Page 3953 of 4770
PP0KZ±01
PP±102
± PREPARATIONBODY ELECTRICAL
154 Author: Date:
RECOMMENDED TOOLS
09082±00040TOYOTA Electrical Tester.
09041±00030Torx Driver T30 .For removing and installing
steering wheel pad
09042±00010Torx Socket T30 .For removing and installing
steering wheel pad
Page 3956 of 4770
PP0MV±01
± PREPARATIONBODY
PP±105
157 Author: Date:
EQUIPMENT
Clip remover
Torque wrench
Drill
Drill bit, diam 3.2 mm (0.126 in.)
Hand riveter
TapeTo avoid surface damage
Adhesive tapeTo avoid surface damage
Adhesive
Cleaner
Shop ragRegulator handle
Water pump pliersWindow regulator
KnifeMoulding
Heat lightMoulding
Piano wireWindshield
Rope (no projections, difficult to break)Seat belt pretensioner disposal
Tire Width: 185 mm (7.28 in.)
Inner diam: 360 mm (14.17 in.)Seatbelt pretensioner disposal
Tire with disc wheel Width: 185 mm (7.28 in.)
Inner diam 360 mm (14.17 in.)Seat belt pretinsioner disposal
Vinyl bagSeat belt pretensioner disposal
Page 3971 of 4770

SS0AE±03
± SERVICE SPECIFICATIONSENGINE MECHANICAL (5S±FE)
SS±9
172 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Oil pump pulley x Oil pump drive shaft2424518
No.2 idler pulley x Oil pump4242531
Crankshaft pulley x Crankshaft1081,10080
Camshaft timing pulley x Camshaft
for use with SST54
37550
38040
27
No.1 idler pulley x Cylinder head4242531
Cylinder head x Cylinder block 1st
2nd49
Turn 90°500
Turn 90°36
Turn 90°
Water bypass pipe x Cylinder head1919514
Spark plug tube x Cylinder head4950036
Camshaft bearing cap x Cylinder head1919014
Cylinder head cover x Cylinder head4445033
RH engine hanger x Generator bracket2525018
Generator bracket x Cylinder head4242531
LH engine hanger x Cylinder head2525018
No.3 timing belt cover x Cylinder head7.88069 in.´lbf
Delivery pipe x Cylinder head131309
Intake manifold x Cylinder head1919514
Fuel inlet hose x Delivery pipe
for use with SST34
29350
30025
21
EGR valve x intake manifold13.313010
EGR pipe x Cylinder head61.260045
Intake manifold stay x Intake manifold3939829
Intake manifold stay x Stiffening plate3939829
Water outlet x Cylinder head1515011
No.2 intake manifold stay x Cylinder head2121415
No.2 intake manifold stay x Intake manifold4242831
Exhaust manifold x Cylinder head4950036
No.1 exhaust manifold stay x Exhaust manifold4242531
No.1 exhaust manifold stay x Transaxle4242531
No.2 exhaust manifold stay x Exhaust manifold4242531
No.2 exhaust manifold stay, LH stiffener plate x Cylinder block TMC made
TMMK made58
42591
42543
31
No.1 rear end plate x Cylinder block9.39582 in.´lbf
Flywheel (M/T) x Crankshaft8890065
Drive plate (A/T) x Crankshaft8385061
Transaxle (M/T) x Cylinder block 14 mm head
17 mm head46
64470
65034
47
Transaxle (A/T) x Cylinder block6667048
Drive plate x Torque converter clutch2728020
No.2 rear end plate x Cylinder block9.39582 in.´lbf
Exhaust pipe bracket, No.2 rear end plate x Transaxle1919514
RH stiffener plate x Cylinder block3939829
RH stiffener plate x Transaxle3939829
Page 3977 of 4770

± SERVICE SPECIFICATIONSENGINE MECHANICAL (1MZ±FE)
SS±15
178 Author: Date:
No.2 RH engine mounting stay x No.2 Generator bracket6465047
RH engine mounting stay x Water outlet3232023
RH engine mounting stay x Engine moving control rod3232023
RH engine mounting stay x No.2 RH engine mounting bracket3232023
Front engine mounting insulator x Front frame
TMC made
TMMK made Silver color bolt
Green color bolt
80
44
66820
450
67059
32
48
Engine mounting absorber x Front frame4849035
Engine mounting absorber x Transaxle4849035
Rear engine mounting insulator x Front frame6667048
LH engine mounting insulator x Transaxle6465047
PS pump x PS pump bracket4344031
A/C compressor x Housing bracket2525018
A/C compressor x No.1 oil pan2525018
Generator adjusting bar x Drive belt adjusting bar bracket1818513
Main bearing cap x Cylinder block 12 pointed head bolt 1st
2nd
6 pointed head bolt22
Turn 90°
27225
Turn 90°
27516
Turn 90°
20
Connecting rod cap x Connecting rod 1st
2nd24.5
Turn 90°250
Turn 90°18
Turn 90°
Rear oil seal retainer x Cylinder block88069 in.´lbf
EGR cooler x Cylinder block99078 in.´lbf
Engine coolant drain union x Cylinder block3940029
Water seal plate x Cylinder block1818013
Oil filter union x Cylinder block3031022
Water inlet housing x Cylinder block88069 in.´lbf
Knock sensor x Cylinder block3940029
No.2 idler pulley bracket x Cylinder block2829021
A/C compressor housing bracket x Cylinder block2525018
Generator bracket x Cylinder block4344032
Drive plate x Crankshaft8385061
Flywheel x Crankshaft8385061
Front exhaust pipe support bracket x No.1 oil pan2121015
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x Center exhaust pipe5657041
Center exhaust pipe x Tailpipe5657041
Front exhaust pipe bracket x Sub frame3333024
Front exhaust pipe support bracket x Front exhaust pipe stay3333024
Heated oxygen sensor x Center exhaust pipe4445033
Page 3992 of 4770

