2001 TOYOTA AVALON torque

Q05402
Q05643
OR0038
D01023
A
C
CB
C
DD
D01058
- AUTOMATIC TRANSAXLEVALVE BODY ASSEMBLY
AX-9
1299 Author
: Date
:
2001 AVALON (RM808U)
(c) Install the shift solenoid valve SLN with the bolt.
Torque: 6.6 N´m (67 kgf´cm, 58 in.´lbf)
(d) Coat 2 new O-rings with ATF and install them to the shift
solenoid valve No.1 and No.2.
(e) Install the shift solenoid valve No.1 and No.2 with the 3
bolts.
Torque: 6.6 N´m (67 kgf´cm, 58 in.´lbf)
16. PLACE NEW 2ND BRAKE APPLY GASKET
17. INSTALL VALVE BODY TO TRANSAXLE CASE
(a) While holding the cam down with your hand, slip the cable
end into the slot.
NOTICE:
Be careful not to entangle the solenoid wire.
(b) Install the valve body with the 9 bolts.
Torque: 11 N´m (110 kgf´cm, 8 ft´lbf)
HINT:
Temporarily install the 9 bolts first, then torque them.
Bolt length:
Bolt A: 30 mm (1.181 in.)
Bolt B: 43 mm (1.693 in.)
Bolt C: 48 mm (1.890 in.)
Bolt D: 52 mm (2.047 in.)
18. INSTALL B
3 APPLY PIPE
Using a plastic hammer, install the pipe into the position indi-
cated in the illustration.
NOTICE:
Be careful not to bend or damage the pipe.

D01059
A
B
D01021
B
B
A
Z19257
30
(1.18)
BAmm (in.)
Q05728
Connector AX-10
- AUTOMATIC TRANSAXLEVALVE BODY ASSEMBLY
1300 Author
: Date
:
2001 AVALON (RM808U)
19. INSTALL CONNECTOR CLAMP AND PIPE RETAINER
Install the connector clamp and pipe retainer with the 2 bolts.
Torque: 6.6 N´m (67 kgf´cm, 58 in.´lbf)
Bolt length:
Bolt A: 48 mm (1.890 in.)
Bolt B: 39 mm (1.535 in.)
20. INSTALL MANUAL VALVE BODY
(a) Aligning the valve body with the pin on the manual shaft
lever.
(b) Lower the manual valve body into place.
(c) Temporarily the 5 bolts first. Then, tighten them with a
torque wrench.
Torque: 11 N´m (110 kgf´cm, 8 ft´lbf)
Bolt length:
Bolt A: 22 mm (0.866 in.)
Bolt B: 37 mm (1.457 in.)
21. INSTALL DETENT SPRING AND OIL PIPE
(a) Place the detent springs on the manual valve body and
temporarily install the 2 bolts first. Then, tighten them with
a torque wrench.
Torque: 11 N´m (110 kgf´cm, 8 ft´lbf)
Bolt length:
Bolt A: 14 mm (0.551 in.)
Bolt B: 37 mm (1.457 in.)
(b) Check that the manual valve lever is touching the center
of the detent spring tip roller.
(c) Using a plastic hammer, install the pipe into the position.
NOTICE:
Be careful not to bend or damage the pipe.
(d) Install the bolt.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
22. CONNECT 3 SOLENOID CONNECTORS
23. INSTALL OIL PIPE
Using a plastic hammer, install the pipes into the positions.
NOTICE:
Be careful not to bend or damage the pipes.

Z19256
BA
B A
AT3741
AT3785
- AUTOMATIC TRANSAXLEVALVE BODY ASSEMBLY
AX-1 1
1301 Author
: Date
:
2001 AVALON (RM808U)
24. INSTALL OIL STRAINER AND APPLY PIPE BRACKET
Install the oil strainer and apply pipe bracket with the 6 bolts.
Torque:
Bolt A: 10 N´m (100 kgf´cm, 7 ft´lbf)
Bolt B: 11 N´m (110 kgf´cm, 8 ft´lbf)
Bolt length:
Bolt A: 22 mm (0.866 in.)
Bolt B: 53 mm (2.087 in.)
25. INSTALL MAGNET IN PLACE
Install the 3 magnets in the indentations of the oil pan, as shown
in the illustration.
NOTICE:
Make sure that the magnet does not interfere with the oil
pipes.
26. INSTALL OIL PAN AND GASKET
(a) Install the oil pan and a new gasket.
(b) Install the 17 bolts.
Torque: 7.8 N´m (80 kgf´cm, 69 in.´lbf)
27. INSTALL DRAIN PLUG
Install a new gasket and drain plug.
Torque: 49 N´m (500 kgf´cm, 36 ft´lbf)
28. FILL ATF AND CHECK FLUID LEVEL
(See page DI-160)

BO2PK-01
H12166
w/ Rear personal light:
Rear Personal Light
RH Roof Side
Inner Garnish

Back Window
Moulding
Back Window Glass
w/ Speaker:
High-mounted
Stop Light
LH Roof Side Inner Garnish
Package Tray Trim
Upper Back Silencer
Rear Seatback
Rear Seat
Outer Belt RH
Rear Seat Inner
with Center Belt Rear Seat Cushion Roof Headlining
Rear Door
Opening Trim
No. 1 Stopper

