Page 3726 of 4770
LU0FP±01
S01487
Downward Mark
S01169
S01168
LU±12
± LUBRICATION (5S±FE)OIL PUMP
1658 Author: Date:
REASSEMBLY
1. INSTALL DRIVE AND DRIVEN ROTORS
(a) Place the drive and driven rotors into pump body with the
mark on the driven rotor facing the pump body side.
(b) Install a new O±ring to the oil pump body.
(c) Install the oil pump body cover with the 2 bolts.
Torque: 8.8 N´m (90 kgf´cm, 78 in.´lbf)
2. INSTALL RELIEF VALVE
(a) Insert the relief valve, spring and retainer into the oil pump
body hole.
(b) Using snap ring pliers, install the snap ring.
Page 3727 of 4770

LU03P±03
Z19249
A
BB AA A AA A
A A
A
S05928
LU0420
Seal Width
3 ± 5 mm
A
A
BBC
C
5 mm (0.20 in.)
± LUBRICATION (5S±FE)OIL PUMP
LU±13
1659 Author: Date:
INSTALLATION
1. INSTALL OIL PUMP
Install a new gasket and the oil pump with the 12 bolts. Uniformi-
ty tighten the bolts in several passes.
Torque: 8.8 N´m (90 kgf´cm, 78 in.´lbf)
HINT:
Each bolt length is indicated in the illustration.
Bolt length:
25 mm (0.98 in.) for A
35 mm (1.38 in.) for B
2. INSTALL OIL PUMP PULLEY (See page EM±23)
3. INSTALL CRANKSHAFT TIMING PULLEY
(See page EM±23)
4. INSTALL NO.2 IDLER PULLEY (See page EM±23)
5. INSTALL TIMING BELT (See page EM±23)
6. INSTALL OIL STRAINER
Install a new gasket and the oil strainer with the bolt and 2 nuts.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
7. INSTALL OIL PAN
(a) Remove any old seal packing (FIPG) material and be
careful not to drop any oil on the contact surfaces of the
oil pan and cylinder block.
Using a razor blade and gasket scraper, remove all
the old packing (FIPG) material from the gasket sur-
faces and sealing groove.
Thoroughly clean all components to remove all the
loose material.
Using a non±residue solvent, clean both sealing
surface.
NOTICE:
Do not use a solvent which will affect the painted surfaces.
(b) Apply seal packing to the oil pan shown in the illustration.
Seal packing: Part No. 08826±00080 or equivalent
Install a nozzle that has been cut to a 3 ± 5 mm (0.12
± 0.20 in.) opening.
Parts must be assembled within 5 minutes of ap-
plication. Otherwise the material must be removed
and reapplied.
Page 3729 of 4770
LU03Q±03
S05996
Water Bypass Hose
Oil Filter
Union Bolt
Oil Cooler
O±Ring
N´m (kgf´cm, ft´lbf): Specified torque
Non±reusable part
78.5 (800, 58)
± LUBRICATION (5S±FE)OIL COOLER
LU±15
1661 Author: Date:
OIL COOLER
COMPONENTS
Page 3732 of 4770
LU03T±03
S05930
New
O±Ring
S05613
LU±18
± LUBRICATION (5S±FE)OIL COOLER
1664 Author: Date:
INSTALLATION
1. INSTALL OIL COOLER
(a) Clean the oil cooler contact surface on the oil cooler
mounting.
(b) Install a new O±ring to the oil cooler.
(c) Temporarily install the oil cooler with the nut.
(d) Apply a light coat of engine oil on the threads and under
the head of the union bolt.
(e) Install the plate washer and union bolt.
Torque: 78.5 N´m (800 kgf´cm, 58 ft´lbf)
(f) Tighten the nut.
Torque: 9.0 N´m (92 kgf´cm, 80 in.´lbf)
(g) Connect the 2 water bypass hoses to the oil cooler.
2. INSTALL OIL FILTER (See page LU±2)
3. FILL WITH ENGINE COOLANT
4. START ENGINE AND CHECK FOR LEAKS
5. CHECK ENGINE OIL LEVEL
Page 3734 of 4770
P12478
Adhesive
LU±2
± LUBRICATION (1MZ±FE)OIL AND FILTER
1666 Author: Date:
6. REMOVE OIL PRESSURE GAUGE AND REINSTALL
OIL PRESSURE SWITCH
(a) Remove the oil pressure gauge.
(b) Apply adhesive to 2 or 3 threads of the oil pressure switch.
Adhesive: Part No. 08833±00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(c) Using SST, install the oil pressure switch.
SST 09816±30010
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
7. START ENGINE AND CHECK FOR LEAKS
Page 3736 of 4770
LU±4
± LUBRICATION (1MZ±FE)OIL AND FILTER
1668 Author: Date:
3. REFILL WITH ENGINE OIL
(a) Clean and install the oil drain plug with a new gasket.
Torque: 45 N´m (460 kgf´cm, 33 ft´lbf)
(b) Fill with fresh engine oil.
Capacity:
Drain and refill w/ Oilfilter change
w/o Oilfilter change4.7 liters (5.0 US qts, 4.1 lmp. qts)
4.5 liters (4.8 US qts, 4.0 lmp. qts)
Dry fill5.2 liters (5.5 US qts, 4.6 lmp. qts)
(c) Install the oil filler cap.
4. START ENGINE AND CHECK FOR OIL LEAKS
5. RECHECK ENGINE OIL LEVEL
Page 3737 of 4770
LU027±04
B06398
Gasket RH Fender Apron Seal
PS Pump Drive Belt
A/C Compressor
Connector
A/C Compressor
No.2 RH Engine
Mounting Stay (M/T) Engine Moving
Control Rod
RH Engine Mounting Stay
No.2 RH Engine Mounting
Bracket
Ground Strap
Bracket
Front Exhaust Pipe
Stay
PS Pump Drive Belt
Adjusting Strut
Generator Drive Belt
Adjusting Bar Bracket
Gasket
64 (650, 47)
62 (630, 46)
33 (330, 24)
21 (210, 15)
56 (570, 41)
64 (650, 47)
32 (320, 23)
62 (630, 46)
33 (330, 24)
N´m (kgf´cm, ft´lbf) : Specified torque
Non±reusable part
Bracket
Generator Drive
Belt
Radiator Reservoir Hose
± LUBRICATION (1MZ±FE)OIL PUMP
LU±5
1669 Author: Date:
OIL PUMP
COMPONENTS
Page 3738 of 4770
B06384
No.2 Timing Belt CoverTiming Belt
Gasket
Timing Belt Guide
No.2 Generator
Bracket RH Engine Mounting Bracket
Crankshaft
PulleyGasket
Engine Wire
Protector
RH Camshaft Timing Pulley
No.2 Idler Pulley
Crankshaft
Timing PulleyDust Boot
Timing Belt Plate Plate Washer
Timing Belt Tensioner
N´m (kgf´cm, ft´lbf) : Specified torque
Non±reusable part No.1 Timing Belt Cover
LH Camshaft
Timing Pulley
No.1 Idler Pulley
Precoated part
* For use with SST
28 (290, 21)
215 (2,200, 159)
125 (1,300, 94)*88 (900, 65)43 (440, 32)
34 (350, 25)
27 (280, 20)
125 (1,300, 94)
LU±6
± LUBRICATION (1MZ±FE)OIL PUMP
1670 Author: Date: