
BODY & TRIM
SECTION
BT
MODIFICATION NOTICE:
+ The door trim has been changed.
+ The front seat with side air bag has been added.
+ An auto reverse function has been added to the driver's door window.
CONTENTS
PRECAUTIONS ................................................... 1002
Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº ... 1002
DOOR ................................................................... 1003
Front Door Limit Switch Reset (Driver side
only) ................................................................. 1003 INTERIOR TRIM
.................................................. 1004
Door Trim ......................................................... 1004
SEAT .................................................................... 1006
Front Seat ........................................................ 1006
MIRROR ............................................................... 1007
Door Mirror ....................................................... 1007
BT

Front Door Limit Switch Reset (Driver side
only)
RESET CONDITIONS
After each of the following operations are performed, reset the
limit switch (with built-in motor).
+Regulator removal and installation
+ Removal of motor from regulator
+ Operation of regulator as a single unit
+ Door glass removal and installation
+ Glass run removal and installation
RESET PROCEDURES
After installing parts, proceed as follows:
1. Close the door window completely.
2. Press the reset switch and open the door window completely.
3. Release the reset switch. After making sure the reset switch
has returned to the original position, close the door window
completely.
4. The limit switch is now reset.
CAUTION:
Be sure to manually open or close the door window. (Do not
use the automatic open-close procedures.)
SBT846
DOOR
BT-1003

Fuel Injection Control System
DESCRIPTION
System description
Three types of fuel injection control are provided to accommodate engine operating conditions; normal
control, idle control and start control. The ECM determines the appropriate fuel injection control. Under each
control, the amount of fuel injected is compensated to improve engine performance.
Pulse signals are exchanged between ECM and electronic control fuel injection pump (control unit is built-
in). The fuel injection pump control unit performs duty control on the spill valve (built into the fuel injection
pump) according to the input signals to compensate the amount of fuel injected to the preset value.
Start control
Input/output signal chart
Sensor Input Signal to ECM ECM Function Actuator
Engine coolant temperature sensor Engine coolant temperature
Fuel injection con-
trol (start control)Electronic control fuel injec-
tion pump Crankshaft position sensor (TDC) Engine speed
Ignition switch Start signal
When the ECM receives a start signal from the ignition switch,
the ECM adapts the fuel injection system for the start control.
The amount of fuel injected at engine starting is a preset program
value in the ECM. The program is determined by the engine
speed and engine coolant temperature.
For better startability under cool engine conditions, the lower the
coolant temperature becomes, the greater the amount of fuel
injected. The ECM ends the start control when the engine speed
reaches the specific value, and shifts the control to the normal
or idle control.
Idle control
Input/output signal chart
Sensor Input Signal to ECM ECM Function Actuator
Engine coolant temperature sensor Engine coolant temperature
Fuel injection con-
trol (Idle control)Electronic control fuel injec-
tion pump Crankshaft position sensor (TDC) Engine speed
Park/Neutral position (PNP) switch Gear position
Battery Battery voltage
Accelerator position switch Idle position
Vehicle speed sensor Vehicle speed
Air conditioner switch Air conditioner signal
Heat up switch Heat up switch signal
When the ECM determines that the engine speed is at idle, the fuel injection system is adapted for the idle
control. The ECM regulates the amount of fuel injected corresponding to changes in load applied to the
engine to keep engine speed constant. The ECM also provides the system with a fast idle control in response
to the engine coolant temperature and heat up switch signal.
SEF648S
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTIONZD30DDTi
EC-1019

REAL TIME DIAGNOSIS IN DATA MONITOR MODE
CONSULT-II has two kinds of triggers and they can be selected
by touching ªSETTINGº in ªDATA MONITORº mode.
1) ªAUTO TRIGº (Automatic trigger):
+The malfunction will be identified on the CONSULT-II screen
in real time.
In other words, DTC will be displayed if the malfunction is
detected by ECM.
At the moment a malfunction is detected by ECM, ªMONI-
TORº in ªDATA MONITORº screen is changed to ªRecording
Data ... xx%º as shown at left, and the data after the mal-
function detection is recorded. Then when the percentage
reached 100%, ªREAL-TIME DIAGº screen is displayed. If
ªSTOPº is touched on the screen during ª Recording Data ...
xx%º, ªREAL-TIME DIAGº screen is also displayed.
The recording time after the malfunction detection and the
recording speed can be changed by ªTRIGGER POINTº and
ªRecording Speedº. Refer to CONSULT-II OPERATION
MANUAL.
2) ªMANU TRIGº (Manual trigger):
+DTC will not be displayed automatically on CONSULT-II
screen even though a malfunction is detected by ECM.
DATA MONITOR can be performed continuously even
though a malfunction is detected.
Use these triggers as follows:
1) ªAUTO TRIGº
+While trying to detect the DTC by performing the ªDTC Con-
firmation Procedureº, be sure to select to ªDATA MONITOR
(AUTO TRIG)º mode. You can confirm the malfunction at the
moment it is detected.
+While narrowing down the possible causes, CONSULT-II
should be set in ªDATA MONITOR (AUTO TRIG)º mode,
especially in case the incident is intermittent.
When you are inspecting the circuit by gently shaking (or
twisting) the suspicious connectors, components and har-
ness in the ªDTC Confirmation Procedureº, the moment a
malfunction is found the DTC will be displayed. (Refer to GI
section, ªIncident Simulation Testsº in ªHOW TO PERFORM
EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCI-
DENTº.)
2) ªMANU TRIGº
+If the malfunction is displayed as soon as ªDATA MONITORº
is selected, reset CONSULT-II to ªMANU TRIGº. By select-
ing ªMANU TRIGº you can monitor and store the data. The
data can be utilized for further diagnosis, such as a compari-
son with the value for the normal operating condition.
SEF373Y
SEF707X
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONZD30DDTi
CONSULT-II (Cont'd)
EC-1043

9 CHECK ACCELERATOR POSITION SENSOR
With CONSULT-II
1. Reconnect all disconnected harness connectors.
2. Turn ignition switch ªONº.
3. Select ªDATA MONITORº mode with CONSULT-II.
4. Check the indication of ªACCEL POS SENº under the following conditions.
SEF818Y
OK or NG
OKcGO TO 11.
NGcReplace accelerator pedal assembly.
10 CHECK ACCELERATOR POSITION SENSOR
Without CONSULT-II
1. Reconnect all disconnected harness connectors.
2. Turn ignition switch ªONº.
3. Check voltage between ECM terminal 23 and ground under the following conditions.
SEF407Y
OK or NG
OKcGO TO 12.
NGcReplace accelerator pedal assembly.
11 RESET ACCELERATOR POSITION SENSOR IDLE POSITION MEMORY
With CONSULT-II
1. Turn ignition switch ªONº.
2. Select ªOFF ACCEL PO SIGº in ªACTIVE TESTº mode with CONSULT-II.
3. Touch ªCLEARº.
cGO TO 13.
DTC 0403 ACCEL POS SENSORZD30DDTi
Diagnostic Procedure (Cont'd)
EC-1134

12 RESET ACCELERATOR POSITION SENSOR IDLE POSITION MEMORY
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Let engine idle for 10 minutes.
cGO TO 13.
13 CHECK INTERMITTENT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-1076.
cINSPECTION END
14 CHECK ACCELERATOR POSITION SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch ªOFFº.
2. Disconnect accelerator position switch harness connector.
SEF708V
3. Turn ignition switch ªONº.
4. Check voltage between accelerator position switch terminal 5 and ground with CONSULT-II or tester.
SEF346X
OK or NG
OKcGO TO 16.
NGcGO TO 15.
15 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors M50, F5 (LHD models)
+Harness for open or short between accelerator position switch and ECM relay
+Harness for open or short between accelerator position switch and ECM
cRepair harness or connectors.
DTC 0403 ACCEL POS SENSORZD30DDTi
Diagnostic Procedure (Cont'd)
EC-1135

21 RESET ACCELERATOR POSITION SENSOR IDLE POSITION MEMORY
With CONSULT-II
1. Turn ignition switch ªONº.
2. Select ªOFF ACCEL PO SIGº in ªACTIVE TESTº mode with CONSULT-II.
3. Touch ªCLEARº.
cGO TO 23.
22 RESET ACCELERATOR POSITION SENSOR IDLE POSITION MEMORY
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Let engine idle for 10 minutes.
cGO TO 23.
23 CHECK INTERMITTENT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-1076.
cINSPECTION END
DTC 0403 ACCEL POS SENSORZD30DDTi
Diagnostic Procedure (Cont'd)
EC-1137

ENCODER AND LIMIT SWITCH CHECK
CHECK DRIVER SIDE DOOR WINDOW
SLIDE MECHANISM
Check the following.
+Obstacles in window, glass molding,
etc.
+Worn or deformed glass molding
+Door sash tilted too far inward or out-
ward
+Door window regulator
OK
cNG
Remove obstacles or
repair door window slide
mechanism.
CHECK POWER SUPPLY TO LIMIT
SWITCH
1. Disconnect driver side power window
regulator connector.
2. Turn ignition switch ON.
3. Check voltage between power window
main switch terminal
V9and ground.
Approx. 5V should exist.
OK
cNG
Replace power window
main switch.
CHECK LIMIT SWITCH OPERATION
1. Turn ignition switch OFF.
2. Connect driver side power window
regulator connector.
3. Turn ignition switch ON.
4. Check voltage between power window
main switch terminal
V9and ground
during power window closing operation.
NG
cOK
CHECK ENCODER
Measure voltage between
power window main switch
terminal
V16and ground
with oscilloscope when
power window is in auto-
matic closing operation. If
result is NG, replace
power window regulator
motor (front driver side).
If result is OK, replace
power window main
switch.
RESET LIMIT SWITCH
Reset limit switch. Refer to BT section.
Then check voltage between power win-
dow main switch terminal
V9and ground
during power window closing operation at
least ten times.
OK
cNG
Replace power window
regulator (front driver side).
CHECK ENCODER
Measure voltage between power window
main switch terminal
V16and ground with
oscilloscope when power window is in
automatic closing operation.
OK
cNG
Replace power window
regulator (front driver side).
Replace power window main switch.
Terminal No. Condition Voltage (DCV)
V9
Approx. 15 mm (0.59
in) below the full
closed position to full
closed positionApprox. 5
Other positions Approx. 0
Terminal No. Condition Voltage (DCV)
V9
Approx. 15 mm (0.59
in) below the full
closed position to full
closed positionApprox. 5
Other positions Approx. 0
SEL641W
SEL642W
.
.
.
.
.
POWER WINDOW
Trouble Diagnoses (Cont'd)
EL-1123