Page 3858 of 4770
PP1WA±02
± PREPARATIONENGINE MECHANICAL (5S±FE)
PP±7
59 Author: Date:
SSM (Special Service Materials)
08826±00080Seal Packing Black or equivalent
(FIPG)Camshaft bearing cap
Cylinder head cover
Semi±circular plug
08833±00070Adhesive 1324,
THREE BOND 1324 or equivalentFlywheel or drive plate bolt
Torque converter clutch bolt
08833±00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalentOil pressure switch
Page 3864 of 4770
PP1WT±01
± PREPARATIONENGINE MECHANICAL (1MZ±FE)
PP±13
65 Author: Date:
SSM (Special Service Materials)
08826±00080Seal Packing Black or equivalent
(FIPG)Camshaft bearing cap
Semi±circular plug
Cylinder head cover
Rear oil seal retainer
08826±00100Seal Packing 1282B,
THREE BOND 1282B or equivalent
(FIPG)Engine coolant drain union
Water seal plate
Water inlet housing
08833±00070Adhesive 1324,
THREE BOND 1324 or equivalentSpark plug tube
Drive plate bolt
08833±00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalentNo.1 idler pulley pivot bolt
Page 3971 of 4770

SS0AE±03
± SERVICE SPECIFICATIONSENGINE MECHANICAL (5S±FE)
SS±9
172 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Oil pump pulley x Oil pump drive shaft2424518
No.2 idler pulley x Oil pump4242531
Crankshaft pulley x Crankshaft1081,10080
Camshaft timing pulley x Camshaft
for use with SST54
37550
38040
27
No.1 idler pulley x Cylinder head4242531
Cylinder head x Cylinder block 1st
2nd49
Turn 90°500
Turn 90°36
Turn 90°
Water bypass pipe x Cylinder head1919514
Spark plug tube x Cylinder head4950036
Camshaft bearing cap x Cylinder head1919014
Cylinder head cover x Cylinder head4445033
RH engine hanger x Generator bracket2525018
Generator bracket x Cylinder head4242531
LH engine hanger x Cylinder head2525018
No.3 timing belt cover x Cylinder head7.88069 in.´lbf
Delivery pipe x Cylinder head131309
Intake manifold x Cylinder head1919514
Fuel inlet hose x Delivery pipe
for use with SST34
29350
30025
21
EGR valve x intake manifold13.313010
EGR pipe x Cylinder head61.260045
Intake manifold stay x Intake manifold3939829
Intake manifold stay x Stiffening plate3939829
Water outlet x Cylinder head1515011
No.2 intake manifold stay x Cylinder head2121415
No.2 intake manifold stay x Intake manifold4242831
Exhaust manifold x Cylinder head4950036
No.1 exhaust manifold stay x Exhaust manifold4242531
No.1 exhaust manifold stay x Transaxle4242531
No.2 exhaust manifold stay x Exhaust manifold4242531
No.2 exhaust manifold stay, LH stiffener plate x Cylinder block TMC made
TMMK made58
42591
42543
31
No.1 rear end plate x Cylinder block9.39582 in.´lbf
Flywheel (M/T) x Crankshaft8890065
Drive plate (A/T) x Crankshaft8385061
Transaxle (M/T) x Cylinder block 14 mm head
17 mm head46
64470
65034
47
Transaxle (A/T) x Cylinder block6667048
Drive plate x Torque converter clutch2728020
No.2 rear end plate x Cylinder block9.39582 in.´lbf
Exhaust pipe bracket, No.2 rear end plate x Transaxle1919514
RH stiffener plate x Cylinder block3939829
RH stiffener plate x Transaxle3939829
Page 3976 of 4770

