27 Noise NOISE PRODUCED BY VIBRATION OR SHOCK WHILE DRIVING
No
Ye s Is speaker properly installed?
Noise is produced from static eletricity accumulating in the vehicle body. With vehicles stationary lightly tap each system.
Is noise produced?Install properly.
Each system faulty. Is speaker properly installed?
No
No Ye s
Ye s
28 Noise NOISE PRODUCED WHEN ENGINE STARTS
NoYe s Whistling noise which becomes high-pitched when
accelerator strongly depressed, disappears shortly
after engine stops.Generator noise.
A/C noise.
Fuel gauge noise.
Horn noise.
Ignition noise.
Turn signal noise.
Washer noise.
Engine coolant temp. gauge noise.
Wiper noise. Whining noise occurs when A/C is operating.
Scratching noise occurs during sudden acceleration, driving on rough
roads or when ignition switch is turned ON.
Clicking sound is heard when horn button is pressed, then
released. Whirring/grating sound is heard when pushed
continuously.
Murmuring sound stops when engine stops.
Tick-tack noise occurs in co-ordination with blinking
offlasher.
Noise occurs during window washer operation.
Scratching noise occurs while engine is running,
and continues a while even after engine stops.
Scraping noise in line with wiper beat.
Other type of noiseYe s
Ye s
Ye s
Ye s
Ye s
Ye s
Ye s
Ye s No
No
No
No
No
No
No
No
- BODY ELECTRICALAUDIO SYSTEM
BE-159
1763 Author: Date:
2001 AVALON (RM808U)
A11668
Engine Room J/B
EFI No.1
2G
2B 2A
2F2
5
1 3
2B-W
4L-O
4 2
EFI No.2 EFI Relay
From BatteryB
Mass Air
Flow Meter3
2 1
EDW-B
R-BECM
E2GVG
E2 R10
19
E5E5
From
Terminal
MREL of
ECM
DI-24
- DIAGNOSTICSENGINE
180 Author: Date:
2001 AVALON (RM808U)
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records
the engine conditions when the malfunction is detected. When troubleshooting, it is useful for determining
whether the vehicle was running or stopped, the engine was warmed up or not, the air-fuel ratio was lean
or rich, etc. at the time of the malfunction.
1 Connect OBD II scan tool or TOYOTA hand-held tester, and read value of mass
air flow rate.
PREPARATION:
(a) Connect the OBD II scan tool or TOYOTA hand-held tester to the DLC3.
(b) Turn the ignition switch ON and push the OBD II scan tool or TOYOTA hand-held tester main switch
ON.
(c) Start the engine.
CHECK:
Read the mass air flow rate on the OBD II scan tool or TOYOTA hand-held tester.
RESULT:
Type IType II
Mass Air Flow Rate (gm/sec.)0.0271.0 or more
Type I Go to step 2.
Type II Go to step 5.
A00304
Knock SensorECM
EB1
Male
ConnectorFemale
Connector 1
111
22KNKR
KNKL
EB1
E4
E427
28
FI7050
S06024
S06025
FI6510FI6607A00113
KNK Signal Waveform
0.5 V
/Division
5 msec./Division
100 msec./Division 0V
200 mV
/Division
0V
- DIAGNOSTICSENGINE
DI-65
221 Author: Date:
2001 AVALON (RM808U)
Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame
records the engine conditions when the malfunction is detected. When troubleshooting, it is useful for
determining whether the vehicle was running or stopped, the engine was warmed up or not, the air-fuel
ratio was lean or rich, etc. at the time of the malfunction.
1 Connect OBD II scan tool or TOYOTA hand-held tester, and check knock sensor
circuit.
PREPARATION:
(a) Connect the OBD II scan tool or TOYOTA hand-held tes-
ter to the DLC3.
(b) Disconnect the wire from wire connector EB1.
(c) Connect the terminals of the disconnected EB1 male con-
nector and EB1 female as follows.
Male connector eFemale connector
Terminal 1 e Terminal 2
Terminal 2 e Terminal 1
(d) Turn the ignition switch ON and push the OBD II scan tool
or TOYOTA hand-held tester main switch ON.
(e) After the engine is warmed up, perform quick racing to
4,000 rpm 3 times.
