Page 345 of 1033

6 CHECK COOLING FAN GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Disconnect cooling fan motor-1 harness connector.
SEF691V
3. Check harness continuity between cooling fan relay-1 terminal 3 and cooling fan motor-1 terminals 1, 3, cooling fan motor-1 ter-
minals 2, 4 and body ground. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OKcGO TO 7.
NGcRepair open circuit or short to ground or short to power in harness or connectors.
7 CHECK COOLING FAN OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 14 and cooling fan relay-1 terminal 1. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OKcGO TO 9.
NGcGO TO 8.
8 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors E127, M21
+Harness connectors M52, F7
+Harness for open or short between cooling fan relay-1 and ECM
cRepair open circuit or short to ground or short to power in harness or connectors.
DTC 0208 OVER HEATZD30DDTi
Diagnostic Procedure (Cont'd)
EC-1112
Page 350 of 1033
Description
The ECM consists of a microcomputer and connectors for signal
input and output and for power supply. The unit controls the
engine.
On Board Diagnosis Logic
Malfunction is detected when ... Check Items (Possible Cause)
+ECM calculation function is malfunctioning.+ECM
(ECCS-D control module)
DTC Confirmation Procedure
WITH CONSULT-II
1) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Start engine and wait at least 2 seconds.
4) If DTC is detected, go to ªDiagnostic Procedureº, EC-1118.
WITHOUT CONSULT-II
1) Turn ignition switch ªONº and wait at least 2 seconds.
2) Start engine and wait at least 2 seconds.
3) Turn ignition switch ªOFFº, wait at least 5 seconds and then
turn ªONº.
4) Perform ªDiagnostic Test Mode II (Self-diagnostic results)º
with ECM.
5) If DTC is detected, go to ªDiagnostic Procedureº, EC-1118.
SEC220B
SEF817Y
DTC 0301 ECM 2, DTC 0901 ECM 12ZD30DDTi
EC-1117
Page 363 of 1033
Diagnostic Procedure
1 CHECK OVERALL FUNCTION-I
With CONSULT-II
1. Turn ignition switch ªONº.
2. Select ªACCEL POS SENº in ªDATA MONITORº mode with CONSULT-II.
3. Check ªACCEL POS SENº signal under the following conditions.
SEF278Z
Without CONSULT-II
1. Turn ignition switch ªONº.
2. Check voltage between ECM terminal 23 and ground under the following conditions.
SEF279Z
OK or NG
OKcGO TO 2.
NGcGO TO 3.
DTC 0403 ACCEL POS SENSORZD30DDTi
EC-1130
Page 364 of 1033
2 CHECK OVERALL FUNCTION
With CONSULT-II
1. Turn ignition switch ªONº.
2. Select ªFULL ACCEL SWº and ªOFF ACCEL SWº in ªDATA MONITORº mode with CONSULT-II.
3. Check ªFULL ACCEL SWº and ªOFF ACCEL SWº signal under the following conditions.
SEF416Y
Without CONSULT-II
1. Turn ignition switch ªONº.
2. Check voltage between ECM terminals 31, 32 and ground under the following conditions.
SEF417Y
OK or NG
OKcINSPECTION END
NGcGO TO 14.
DTC 0403 ACCEL POS SENSORZD30DDTi
Diagnostic Procedure (Cont'd)
EC-1131
Page 366 of 1033

5 CHECK ACCELERATOR POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Loosen and retighten engine ground screw.
SEF227Z
3. Check harness continuity between accelerator position sensor terminal 3 and engine ground. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OKcGO TO 7.
NGcGO TO 6.
6 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors F7, M52 (RHD models)
+Harness for open or short between ECM and accelerator position sensor
cRepair open circuit or short to ground or short to power in harness or connectors.
7 CHECK ACCELERATOR POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 23 and accelerator position sensor terminal 2. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OKcGO TO 9.
NGcGO TO 8.
8 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors F7, M52 (RHD models)
+Harness for open or short between ECM and accelerator position sensor
cRepair open circuit or short to ground or short to power in harness or connectors.
DTC 0403 ACCEL POS SENSORZD30DDTi
Diagnostic Procedure (Cont'd)
EC-1133
Page 369 of 1033