SS077±03
SS±14
± SERVICE SPECIFICATIONSENGINE MECHANICAL (1MZ±FE)
177 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Timing belt plate x Oil pump88069 in.´lbf
No.1 idler pulley x Oil pump3435025
No.2 idler pulley x No.2 idler pulley bracket4344032
Camshaft timing pulley x Camshaft
for SST125
881,300
90094
65
Timing belt tensioner x Oil pump2728020
RH engine mounting bracket x Cylinder block2829021
No.2 timing belt cover x No.3 timing belt cover8.58574 in.´lbf
No.1 timing belt cover x Oil pump8.58574 in.´lbf
Crankshaft pulley x Crankshaft2152,200159
No.2 generator bracket x Engine RH mounting bracket2829021
Cylinder head x Cylinder block 12 pointed head bolt 1st
2nd
Recessed head bolt54
Turn 90°
18.5550
Turn 90°
18540
Turn 90°
13
Camshaft bearing cap x Cylinder head1616012
Cylinder head cover x Cylinder head88069 in.´lbf
Exhaust manifold x Cylinder head4950036
Exhaust manifold stay x Exhaust manifold
Except California A/T and all M/T
California A/T and all M/T
20
34200
35015
25
Exhaust manifold stay x Transmission housing
Except California A/T
California A/T
20
34200
35015
25
No.1 EGR pipe x RH exhaust manifold121209
No.1 EGR pipe x EGR cooler121209
PS pump bracket x RH cylinder head4344032
Oil dipstick guide x LH cylinder head88069 in.´lbf
Water inlet pipe x LH cylinder head19.520014
Cylinder head rear plate x LH cylinder head88069 in.´lbf
No.3 timing belt cover x Cylinder head8.58574 in.´lbf
Water outlet x Intake manifold1515011
Fuel inlet hose x Fuel filter2930021
Intake manifold x Cylinder head1515011
Air intake chamber x Intake manifold4344032
No.2 EGR pipe x Air intake chamber121209
No.2 EGR pipe x EGR cooler121209
No.1 engine hanger x Air intake chamber3940029
No.1 engine hanger x RH cylinder head3940029
Air intake chamber stay x Air intake chamber19.520014
Air intake chamber stay x RH cylinder head19.520014
Rear engine mounting insulator x Cylinder block6465047
Front engine mounting insulator x Cylinder block6465047
Engine moving control rod x RH engine mounting bracket6465047
Engine moving control rod x RH fender apron6465047
No.2 RH engine mounting stay x No.2 RH engine mounting bracket6465047
Page 3986 of 4770
SS0AJ±03
SS±24
± SERVICE SPECIFICATIONSCOOLING (5S±FE)
187 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Cylinder block x Drain plug2525018
Water pump x Water pump cover, Cylinder block8.89078 in.´lbf
Water bypass pipe x Water pump cover9.39582 in.´lbf
Generator drive belt adjusting bar x Cylinder block2222416
Water inlet x Water pump cover8.89078 in.´lbf
Oil cooler x Radiator lower tank8.38574 in.´lbf
Oil cooler pipe x Oil cooler14.715011
Upper radiator support x Body12.81309
Electric cooling fan x Radiator5.05044 in.´lbf
Page 3990 of 4770
SS0AL±03
SS±28
± SERVICE SPECIFICATIONSLUBRICATION (5S±FE)
191 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Oil pan x Drain plug3737527
Oil pump body cover x Oil pump body8.89078 in.´lbf
Oil pump x Cylinder block8.89078 in.´lbf
Oil strainer x Engine balancer5.45548 in.´lbf
Oil strainer x Oil pump5.45548 in.´lbf
Oil pan x Cylinder block5.45548 in.´lbf
Oil pan x Oil pump5.45548 in.´lbf
Oil cooler x Cylinder block Union bolt
Nut78.5
9.0800
9258
80 in.´lbf
Page 3992 of 4770

SS07F±03
SS±30
± SERVICE SPECIFICATIONSLUBRICATION (1MZ±FE)
193 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Oil pressure switch x Cylinder block131309
No.2 oil pan x Drain plug4546033
Oil pump x Relief valve plug36.837537
Oil pump x Cylinder block 10 mm head
12 mm head8
19.580
20069 in.´lbf
14
Crankshaft position sensor x Oil pump88069 in.´lbf
Oil pan baffle plate x No.1 oil pan88069 in.´lbf
No.1 oil pan x Cylinder block19.520014
No.1 oil pan x Oil pump 10 mm head
12 mm head8
19.580
20069 in.´lbf
14
No.1 oil pan x Rear oil seal retainer88069 in.´lbf
No.1 oil pan x Transaxle37.238027
Oil strainer x Main bearing cap88069 in.´lbf
Oil strainer x Oil pump88069 in.´lbf
No.2 oil pan x No.1 oil pan88069 in.´lbf
Flywheel housing under cover x Transaxle7.88069 in.´lbf
A/C compressor x A/C compressor housing bracket2525018
PS pump x PS pump bracket4344032
PS pump drive belt adjusting strut x PS pump4344032
PS pump drive belt adjusting strut x Oil pump4344032
Exhaust pipe bracket x No.1 oil pan2121015
Page 4006 of 4770
SS09R±01
SS±44
± SERVICE SPECIFICATIONSCLUTCH
207 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Master cylinder installation nut121209
Clutch line1515511
Release cylinder installation bolt121209
Bleeder plug8.48574 in.´lbf
Cruise control actuator bracket x Body131309
Starter x Transaxle3940029
Clutch accumulator installation bolt2121015
Clutch accumulator installation nut2727020
Release fork support 1MZ±FE4748035
Release fork support 5S±FE3940029
Clutch cover x Flywheel1919514