CHECK:
Check the DTC.
RESULT:
Type IDTC same as when vehicle brought in
P0325 " P0325 or P0330 " P0330
Type IIDTC different to when vehicle brought in
P0325 " P0330 or P0330 " P0325
Reference: INSPECTION USING OSCILLOSCOPE
With the engine racing (4,000 rpm), check the waveform
between terminals KNKR, KNKL of the ECM connector
and body ground.
HINT:
The correct waveform is as shown.
Spread the time on the horizontal axis, and confirm that
period of the wave is 141 msec. (Normal mode vibration
frequency of knock sensor: 7.1 kHz)
HINT:
If normal mode vibration frequency is not 7.1 kHz, the sensor
is malfunctioning.
Type II Go to step 3.
P01559
Throttle Valve
From
Air
Cleaner
Signal
ECM
ValveIAC Valve
To Cylinders Intake Air Chamber
A11664
From Battery2G1 2
4 EFI
No.1EFI Relay
1 23
52A
2B 2F
J7
J/C IAC Valve
G-B
BR
21
3E4ECM
RSO
E01
EC26
A B-W
L-O
BRA
4EFI
No.2
B
W-B
EDEngine Room J/B
EBA
From
Terminal
MREL of
ECM
DI-102
- DIAGNOSTICSENGINE
258 Author: Date:
2001 AVALON (RM808U)
DTC P0505 Idle Control System Malfunction
CIRCUIT DESCRIPTION
The rotary solenoid type IAC valve is located in front of the in-
take air chamber and intake air bypassing the throttle valve is
directed to the IAC valve through a passage.
In this way the intake air volume bypassing the throttle valve is
regulated, controlling the engine speed.
The ECM operates only the IAC valve to perform idle-up and
provide feedback for the target idling speed.
DTC No.DTC Detecting ConditionTrouble Area
P0505Idle speed continues to vary greatly from the target speed (2
trip detection logic)
Open or short in IAC valve circuit
IAC valve is stuck or closed
Open or short in A/C signal circuit
Air induction system
ECM
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records
the engine conditions when the malfunction is detected. When troubleshooting, it is useful for determining
whether the vehicle was running or stopped, the engine was warmed up or not, the air-fuel ratio was lean
or rich, etc. at the time of the malfunction.
DI083-09
DI07B-20
DI-14
- DIAGNOSTICSENGINE
170 Author: Date:
DIAGNOSTIC TROUBLE CODE CHART
HINT:
Parameters listed in the chart may not be exactly the same as your reading due to the type of instrument
or other factors.
If a malfunction code is displayed during the DTC check in check mode, check the circuit for the codes listed
in the table below. For details of each code, turn to the page referred to under the ''See page '' for the respec-
tive ''DTC No.'' in the DTC chart.
SAE CONTROLLED
DTC No.
(See page)Detection ItemTrouble AreaMIL*1Memory
P0100
(DI-23)Mass Air Flow Circuit Malfunc-
tionOpen or short in mass air flow meter circuit
Mass air flow meter
ECM
P0101
(DI-27)Mass Air Flow Circuit Range/
Performance ProblemMass air flow meter
P0110
(DI-28)Intake Air Temp. Circuit Malfunc-
tionOpen or short in intake air temp. sensor circuit
Intake air temp. sensor (built into mass air flow meter)
ECM
P0115
(DI-32)Engine Coolant Temp. Circuit
MalfunctionOpen or short in engine coolant temp. sensor circuit
Engine coolant temp. sensor
ECM
P0116
(DI-36)Engine Coolant Temp. Circuit
Range/Performance ProblemCooling system
Engine coolant temp. sensor
P0120
(DI-38)Throttle/Pedal Position Sensor/
Switch ºAº Circuit MalfunctionOpen or short in throttle position sensor circuit
Throttle position sensor
ECM
P0121
(DI-42)Throttle/Pedal Position Sensor/
Switch ºAº Circuit Range/Perfor-
mance Problem
Throttle position sensor
P0125
(DI-43)Insufficient Coolant Temp. for
Closed Loop Fuel Control
Open or short in A/F sensor (bank 1, 2 sensor 1) circuit
A/F sensor (bank 1, 2 sensor 1)
