2001 TOYOTA AVALON torque

H02441
H02442
H12109
BO-12
- BODYFRONT DOOR
1797 Author
: Date
:
2001 AVALON (RM808U)

Do not tilt the riveter disconnect the rivet from the ma-
terial while handling a riveter, as the materials are not
tightened firmly.

Install the rivet while attaching materials, as they are
not tightened firmly.
13. REMOVE NO. 2 SERVICE HOLE COVER
Remove the window regulator connector clamp, 3 screws and
No. 2 service hole cover.
14. REMOVE DOOR GLASS
(a) Open the door glass until the bolts appear in the service
hole.
(b) Remove the 2 bolts.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
NOTICE:
Be careful not to drop the door glass.
(c) Pull the door glass upward to remove it.
15. REMOVE DOOR GLASS RUN
16. REMOVE WINDOW REGULATOR ASSEMBLY
(a) Disconnect the connector, then remove the bolt, 3 nuts
and window regulator assembly.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
HINT:
Remove the window regulator assembly through the service
hole.
(b) Using a torx driver, remove the 3 torx screws and window
regulator motor from the window regulator guide assem-
bly.
HINT:
At the time of reassembly, please refer to the following items.

Apply MP grease to the glass guide and rollers of window
regulator assembly.

After installing the window regulator assembly, window
regulator assembly need to be re-initialized.
Refer to BE-80.
17. REMOVE FRONT LOWER FRAME
18. REMOVE REAR LOWER FRAME

H12110
- BODYFRONT DOOR
BO-13
1798 Author
: Date
:
2001 AVALON (RM808U)
19. REMOVE DOOR LOCK
(a) Disconnect the 2 control links from the outside handle and
door lock cylinder.
(b) Disconnect the connector.
(c) Remove the 3 torx screws, bolt and door lock.
Torque:
Bolt: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
Screw: 4.9 N´m (50 kgf´cm, 43 in.´lbf)
HINT:
Remove the door lock through the service hole.
HINT:
At the time of reassembly, please refer to the following item.
Apply adhesive to 3 screws.
Part No. 08833-00070, THREE BOND 1324 or equiva-
lent
(d) Remove the 2 screws and door lock protector from the
door lock.
HINT:
At the time of reassembly, please refer to the following item.
Apply MP grease to the sliding and rotating parts of the door
lock.
20. REMOVE OUTSIDE HANDLE
(a) Remove the 2 bolts and outside handle with key cylinder.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(b) Remove the bolt and key cylinder from the outside han-
dle.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)

BO2Q7-01
H12218
Headrest
Seatback Board
Headrest Support
Seatback CoverSeatback Pad
Seatback Frame

Hog Ring
Hog Ring
Seat Cushion
Pad
Seat Cushion Cover
Seat Cushion Frame
Seat Cushion ShieldFront Seat Inner Belt
Reclining Connecting Pipe
Seat Track Handle
w/ Vertical adjster:
Vertical Adjuster KnobSeat Cushion Inner Cover
Seat Cushion Inside Cover
Spring Ring Seat Track CoverOuter Track
Front Seat Cushion Shield
Reclining Adjuster
Release Handle
Inner Track
N´m (kgf´cm, ft´lbf): Specified torque

Non-reusable part
41 (420, 30)
43 (440, 32)
37 (375, 27)
43 (440, 32)
37 (375, 27)
37 (375, 27)
37 (375, 27)
- BODYFRONT SEAT (Manual Adjuster Type)
BO-1 11
1896 Author
: Date
:
2001 AVALON (RM808U)
FRONT SEAT (Manual Adjuster Type)
COMPONENTS

BO2QC-01
BO-1 18
- BODYFRONT SEAT (Manual Adjuster Type)
1903 Author
: Date
:
2001 AVALON (RM808U)
INSTALLATION
INSTALL FRONT SEAT
(a) Slide the front seat to the frontmost position.
NOTICE:
Make sure that the seat adjuster locks.
(b) Without holding the seat track handle, mount the seat to the vehicle.
HINT:
If holding the seat track handle, the adjusted frontmost positions will slip off.
(c) Connect the airbag connector.
(d) Tighten the bolts on the rear side temporarily, tighten them completely starting from the bolt on the inner
side.
Torque: 37 N´m (375 kgf´cm, 27 ft´lbf)
(e) Slide the seat to the rearmost position to install the bolts on the front side.
Torque: 37 N´m (375 kgf´cm, 27 ft´lbf)

