Page 3294 of 4592

SS0BL±01
SS±56
± SERVICE SPECIFICATIONSAUTOMATIC TRANSAXLE (A541E)
219 Author: Date:
AUTOMATIC TRANSAXLE (A541E)
SERVICE DATA
Line pressure (wheel locked)Engine idling
D position
R position
at stall (Throttle valve fully opened)
D position
R position
401 ± 461 kPa (4.1 ± 4.7 kgf/cm2, 58 ± 66 psi)
804 ± 882 kPa (8.2 ± 9.0 kgf/cm2, 117 ± 128 psi)
1,138 ± 1,236 kPa (11.6 ± 12.6 kgf/cm
2, 165 ± 179 psi)
1,716 ± 1,854 kPa (17.5 ± 18.9 kgf/cm2, 249 ± 269 psi)
Engine stall revolution2,600 ± 150 rpm
Time lag N " D position
N " R positionLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed (A/C OFF)
N position
700 ± 50 rpm
Throttle cable adjustment (Throttle valve fully opened)Between boot and face and inner cable stopper
0 ± 1 mm (0 ± 0.04 in.)
Drive plate runoutMax.
Torque converter clutch runout Max.
Torque converter clutch installation distance0.3 mm (0.0118 in.)
0.20 mm (0.0079 in.)
More than 13.7 mm (0.539 in.)
Lock±up point (Throttle valve opening 5%)
3rd gear (O/D main switch OFF) Lock±up ON
Lock±up OFF
O/D gear Lock±up ON
Lock±up OFF
60 ± 65 km/h (37 ± 40 mph)
53 ± 58 km/h (33 ± 36 mph)
60 ± 64 km/h (37 ± 40 mph)
53 ± 58 km/h (33 ± 36 mph)
Shift schedule
D position
(Throttle valve fully opened) 1 "2
2 "3
3 "O/D
O/D "3
3 "2
2 "1
(Throttle valve fully closed) 3 "O/D
O/D "3
2 position
(Throttle valve fully opened) 1 "2
3 "2
2 "1
L position
(Throttle valve fully opened) 3 "2
2 "1
60 ± 66 km/h (37 ± 41 mph)
112 ± 121 km/h (70 ± 75 mph)
174 ± 183 km/h (108 ± 114 mph)
167 ± 176 km/h (104 ± 109 mph)
104 ± 112 km/h (65 ± 70 mph)
50 ± 55 km/h (31 ± 34 mph)
35 ± 40 km/h (22 ± 25 mph)
20 ± 25 km/h (12 ± 16 mph)
60 ± 66 km/h (37 ± 41 mph)
122 ± 130 km/h (76 ± 81 mph)
50 ± 55 km/h (31 ± 34 mph)
106 ± 115 km/h (66 ± 71 mph)
54 ± 59 km/h (34 ± 37 mph)
Page 3301 of 4592

SS09Y±03
± SERVICE SPECIFICATIONSBRAKE
SS±63
226 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Master cylinder x Piston stopper bolt101007
Master cylinder x Reservoir1.71816 in.´lbf
Master cylinder x Brake booster131309
Brake line union nut 10 mm nut1515511
12 mm nut2020014
Brake booster clevis lock nut2526019
Brake booster x Pedal bracket131309
Brake pedal x Pedal bracket3940029
Pedal bracket x Instrument panel reinforcement131309
Front brake caliper installation bolt3435025
Bleeder plug8.38574 in.´lbf
Front brake torque plate x Steering knuckle1071,09079
Front brake caliper x Flexible hose2930021
Flexible hose x Shock absorber bracket2930021
Rear drum brake wheel cylinder x Backing plate101007
Parking brake cable bracket x Backing plate7.88069 in.´lbf
Rear brake caliper installation bolt2020014
Rear disc brake cariper main pin installation bolt2627020
Rear brake caliper x Flexible hose2930021
Rear brake torque plate x Rear axle carrier4747534
Proportioning valve installation bolt8.89078 in.´lbf
ABS actuator x Actuator bracket DENSO type5.45548 in.´lbf
ABS actuator x Actuator bracket BOSCH type9.09280 in.´lbf
ABS actuator x ECU BOSCH type2.62723 in.´lbf
ABS & TRAC actuator x Actuator bracket5.45548 in.´lbf
ABS (& TRAC) actuator bracket x Body1919514
Front speed sensor installation bolt7.88069 in.´lbf
Front speed sensor harness clamp bolt5.45548 in.´lbf
Rear speed sensor installation bolt7.88069 in.´lbf
Rear speed sensor harness clamp bolt5.45548 in.´lbf
Page 3302 of 4592

SS06L±03
SS±64
± SERVICE SPECIFICATIONSSTEERING
227 Author: Date:
STEERING
SERVICE DATA
ON±VEHICLE INSPECTION
Steering wheel freeplayMaximum30 mm (1.18 in.)
5S±FE Engine :
Drive belt tension New belt95 ± 145 lbf
Drive belt tension Used belt60 ± 100 lbf
1MZ±FE Engine :
Drive belt tension New belt150 ± 185 lbf
Drive belt tension Used belt95 ± 135 lbf
Fluid level rise Maximum5 mm (0.20 in.)
Fluid pressure at idle speed with valve closed Minimum7,845 kPa (80 kgf/cm2, 1,138 psi)
Steering effort at idle speedMaximum5.9 N´m (60 kgf´cm, 52 in.´lbf)
PS VANE PUMP
5S±FE and 1MZ±FE Engines:
Vane pump rotating torqueMaximum0.3 N´m (2.8 kgf´cm, 2.4 in.´lbf)
Oil clearance between pump shaft and bushing STD0.03 ± 0.05 mm (0.0012 ± 0.0020 in.)
Oil clearance between pump shaft and bushingMaximum0.07 mm (0.0028 in.)
Vane plate heightMinimum8.6 mm (0.339 in.)
Vane plate thickness Minimum1.397 mm (0.0550 in.)
Vane plate lengthMinimum14.991 mm (0.5902 in.)
Clearance between the rotor groove and plateMaximum0.035 mm (0.0014 in.)
Vane plate length Pump rotor and cam ring mark
NONE14.999 ± 15.001 mm (0.59051 ± 0.59059 in.)
114.997 ± 14.999 mm (0.59043 ± 0.59051 in.)
214.995 ± 14.997 mm (0.59035 ± 0.59043 in.)
314.993 ± 14.995 mm (0.59027 ± 0.59035 in.)
414.991 ± 14.993 mm (0.59020 ± 0.59027 in.)
Spring free lengthMinimum32.3 mm (1.272 in.)
PS GEAR
Steering rack runout Maximum0.30 mm (0.0118 in.)
Total preload (Control valve rotating torque)0.8 ± 1.4 N´m (8 ± 14 kgf´cm, 6.9 ± 12.2 in.´lbf)
Page 3303 of 4592

SS06M±01
± SERVICE SPECIFICATIONSSTEERING
SS±65
228 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
STEERING COLUMN
Steering wheel pad set screw (Torx screw)7.17263 in.´lbf
Steering wheel set nut3536026
Intermediate shaft assembly x Control valve shaft3536026
Steering column assembly x Intermediate shaft assembly3536026
Steering column assembly set nut2526019
Turn signal bracket x Column tube77061 in.´lbf
Lower column tube attachment x Column tube1919514
PS VANE PUMP
5S±FE and 1MZ±FE Engines:
Pressure feed tube x Control valve housing 5S±FE Engine32 (25)326 (250)24 (18)
Pressure feed tube x Pressure feed tube 1MZ±FE Engine20 (25)203 (250)15 (18)
Clamp plate set nut 5S±FE Engine101007
Clamp plate set nut 1MZ±FE Engine7.88069 in.´lbf
PS vane pump set bolt A bolt29 (43)293 (440)21 (32)
PS vane pump set bolt B bolt4344032
Oil pressure switch x Union bolt2121015
Union bolt x Pressure feed tube5252538
Vane pump pulley set nut4344032
Front bracket x Rear bracket4344032
Suction port union set bolt131309
Pressure port union8385062
Rear housing set bolt2424017
PS GEAR
Pressure feed tube clamp plate set nut101007
Pressure feed and return tubes x Control valve housing32 (25)326 (250)24 (18)
Stabilizer bar set bolt1919514
PS gear assembly set bolt and nut1811,850134
Turn pressure tube union nut10 (13)102 (130)7 (9)
Tie rod end lock nut7475054
Rack x Rack end60 (83)615 (850)45 (62)
Rack guide spring cap lock nut50 (69)513 (700)37 (51)
Rack housing cap5960043
Selt±locking nut2525018
Control valve housing set bolt1818513
( ): For use without SST
Page 3304 of 4592
SS061±17
SS±66
± SERVICE SPECIFICATIONSSUPPLEMENTAL RESTRAINT SYSTEM
229 Author: Date:
SUPPLEMENTAL RESTRAINT SYSTEM
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Steering wheel3536026
Steering wheel pad7.17263 in.´lbf
Front passenger airbag assembly x Instrument panel reinforcement2020515
Front seat installation bolt3737527
Seatback frame set bolt Bolt A
(See page RS±49) Bolt B18
15185
15013
11
Airbag sensor assembly2020515
Front airbag sensor2020515
Side airbag sensor assembly2020515
Front seat outer belt retractor Upper bolt
Lower bolt7.5
4276
43066 in.´lbf
31
Page 3307 of 4592