Air induction system
Fuel pressure
Injector
Gas leakage on exhaust system
ECM
P0128
(DI-48)Thermostat Malfunction
Thermostat
Cooling system
Engine coolant temp. sensor
ECM
P0136
(DI-49)Oxygen Sensor Circuit Malfunc-
tion (Bank 1 Sensor 2)Open or short in heated oxygen sensor circuit
Heated oxygen sensor
P0141
(DI-51)Oxygen Sensor Heater Circuit
Malfunction (Bank 1 Sensor 2)Open or short in heater circuit of heated oxygen sensor
Heated oxygen sensor heater
ECM
DI-12
- DIAGNOSTICSENGINE
168 Author: Date:
2001 AVALON (RM808U)SHORT FT #2
Short-term Fuel Trim Bank 20 ± 20 %
LONG FT #2Long-term Fuel Trim Bank 20 ± 20 %
ENGINE SPDEngine SpeedIdling: 650 - 750 rpm
VEHICLE SPDVehicle SpeedVehicle stopped: 0 km/h (0 mph)
IGN ADVANCEIgnition Advance: Ignition Timing of Cylinder No.1Idling: BTDC 10 - 25.0°
INTAKE AIRIntake Air Temp. Sensor ValueEquivalent to Ambient Temp.
MAFAir Flow Rate Through Mass Air Flow Meter
Idling: 3.3 - 4.7 gm/sec.
Racing without load (2,500 rpm):
10.4 - 15.4 gm/sec.
THROTTLE POSVoltage Output of Throttle Position Sensor Calcu-
lated as a percentage: 0 V "0 %, 5 V "100 %Throttle valve fully closed: 7 - 11 %
Throttle valve fully open: 65 - 75 %
O2FT B1 S1Oxygen Sensor Fuel Trim Bank 1 Sensor 1
(Same as SHORT FT #1)0 ± 20 %
O2S B1 S2Voltage Output of Oxygen Sensor Bank 1 Sensor
2Driving 50 km/h (31 mph): 0.05 - 0.95 V
O2FT B2 S1Oxygen Sensor Fuel Trim Bank 2 Sensor 1
(Same as SHORT FT #2)0 ± 20 %
A/FS B1 S1Voltage Output of A/F Sensor Bank 1 Sensor 1Idling: 2.8 - 3.8 V
A/FS B2 S1Voltage Output of A/F Sensor Bank 2 Sensor 1Idling: 2.8 - 3.8 V
A/FFT B1 S1A/F Sensor Fuel Trim Bank 1 Sensor 1
(Same as SHORT FT #1)0 ± 20 %
A/FFT B2 S1A/F Sensor Fuel Trim Bank 2 Sensor 1
(Same as SHORT FT #1)0 ± 20 %
*: If no conditions are specifically stated for ºldlingº, it means the shift lever is at N or P position, the A/C switch
is OFF and all accessory switches are OFF.
(b) TOYOTA Enhanced Signals.
TOYOTA hand-held tester displayMeasurement ItemNormal Condition*
MISFIRE RPMEngine RPM for first misfire rangeMisfire 0: 0 rpm
MISFIRE LOADEngine load for first misfire rangeMisfire 0: 0 g/r
INJECTORFuel injection time for cylinder No.1Idling: 1.6 - 2.9 ms
IAC DUTY RATIOIntake Air Control Valve Duty Ratio
Opening ratio rotary solenoid type IAC valveIdling: 27 - 47 %
STARTER SIGStarter SignalCranking: ON
CTP SIGClosed Throttle Position SignalThrottle fully closed: ON
A/C SIGA/C Switch SignalA/C ON: ON
PNP SWPark/Neutral Position Switch SignalP or N position: ON
ELCTRCL LOAD SIGElectrical Load SignalDefogger switch ON: ON
STOP LIGHT SWStop Light Switch SignalStop light switch ON: ON
PS OIL PRESS SWPower Steering Oil Pressure Switch SignalTurn steering wheel: ON
FC IDLFuel Cut Idle: Fuel cut when throttle valve fully
closed, during decelerationFuel cut operating: ON
FC TAUFuel Cut TAU: Fuel cut during very light loadFuel cut operating: ON
CYL#1 - CYL#6Abnormal revolution variation for each cylinder0 %
IGNITIONTotal number of ignition for every 1,000 revolu-
tions0 - 3,000
INTAKE CTRL VSVIntake Air Control Valve VSV SignalVSV operating: ON
A/C CUT SIGA/C Cut SignalA/C S/W OFF: ON
FUEL PUMPFuel Pump SignalIdling: ON
A07428
86
5 43 2
1
910
7
117
A09699
8 mm Hexagon Wrench
A09695
Throttle Body
Bracket
Engine
Hanger
EM-68
- ENGINE MECHANICALCYLINDER HEAD
1052 Author: Date:
2001 AVALON (RM808U)
26. INSTALL INTAKE MANIFOLD ASSEMBLY
(a) Install the intake manifold, delivery pipe and injectors as-
sembly with the 9 bolts, 2 plate washers and 2 nuts. Uni-
formly tighten the bolts and nuts in several passes and in
the sequence shown.