No. 2 Stopper

No. 1 Stopper

No. 2 Stopper
: Specified torque
N´m (kgf´cm, ft´lbf)

Non-reusable partw/o Speaker:
High-mounted Stop Light
Rear Seat Inner Belt
41 (420, 30)
41 (420, 30)41 (420, 30)
18 (185, 13)
18 (185, 13)
Rear Seat Outer Belt LH
- BODYBACK WINDOW GLASS
BO-69
1854 Author
: Date
:
2001 AVALON (RM808U)
BACK WINDOW GLASS
COMPONENTS

BO0XJ-04
H12099: Specified torqueN´m (kgf´cm, ft´lbf)
Oil Cooler
11 (115, 8)
5.4 (55, 48 in.´lbf)
11 (115, 8)
Front Bumper
Upper Reinforcement
RH Side Support
RH No. 2 Extension
Insert
LH Side Support
13 (130, 9)
Front Bumper Reinforcement
LH No. 2 Extension
Insert
13 (130, 9)
Front Bumper Energy Absorber
5.4 (55, 48 in.´lbf)
5.4 (55, 48 in.´lbf)
Front Bumper Cover
w/o Fog light:
RH Hole Cover
w/ Fog light:
RH Fog Light Assembly
8.3 (85, 74 in.´lbf)
w/ Fog light:
LH Fog Light Assembly
w/o Fog light:
LH Hole Cover
11 (115, 8)
BO-4
- BODYFRONT BUMPER
1789 Author
: Date
:
2001 AVALON (RM808U)
FRONT BUMPER
COMPONENTS

BO2OQ-01
N01363
SST
N01364
BO2556
BO-14
- BODYFRONT DOOR
1799 Author
: Date
:
2001 AVALON (RM808U)
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/REARWARD AND VER-
TICAL DIRECTIONS
Using SST, loosen the body side hinge bolts to adjust.
SST 09812-00010
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL
DIRECTIONS
Loosen the door side hinge bolts to adjust.
HINT:
Substitute the bolt with washer for the centering bolt.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
3. ADJUST DOOR LOCK STRIKER
(a) Check that the door fit and door lock linkages are adjusted
correctly.
(b) Loosen the striker mounting screws.
Torque: 23 N´m (230 kgf´cm, 17 ft´lbf)
(c) Using a plastic hammer, tap the striker to adjust it.

BO2OO-01
H12112
Rear Lower FrameDoor Lock Striker23 (230, 17)
Front Door Weatherstrip
Door Glass Run
Outside Rear View
Mirror
Door Glass
Lower Frame
Bracket Garnish
7.8 (80, 69 in.´lbf)25 (260, 19)
5.4 (55, 48 in.´lbf)
Outside Handle
Key Cylinder
5.4 (55, 48 in.´lbf)
Door
Hinge
7.8 (80, 69 in.´lbf)
Door Check
25 (260, 19)
Door Speaker BoardFront Lower
Frame
25 (260, 19)
Door Hinge
Front Door Outside Lower Moulding
Door Lock Protector
Service Hole Cover
5.4 (55, 48 in.´lbf)

Precoated part
Door LockInside Handle
4.9 (50, 43 in.´lbf)
Inside Handle
Bezel
Cover
Door TrimUpper Armrest
Base Panel
Power Window Switch
Front Door Armrest
Courtesy Light
Front Door
Belt Moulding Front Door
Inner Weatherstrip
x10
5.4 (55, 48 in.´lbf)
Window Regulator
Guide Assembly
5.4 (55, 48 in.´lbf)
x8
x4
Window Regulator Motor
No. 2 Service Hole Cover
Front Door Trim Pocket : Specified torqueN´m (kgf´cm, ft´lbf)
BO-8
- BODYFRONT DOOR
1793 Author
: Date
:
2001 AVALON (RM808U)
FRONT DOOR
COMPONENTS

H12104Clip
H06127
H12105
H12106
BO-10
- BODYFRONT DOOR
1795 Author
: Date
:
2001 AVALON (RM808U)
5. REMOVE LOWER FRAME BRACKET GARNISH
Using a screwdriver, remove the lower frame bracket as shown
in the illustration.
HINT:
Tape the screwdriver tip before use.
6. REMOVE OUTSIDE REAR VIEW MIRROR
Torque: 7.8 N´m (80 kgf´cm, 69 ft´lbf)
7. REMOVE DOOR SPEAKER BOARD
8. REMOVE INSIDE HANDLE
(a) Remove the screw.
(b) Slide the inside handle backward to remove it.
(c) Disconnect the 2 cables from the inside handle as shown
in the illustration.
9. REMOVE SERVICE HOLE COVER
(a) Using a clip remover, remove the grommets.
(b) Remove the service hole cover.
NOTICE:
Do not tear the cover.
HINT:
At the time of reassembly, please refer to the following item.
Bring out the 2 control cables and wire harness through the ser-
vice hole cover.
10. REMOVE FRONT DOOR WEATHERSTRIP
(a) Using a clip remover, remove the clip.
(b) Remove the screw from the door check.
(c) Using a clip remover, remove the front door weatherstrip.
(d) Reinstall the screw to the door check.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)