SS0BY±01
± SERVICE SPECIFICATIONSBODY
SS±69
232 Author: Date:
BODY
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
FRONT BUMPER±±±
Front bumper cover x Body5.55549 in.´lbf
Front bumper reinforcement x Body3435025
REAR BUMPER±±±
Rear bumper cover x Body5.05043 in.´lbf
Rear bumper reinforcement x Body3435025
HOOD±±±
Hood hinge x Hood2626019
Hood lock x Body8.08071 in.´lbf
FRONT AND REAR DOOR±±±
Front door hinge x Body3131022
Rear door hinge x Body2626019
Door hinge x Door panel2626019
Door lock striker x Body2626019
Outside rear view mirror x Front door panel5.55549
Door inside handle x Door panel3.53531 in.´lbf
Door glass x Window regulator8.08071 in.´lbf
Window regulator x Door panel5.55549 in.´lbf
Door lock x Door panel5.05043 in.´lbf
Door outside handle x Door panel7.07061 in.´lbf
Door check x Body3030022
Door check x Door panel8.08071 in.´lbf
LUGGAGE COMPARTMENT DOOR AND HINGE±±±
Luggage door hinge x Luggage door8.08071 in.´lbf
Luggage door lock striker x Body5.55549 in.´lbf
Luggage door lock x Luggage door5.55549 in.´lbf
FRONT WIPER AND WASHER±±±
Wiper motor assembly x Body2424518
Wiper arm x Wiper pivot5.55549 in.´lbf
SLIDING ROOF±±±
Sliding roof assembly x Body5.55549 in.´lbf
INSTRUMENT PANEL±±±
Front passenger airbag assembly x Reinforcement2020014
Steering wheel lock nut3536026
SEAT±±±
Front Seat (Power Seat for TMC Made)±±±
Hinge cover x Seatback frame1818513
Seatback frame x Power seat adjuster1515011
Seatback frame x Side airbag assembly6.06153 in.´lbf
Front Seat (Manual Seat for TMC Made)±±±
Front seat adjuster x Body3737527
Page 3319 of 4592

SS04W±03
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS±9
67 Author: Date:
SUSPENSION AND AXLE
SERVICE DATA
Vehicle heightFront*5218 mm (8.58 in.)Vehicle height
Tire size: 205/65R15Rear*6270 mm (10.63 in.)
Camber0°36'±45'(0 6°±075°)Camber
Ri h l f
±0°36' ± 45' (0.6° ± 0.75°)
45' (0 75°) lRight±left error45' (0.75°) or less
Front wheel
Caster
Right±left error2°10' ± 45' (2.17° ± 0.75°)
45' (0.75°) or less
Front wheel
alignmentSteering axis inclination
Right±left error13°01' ± 45' (13.02° ± 0.75°)
45' (0.75°) or less
Toe±in (Total)
Rack end length difference
0° ± 12' (0° ± 0.2° 0 ± 2 mm 0 ± 0.08 in.)
1.5 mm (0.059 in.) or less
Wheel angle Inside wheel35°50' ± 2° (35.84° ± 2°)Wheel angle Inside wheel
Outside wheel31°28' (31.47°)
Rear wheel
Camber
Right±left error±0°45' ± 45' (±0.75° ± 0.75°)
45' (0.75°) or less
Rear wheel
alignmentToe±in (total)
No. 2 lower suspension arm length difference0°24' ± 12' (0.4° ± 0.2°)
4 ± 2 mm (0.16 ± 0.08 in.)
1 mm (0.04 in.) or less
*1: Front measuring point
Measure the distance from the ground to the center of the front side lower suspension arm mounting bolt.
*
2: Rear measuring point
Measure the distance from the ground to the center of the front side strut rod mounting bolt.
FtlAxle bearing backlash Maximum0.05 mm (0.0020 in.)Front axleAxle hub deviationMaximum0.05 mm (0.0020 in.)
Front drive shaft
Drive shaft standard length
LH
RH
609.2 ± 2.0 mm (23.984 ± 0.079 in.)
842.9 ± 2.0 mm (33.185 ± 0.079 in.)
Ft iLower ball joint turning torque1.0 ± 3.4 N´m (10 ± 35 kgf´cm, 8.7 ± 30 in.´lbf)Front suspensionStabilizer bar link turning torque0.05 ± 1.0 N´m (0.5 ± 10 kgf´cm, 0.4 ± 8.7 in.´lbf)
RlAxle bearing backlash0.05 mm (0.0020 in.)Rear axleAxle hub deviation0.07 mm (0.0028 in.)
RiNo. 2 lower suspension arm length512.3 mm (20.169 in.)Rear suspensionStabilizer bar link turning torque0.05 ± 1.0 N´m (0.5 ± 10 kgf´cm, 0.4 ± 8.7 in.´lbf)
Page 3514 of 4592
R07653
SR06G±01
F01477
SR±8
± STEERINGSTEERING WHEEL
2103 Author: Date:
STEERING WHEEL
INSPECTION
1. CHECK STEERING WHEEL FREEPLAY
With the vehicle stopped and tires facing straight ahead, rock
the steering wheel gently back and forth with light finger pres-
sure.
Freeplay should not exceed the maximum.
Maximum freeplay: 30 mm (1.18 in.)
2. CHECK STEERING EFFORT
(a) Center the steering wheel.
(b) Remove the steering wheel pad.
(See page SR±11)
(c) Start the engine and run it at idle.
(d) Measure the steering effort in both directions.
Reference: 5.9 N´m (60 kgf´cm, 52 in.´lbf)
HINT:
Be sure to consider the tire type, pressure and contact surface
before making your diagnosis.
(e) Torque the steering wheel set nut.
Torque: 35 N´m (360 kgf´cm, 26 ft´lbf)
(f) Install the steering wheel pad.
(See page SR±16)