Torque: 15 N´m (150 kgf´cm, 11 ft´lbf)
(b) Connect the fuel inlet hose to the fuel filter.
CAUTION:
Perform connecting operations of the fuel tube connector
(quick type) after observing the precaution.
(See page SF-1)
(c) Connect the heater hose to the intake manifold.
27. RETIGHTEN WATER OUTLET MOUNTING BOLTS
AND NUTS
Tighten the 2 bolts and 2 nuts.
Torque: 15 N´m (150 kgf´cm, 11 ft´lbf)
28. INSTALL AIR INTAKE CHAMBER ASSEMBLY
(a) Using an 8 mm hexagon wrench, install a new gasket and
the air intake chamber assembly with the 2 bolts and 2
nuts. Uniformly tighten the bolts and nuts in several
passes.
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
(b) Install the No.1 engine hanger with the 2 bolts.
Torque: 39 N´m (400 kgf´cm, 29 ft´lbf)
(c) Install the throttle body bracket with the 2 bolts.
Torque: 19.5 N´m (200 kgf´cm, 14 ft´lbf)
(d) Connect the PCV hose to the PCV valve on the RH cylin-
der head.
(e) Connect the ground strap and cable to the intake air con-
trol valve for the ACIS.
(f) Connect the ground cable and strap with the nut.
Torque: 14.5 N´m (145 kgf´cm, 10 ft´lbf)
(g) Connect the ground cable to the air intake chamber.
(h) Connect the brake booster vacuum hose to the throttle
body.
(i) Connect the 2 water bypass hoses to the throttle body.
(j) Connect the air assist hose to the throttle body.
(k) Connect the purge hose to the emission control valve set.
(l) Connect the 2 vacuum hoses to the vacuum tank for
ACIS.
(m) Connect the engine wire clamp to the emission control
valve set.
A07505
(p)
(q)
(r)(o)
(n)
(m)
(n)
A09695
Throttle Body
Bracket
Engine
Hanger
A09699
8 mm Hexagon Wrench
A05074(b) (c)
EM-32
- ENGINE MECHANICALCYLINDER HEAD
1016 Author: Date:
2001 AVALON (RM808U)
(m) Disconnect the brake booster vacuum hose from the
throttle body.
(n) Disconnect the 2 water bypass hoses from the throttle
body.
(o) Disconnect the air assist hose from the throttle body.
(p) Disconnect the purge hose from the pipe on the emission
control valve set.
(q) Disconnect the 2 vacuum hoses from the vacuum tank for
the ACIS.
(r) Disconnect the engine wire clamp from the emission con-
trol valve set.
(s) Remove the 2 bolts and No.1 engine hanger.
(t) Remove the 2 bolts and throttle body bracket.
(u) Using an 8 mm hexagon wrench, remove the 2 bolts, 2
nuts, the air intake chamber assembly and gasket.
9. REMOVE INTAKE MANIFOLD ASSEMBLY
(a) Disconnect the 6 injector connectors.
(b) Disconnect the fuel inlet hose from the fuel filter.
CAUTION:
Perform connecting operations of the fuel tube connector
(quick type) after observing the precautions.
(See page SF-1)
(c) Disconnect the heater hose from the intake manifold.