. REMOVE OUTSIDE REAR VIEW MIRROR
(a) Disconnect the connector.
(b) Remove the 3 nuts and outside rear view mirror.
Torque: 7.8 N´m (80 kgf´cm, 69 ft´lbf)

BO41E-01
H17368
Outside Rear View Mirror
7.8 (80, 69 in.´lbf)
MirrorWire Retainer
Lower Frame
Bracket Garnish
Gasket
Door Trim Upper Armrest Base
Panel with Power
Window SwitchInside Handle Bezel
Courtesy Light
N´m (kgf´cm, ft´lbf) : Specified torqueTAIWAN:
Mirror
7.8 (80, 69 in.´lbf)
Outside Rear
View Mirror
- BODYOUTSIDE REAR VIEW MIRROR
BO-25
1810 Author
: Date
:
2001 AVALON (RM808U)
OUTSIDE REAR VIEW MIRROR
COMPONENTS

BO41F-01
H04751
H12102
H12103
H12104Clip BO-26
- BODYOUTSIDE REAR VIEW MIRROR
1811 Author
: Date
:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE INSIDE HANDLE BEZEL
(a) Using a screwdriver, remove the cover.
HINT:
Tape the screwdriver tip before use.
(b) Remove the screw.
(c) Using a screwdriver, remove the inside handle bezel as
shown in the illustration.
HINT:
Tape the screwdriver tip before use.
2. REMOVE COURTESY LIGHT
3. REMOVE UPPER ARMREST BASE PANEL WITH
POWER WINDOW SWITCH
(a) Using a screwdriver, remove the upper armrest base pan-
el with power window switch.
HINT:
Tape the screwdriver tip before use.
(b) Disconnect the connector.
4. REMOVE DOOR TRIM
(a) Using a screwdriver, remove the 2 caps.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 6 screws and clip.
(c) Pull the trim upward to remove it.
5. REMOVE LOWER FRAME BRACKET GARNISH
Using a screwdriver, remove the lower frame bracket as shown
in the illustration.
HINT:
Tape the screwdriver tip before use.
6. REMOVE OUTSIDE REAR VIEW MIRROR
(a) Disconnect the connector.
(b) Remove the 3 nuts and outside rear view mirror.
Torque: 7.8 N´m (80 kgf´cm, 69 ft´lbf)

BO0XK-03
H12100: Specified torqueN´m (kgf´cm, ft´lbf)
LH Inner Luggage Compartment
Trim Cover
RH Inner Luggage Compartment
Trim Cover
Side Tray
Luggage Compartment
Floor Mat
No. 1 Luggage Compartment
Trim Hook
Quarter Vent
LH Floor Finish Side Plate
RH FLoor Finish
Side Plate
Rear Floor Finish Plate
Rear Bumper Arm Mounting Bracket
33 (340, 25)
33 (340, 25)
Center Bar Reinforcement
33 (340, 25)
Rear Bumper Reinforcement
33 (340, 25)
Rear Bumper Energy Absorber
5.4 (55, 48 in.´lbf)
5.4 (55, 48 in.´lbf)
Rear Bumper Cover
5.4 (55, 48 in.´lbf)
- BODYREAR BUMPER
BO-5
1790 Author
: Date
:
2001 AVALON (RM808U)
REAR BUMPER
COMPONENTS

BO2OU-01
N12124
N12125
BO-22
- BODYREAR DOOR
1807 Author
: Date
:
2001 AVALON (RM808U)
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/REARWARD AND VER-
TICAL DIRECTIONS
(a) Remove the front door scuff plate.
(b) Remove the center pillar lower garnish.
(c) Remove the front seat belt floor anchor.
(d) Remove the front seat belt retractor.
(See page BO-128)
(e) Remove the side airbag sensor assembly.
(See page RS-78)
(f) Loosen the body side hinge nuts to adjust.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
(g) Reinstall the side airbag sensor assembly.
(See page RS-81)
Torque:
(h) Reinstall the front seat belt retractor.
(See page BO-137)
Torque:
Upper bolt: 7.5 N´m (76 kgf´cm, 66 in.´lbf)
Lower bolt: 41 N´m (420 kgf´cm, 30 ft´lbf)
(i) Reinstall the front seat belt floor anchor.
Torque: 41 N´m (420 kgf´cm, 30 ft´lbf)
(j) Reinstall the center pillar lower garnish and front door
scuff plate.
2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL
DIRECTIONS
Loosen the door side hinge bolts to adjust.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)

BO2556
- BODYREAR DOOR
BO-23
1808 Author
: Date
:
2001 AVALON (RM808U)
3. ADJUST DOOR LOCK STRIKER
(a) Check that the door fit and door lock linkages are adjusted
correctly.
(b) Loosen the striker mounting screws to adjust.
Torque: 23 N´m (230 kgf´cm, 17 ft´lbf)
(c) Using a plastic hammer, tap the striker to adjust it.

BO2OS-01
H12120
Door Lock Striker
Rear Guide Bracket
Garnish
23 (230, 17)
Rear Door
Window Guide
Rear Door Weatherstrip
Rear Door Glass Run
Rear Door Glass
Outside Handle
5.4 (55, 48 in.´lbf)
5.4 (55, 48 in.´lbf)


Door Lock
Door Lock ProtectorRear Door Outside
Lower Moulding
Door Speaker Board
25 (260, 19)
25 (260, 19)25 (260, 19)
7.8 (80, 69 in.´lbf)
Door Check
25 (260, 19)
Door Hinge
Inside Handle
Inside Handle Bezel
Service Hole Cover
Rear Door Belt Moulding
Cover
Upper Armrest Base Panel
Power Window
Switch
Rear Door ArmrestRear Door
Inner Weatherstrip
Door Trimx13
x7
Window Regulator
Guide Assembly
Window Regulator Motor
5.4 (55, 48 in.´lbf)
Rear Door Trim Pocket
: Specified torqueN´m (kgf´cm, ft´lbf)

Precoated Part
5.4 (55, 48 in.´lbf)
4.9 (50, 43 in.´lbf)
Guide Piece Plate
BO-16
- BODYREAR DOOR
1801 Author
: Date
:
2001 AVALON (RM808U)
REAR DOOR
COMPONENTS

H12163
x13
x7
H06127
H12115
H12116
Protective Tape BO-18
- BODYREAR DOOR
1803 Author
: Date
:
2001 AVALON (RM808U)
(c) Using a screwdriver, remove the rear door inner weather-
strip.
(d) Remove the 13 screws and rear door armrest.
(e) Remove the 7 screws and rear door trim pocket.
5. REMOVE INSIDE HANDLE
(a) Remove the screw.
(b) Slide the inside handle backward to remove it.
(c) Disconnect the 2 cables from the inside handle as shown
in the illustration.
6. REMOVE DOOR SPEAKER BOARD
7. REMOVE SERVICE HOLE COVER
(a) Disconnect the 2 control cables from the link clamp.
(b) Using a clip remover, remove the grommets and link
clamp.
(c) Remove the service hole cover.
NOTICE:
Do not tear the cover.
HINT:
At the time of reassembly, please refer to the following item.
Bring out the 2 control cables and wire harness through the ser-
vice hole cover.
8. REMOVE REAR DOOR WEATHERSTRIP
(a) Remove the screw from the door check.
(b) Using a clip remover, remove the rear door weatherstrip.
(c) Reinstall the screw to the door check.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
9. REMOVE REAR DOOR BELT MOULDING
(a) Apply protective tape to the outer surface as shown in the
illustration, to keep the surface from being scratched.
(b) Using a moulding remover, remove the rear door belt
moulding.