2001 TOYOTA AVALON Window seal

H10507
Primer G a - aa
a
b
b
b
b
b - b
H07651
Adhesive a - aa
a
b
b
b
b
b - b
AA
BB
H10505
- BODYBACK WINDOW GLASS
BO-75
1860 Author
: Date
:
2001 AVALON (RM808U)
9. COAT CONTACT SURFACE OF GLASS WITH PRIMER
ºGº
(a) Using a brush or sponge, coat the edge of the glass and
the contact surface with Primer G as shown in the illustra-
tion.
(b) When the primer is applied by mistake to the area other
than the specified, wipe it off with a clean shop rag before
the primer dries.
NOTICE:

Allow 3 minutes or more dry the primer coated sur-
face.

Do not keep any of the opened Primer G for later use.
10. APPLY ADHESIVE
(a) Cut off the tip of the cartridge nozzle.
Part No. 08850-00801 or equivalent
HINT:
After cutting off the tip, use all adhesive within the time de-
scribed in the table below.
TemperatureTackfree time
35 °C (95 °F)15 minutes
20 °C (68 °F)100 minutes
5 °C (41 °F)8 hours
(b) Load the cartridge into the sealer gun.
(c) Coat the glass with adhesive as shown in the illustration.
A: 13.5 mm (0.531 in.)
B: 8.0 mm (0.315 in.)
11. INSTALL GLASS
(a) Position the glass so that the reference marks are lined
up, and press in gently along the rim.

BO2P2-01
H12135
Hood To Cowl Top Seal
Wiper Arm
Cowl Top Ventilator Louver
Hood Insulator
x9
Window Washer Nozzle
Front Wiper Motor
7.0 (71, 62 in.´lbf)
Front Wiper Link
N´m (kgf´cm, ft´lbf) : Specified torque
24 (248, 18)
7.5 (76, 66 in.´lbf)
BO-38
- BODYFRONT WIPER AND WASHER
1823 Author
: Date
:
2001 AVALON (RM808U)
FRONT WIPER AND WASHER
COMPONENTS

BO2P6-01
H12130
3
24
1
H12134
A
BC
B BO-42
- BODYFRONT WIPER AND WASHER
1827 Author
: Date
:
2001 AVALON (RM808U)
INSTALLATION
1. INSTALL WINDOW WASHER NOZZLES
2. INSTALL HOOD INSULATOR
3. INSTALL WIPER MOTOR
(a) Install the wiper motor to the wiper link with the 3 bolts.
Torque: 7.5 kgf´cm (76 kgf´cm, 66 in.´lbf)
(b) Connect teh wiper link to the wiper motor.
4. INSTALL FRONT WIPER MOTOR & LINK ASSEMBLY
(a) Place the front wiper motor & link assembly into the cowl
panel.
HINT:
Snow clutch should be in the normal condition.
If snow clutch position is changed into the winter condition, re-
change it into the normal condition.
(b) Set the front wiper motor & link assembly aligning the
installation holes and tighten the bolts in the order shown
in the illustration.
Torque: 7.0 kgf´cm (71 kgf´cm, 62 in.´lbf)
(c) Install the wire harness clamp, then connect the connec-
tor.
5. INSTALL COWL TOP VENTILATOR LOUVER
6. INSTALL HOOD TO COWL TOP SEAL
7. INSTALL WIPER ARMS
(a) Operate the wiper motor once and turn the wiper switch
OFF.
(b) Install the wiper arms and tighten nuts by hand.
(c) Adjust the installation position of the wiper arms to the
position as shown in the illustration.
A: 52 mm (2.05 in.)
B: 30 ± 10 mm (1.18 ± 0.39 in.)
C: 21.3 mm (0.839 in.)
(d) Torque the 2 nuts.
Torque: 24 kgf´cm (248 kgf´cm, 18 ft´lbf)
(e) Install the 2 wiper arm head caps.

BO2P3-01
H12129
H12130
H12131
- BODYFRONT WIPER AND WASHER
BO-39
1824 Author
: Date
:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE WIPER ARMS
2. REMOVE HOOD TO COWL TOP SEAL
NOTICE:
Do not strongly pull off the hood to cowl top seal as it may
tear.
3. REMOVE COWL TOP VENTILATOR LOUVER
(a) Using a clip remover, remove the 2 clips.
(b) Remove the cowl top ventilator louver as shown in the il-
lustration.
4. REMOVE FRONT WIPER MOTOR & LINK ASSEMBLY
(a) Disconnect the connector, then remove the wire harness.
(b) Remove the 4 bolts and front wiper motor & link assembly.
5. REMOVE WIPER MOTOR
(a) Using a screwdriver, disconnect the wiper link from the
wiper motor.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 3 bolts and motor from the wiper link assem-
bly.
6. REMOVE WINDOW WASHER NOZZLE
(a) Remove the 9 clips and hood insulator.
(b) Using a screwdriver, remove the window washer nozzle.
HINT:
Tape the screwdriver tip before use.
(c) Employ the same manner described above to the other
side.

H12160
a
b
c
b - b a - a
c - ca
b
c
B
AB
AB BO-68
- BODYQUARTER WINDOW GLASS
1853 Author
: Date
:
2001 AVALON (RM808U)
5. APPLY ADHESIVE
(a) Cut off the tip of the cartridge nozzle.
Part No. 08850-00801 or equivalent
HINT:
After cutting off the tip, use all adhesive within the time de-
scribed in the table below.
TemperatureTackfree time
35 °C (95 °F)15 minutes
20 °C (68 °F)100 minutes
5 °C (41 °F)8 hours
(b) Load the cartridge into the sealer gun.
(c) Coat the glass with adhesive as shown in the illustration.
A: 8.0 mm (0.315 in.)
B: 13.5 mm (0.531 in.)
6. INSTALL QUARTER WINDOW GLASS
(a) Install the glass to the body.
(b) Hold the glass in place securely with a protective tape or
equivalent until the adhesive hardens.
NOTICE:
Take care not to drive the vehicle during the time described
in the table below.
TemperatureMinimum time prior to driving the vehicle
35 °C (95 °F)1.5 hours
20 °C (68 °F)5 hours
5 °C (41 °F)24 hours
7. INSPECT FOR LEAKS AND REPAIR
NOTICE:
Conduct a leak test after hardening time has elapsed.
8. INSTALL ROOF SIDE INNER GARNISH
9. INSTALL REAR DOOR OPENING TRIM
10. INSTALL REAR SEAT (See page BO-123)