16 CHECK ACCELERATOR POSITION SWITCH INPUT SIGNAL CIRCUIT-I FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Disconnect ECM harness connector.
3. Check harness continuity between accelerator position switch terminal 6 and ECM terminal 31. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OKcGO TO 18.
NGcGO TO 17.
17 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors M52, F7 (RHD models)
+Harness for open or short between ECM and accelerator position switch
cRepair open circuit or short to ground or short to power in harness or connectors.
18 CHECK ACCELERATOR POSITION SWITCH INPUT SIGNAL CIRCUIT-II FOR OPEN AND SHORT
1. Check harness continuity between accelerator position switch terminal 4 and ECM terminal 32. Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OKcGO TO 20.
NGcGO TO 19.
19 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors M52, F7 (RHD models)
+Harness for open or short between ECM and accelerator position switch
cRepair open circuit or short to ground or short to power in harness or connectors.
20 CHECK ACCELERATOR POSITION SWITCH
Check continuity between accelerator position switch terminals 4 and 5, 5 and 6 under the following conditions.
SEF418Y
OK or NG
OK (With CONSULT-II)cGO TO 21.
OK (Without CONSULT-II)cGO TO 22.
NGcReplace accelerator pedal assembly.
DTC 0403 ACCEL POS SENSORZD30DDTi
Diagnostic Procedure (Cont'd)
EC-1136
Page 372 of 1033

Diagnostic Procedure
1 CHECK INTAKE AIR LEAK
Listen for an intake air leak after the mass air flow sensor.
OK or NG
OKcGO TO 2.
NGcRepair or replace.
2 CHECK VARIABLE NOZZLE TURBOCHARGER OVERALL FUNCTION
1. Start engine and let it idle.
2. Make sure that variable nozzle turbocharger control actuator rod moves when revving engine up to 3,000 rpm and returning to
idle.
SEF320Z
OK or NG
OKcGO TO 3.
NGcGo to ªDiagnostic Procedureº in ªVARIABLE NOZZLE TURBOCHARGER CONTROL SOLE-
NOID VALVEº, EC-1264.
3 CHECK MASS AIR FLOW SENSOR
1. Start engine and warm it up to normal operating temperature.
2. Check voltage between ECM terminal 35 (Mass air flow sensor signal) and ground.
SEF400Y
3. If the voltage is out of specification, disconnect MAFS harness connector and connect it again.
Then repeat above check.
OK or NG
OKcGO TO 4.
NGcReplace mass air flow sensor.
4 CHECK INTERMIT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-1076.
cINSPECTION END
DTC 0406 INT AIR VOLZD30DDTi
EC-1139
Page 374 of 1033

On Board Diagnosis Logic
Malfunction is detected when ... Check Items (Possible Cause)
+An improper signal from the sensor is sent to ECM during
engine running and cranking.+Harness or connectors
(The sensor circuit is open.)
+Crankshaft position sensor (TDC)
DTC Confirmation Procedure
Before performing the following procedure, confirm that
battery voltage is more than 10V.
WITH CONSULT-II
1) Turn ignition switch ªONº and select ªDATA MONITORº
mode with CONSULT-II.
2) Crank engine for at least 1 second.
3) Start engine and run it for at least 2 seconds at idle speed.
4) If DTC is detected, go to ªDiagnostic Procedureº, EC-1143.
WITHOUT CONSULT-II
1) Crank engine for at least 1 second.
2) Start engine and run it for at least 2 seconds at idle speed.
3) Turn ignition switch ªOFFº, wait at least 5 seconds and then
turn ªONº.
4) Perform ªDiagnostic Test Mode II (Self-diagnostic results)º
with ECM.
5) If DTC is detected, go to ªDiagnostic Procedureº, EC-1143.
SEF817Y
DTC 0407 CRANK POS SEN (TDC)ZD30DDTi
EC-1141