SS07F±03
SS±30
± SERVICE SPECIFICATIONSLUBRICATION (1MZ±FE)
193 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Oil pressure switch x Cylinder block131309
No.2 oil pan x Drain plug4546033
Oil pump x Relief valve plug36.837537
Oil pump x Cylinder block 10 mm head
12 mm head8
19.580
20069 in.´lbf
14
Crankshaft position sensor x Oil pump88069 in.´lbf
Oil pan baffle plate x No.1 oil pan88069 in.´lbf
No.1 oil pan x Cylinder block19.520014
No.1 oil pan x Oil pump 10 mm head
12 mm head8
19.580
20069 in.´lbf
14
No.1 oil pan x Rear oil seal retainer88069 in.´lbf
No.1 oil pan x Transaxle37.238027
Oil strainer x Main bearing cap88069 in.´lbf
Oil strainer x Oil pump88069 in.´lbf
No.2 oil pan x No.1 oil pan88069 in.´lbf
Flywheel housing under cover x Transaxle7.88069 in.´lbf
A/C compressor x A/C compressor housing bracket2525018
PS pump x PS pump bracket4344032
PS pump drive belt adjusting strut x PS pump4344032
PS pump drive belt adjusting strut x Oil pump4344032
Exhaust pipe bracket x No.1 oil pan2121015
Page 4005 of 4770
SS09Q±01
± SERVICE SPECIFICATIONSCLUTCH
SS±43
206 Author: Date:
CLUTCH
SERVICE DATA
Pedal height from asphalt sheet 1MZ±FE161.8 ± 171.8 mm (6.370 ± 6.764 in.)
Pedal height from asphalt sheet 5S±FE156.8 ± 166.8 mm (6.173 ± 6.567 in.)
Push rod play at pedal top1.0 ± 5.0 mm (0.039 ± 0.197 in.)
Pedal freeplay5.0 ± 15.0 mm (0.197 ± 0.591 in.)
Clutch start switch ON±OFF Stroke5.0 ± 0.5 mm (0.197 ± 0.020 in.)
Clutch release point from pedal full stroke end position25 mm (0.98 in.) or more
Disc rivet head depth Min.0.3 mm (0.012 in.)
Disc runout Max.0.8 mm (0.031 in.)
Flywheel runoutMax.0.1 mm (0.004 in.)
Diaphragm spring finger wear Max. depth0.6 mm (0.024 in.)
Diaphragm spring finger wear Max. width5.0 mm (0.197 in.)
Diaphragm spring tip non±alignmentMax.0.5 mm (0.020 in.)
Page 4006 of 4770
SS09R±01
SS±44
± SERVICE SPECIFICATIONSCLUTCH
207 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Master cylinder installation nut121209
Clutch line1515511
Release cylinder installation bolt121209
Bleeder plug8.48574 in.´lbf
Cruise control actuator bracket x Body131309
Starter x Transaxle3940029
Clutch accumulator installation bolt2121015
Clutch accumulator installation nut2727020
Release fork support 1MZ±FE4748035
Release fork support 5S±FE3940029
Clutch cover x Flywheel1919514
Page 4010 of 4770

SS09P±01
SS±48
± SERVICE SPECIFICATIONSMANUAL TRANSAXLE (E153)
211 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Transaxle x Engine 17 mm head
14 mm head A
(See page MX±4) 14 mm head B64
46
37650
470
38047
34
27
Cruise control actuator x Body (w/ Cruise control)131309
Starter x Transaxle3940029
Clutch release cylinder x Transaxle121209
Clutch acummulator x Transaxle Bolt
Nut21
26210
27015
20
Clutch line bracket x Transaxle121209
Front wheel1031,05076
Exhaust pipe support stay3333024
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x Center exhaust pipe5657041
No.1 exhaust pipe support bracket x Front suspension member3333024
Stabilizer bar link x Stabilizer bar3940029
Stabilizer bar bracket x Front suspension member1919514
PS gear assembly x Front suspension member1811,850134
Front engine absorber x Transaxle4849035
RH exhaust manifold stay2020014
Front engine mounting insulator x Front suspension member Silver bolt
Green bolt44
66450
67033
48
LH engine mounting insulator x Front suspension member8082059
LH engine mounting bracket x Transaxle6465047
Rear engine mounting insulator x Front suspension member6667048
Steering return pipe x Front suspension member101007
Front suspension member with lower suspension arm Bolt A
Bolt B
(See page MX±4) Nut C181
32
361,850
330
370134
24
27
Flywheel housing under cover x Transaxle7.88069 in.´lbf
Shift cable grommet retainer x Body4.95043 in.´lbf
Shift lever assembly x Body121209
No.2 selecting bellcrank with selecting bellcrank support2020014
Shift and select lever shaft lock bolt4950036
Shift and select lever shaft assembly x Transmission case2020014
Transmission case cover x Transmission case2930022
Breather plug4950036
Output shaft lock nut1231,25090
Shift fork and shift head set bolt2424017
Rear bearing retainer x Transmission case4243031
Straight screw plug2525018
Straight screw plug (Reverse restrict pin)131309
Reverse idler gear shaft lock bolt2930022
Transmission case x Transaxle case2930022
Transmission oil pipe x Transaxle case1717513
Reverse shift arm bracket assembly x Transaxle case1717513