BO2QB-01
H12216
H11197
H12215
BO-1 16
- BODYFRONT SEAT (Manual Adjuster Type)
1901 Author
: Date
:
2001 AVALON (RM808U)
REASSEMBLY
1. w/ Vertical adjuster:
ASSEMBLE OUTER TRACK AND INNER TRACK
2. INSTALL SEAT TRACK HANDLE
3. INSTALL SEAT CUSHION INSIDE COVER
(a) Install the seat cushion inside cover with the screw.
(b) Employ the same manner described above to the other
side.
4. INSTALL RECLINING CONNECTING PIPE
(a) Adjust the reclining lock positions of the seat adjusters.
(b) Slide the seat adjusters to the most front position.
(c) Place the adjusters on a spacer to adjust the seat rails in
parallel and install the connecting pipe.
HINT:
When installing the connecting pipe while raising up the adjust-
ers, the lock positions adjusted in 4-(a) may become detached.
When this happens, a lock error will occur.
5. INSTALL SEATBACK FRAME
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
6. INSTALL SEAT CUSHION ASSEMBLY
(a) Install the seat cushion cover to the seat cushion pad.
(b) Install the seat cushion cover with pad to the seat cushion
frame.
(c) Install the seat cushion assembly to the seat adjuster with
4 bolts.
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
(d) Install the side airbag assembly wire harness and new
hog rings.
7. INSTALL SEATBACK ASSEMBLY
(a) Install the seatback cover to the seatback pad.
(b) Install the seatback cover with pad to the seatback frame.
(c) Engage the hook as shown in the illustration.
(d) Install new hog rings.
(e) Install the headrest support.

H12214
H12213
H12212
- BODYFRONT SEAT (Manual Adjuster Type)
BO-1 17
1902 Author
: Date
:
2001 AVALON (RM808U)
8. INSTALL FRONT SEAT INNER BELT
(a) Install the front seat inner belt with bolt and washer.
Torque: 41 N´m (420 kgf´cm, 30 ft´lbf)
(b) Install the front seat inner belt wire harness to the seat
cushion frame.
9. INSTALL FRONT SEAT CUSHION INNER SHIELD
Install the front seat cushion inner shield with the 2 screws as
shown in the illustration.
10. INSTALL FRONT SEAT CUSHION SHIELD
Install the front cushion shield with the screw as shown in the
illustration.
11. INSTALL RECLINING ADJUSTER RELEASE HANDLE
12. w/ Vertical adjuster:
INSTALL VERTICAL ADJUSTER KNOB
13. INSTALL SEATBACK BOARD
14. INSTALL HEADREST

BO2Q2-01
H12211

Hog Ring Separate type:
Seatback Cover

Hog Ring
Seatback Frame
w/ Lumbar support:
Lumbar Support Assembly
Reclining Adjuster
Inside Cover
Seat Track
Cover
Sliding Motor Seat Track Cover
Front Power
Adjuster ShieldSeatback Pad
Headrest Support
Headrest
Seatback Board
Seat Cushion
Frame
Seat Wire
w/ Power seat control:
Power Seat Position
Control Computer
Seat Cushion
CoverSeat Cushion
Pad
Seat Cushion
Inner Shield
Front Seat Inner Belt
w/ Lumbar support:
Lumbar Support Switch Power Seat Switch
Slide Motor
w/ 4 way-vertical:
Front Vertical Motor
w/ Power seat control:
Seat Memory SwitchSeat Cushion
Shield
Power Seat
Switch Knob
Rear Vertical Motor
N´m (kgf´cm, ft´lbf): Specified torque

Non-reusable part
18 (185, 13)
43 (440, 32)
37 (375, 27)
37 (375, 27)
37 (375, 27)
41 (420, 30)
- BODYFRONT SEAT (Power Adjuster Type)
BO-103
1888 Author
: Date
:
2001 AVALON (RM808U)
FRONT SEAT (Power Adjuster Type)
COMPONENTS

H12210
Bench type:
Headrest SupportHeadrest
Seatback Board
Seatback Frame
Seatback Pad
Seatback Cover
Seat Cushion Cover Seat
Cushion
PadSeat Wire
w/ Power seat control:
Power Seat Position Control Computer
Reclining Adjuster
Inside Cover
Seat Track Cover
Center Armrest
Hog Ring

Hog Ring
Seat
Cushion
Frame
Seat Cushion Inner Shield
Seat Track Cover
Slide Motor
w/ 4 way-vertical:
Front Vertical Motor
w/ Power seat control:
Seat Memory Switch
37 (375, 27)
Reclining
Motor
Power Seat Switch
37 (375, 27)Front Seat
Inner Belt
Front Power
Adjuster Shield
Rear
Vertical Motor
Power Seat
Switch Knob
Seat
Cushion
Shield
N´m (kgf´cm, ft´lbf): Specified torque

Non-reusable part
18 (185, 13)
18 (185, 13)
18 (185, 13)
43 (440, 32)
41 (420, 30)
Seat Track Cover
43 (440, 32)
37 (375, 27)
41 (420, 30)
41 (420, 30)
BO-104
- BODYFRONT SEAT (Power Adjuster Type)
1889 Author
: Date
:
2001 AVALON (RM808U)