Page 25 of 4592
AC21V±01
I07050
ReinforcementInstrument Panel
No. 1 Brace
No. 2 Brace
A/C Unit
Piping Clamp
Suction Tube
Liquid Tube
Piping Clamp
O±ring O±ring
Air Duct (Rear Foot)
Air Duct (Foot)Blower Motor
Connector Bracket Non±reusable partWater Hose
± AIR CONDITIONINGAIR CONDITIONING UNIT
AC±25
2507 Author: Date:
COMPONENTS
Page 27 of 4592

AC21W±01
N20288
N20237
Water Hose
MarkingUpper
LH
Hose ClipRH Heater Radiator Pipe
45 ± 10°
Lower
I09160
± AIR CONDITIONINGAIR CONDITIONING UNIT
AC±27
2509 Author: Date:
REMOVAL
1. DISCHARGE REFRIGERANT FROM REFRIGERATION
SYSTEM
HINT:
At the time of installation, please refer to the following item.
Evacuate air from refrigeration system.
Charge system with refrigerant and inspect for leakage of refrig-
erant.
Specified amount: 800 ± 50 g (28.22 ± 1.76 oz.)
2. DRAIN ENGINE COOLANT FROM RADIATOR
HINT:
It is not necessary to drain out all the coolant.
3. DISCONNECT WATER HOSE FROM HEATER RADIA-
TOR PIPES
(a) Using pliers, grip the claws of the hose clip and slide the
hose clip along the hose.
(b) Disconnect the water hose.
HINT:
At the time of installation, please refer to the following items.
Push the water hose onto the heater radiator pipe as far
as ridge on the pipe and install the hose clip.
Install the hose clip in a position, as shown in the illustra-
tion.
4. REMOVE BLOWER UNIT (See page AC±35)
5. REMOVE INSTRUMENT PANEL AND REINFORCE-
MENT (See page BO±75)
6. DISCONNECT LIQUID AND SUCTION TUBES
(a) Using SST, remove the 2 piping clamps.
SST 09870±00015 (Suction tube)
09870±00025 (Liquid tube)
Page 57 of 4592
AC21Z±01
N20692
I09156
I09155
I09154
AC±56
± AIR CONDITIONINGHEATER RADIATOR
2538 Author: Date:
HEATER RADIATOR
REMOVAL
1. DRAIN ENGINE COOLANT FROM RADIATOR
HINT:
It is not necessary to drain out all the coolant.
2. DISCONNECT WATER HOSES FROM A/C UNIT
(See page AC±27)
3. REMOVE NO. 1 LOWER INSTRUMENT PANEL
4. REMOVE LH INSTRUMENT LOWER PANEL
5. REMOVE HEATER RADIATOR
(a) Release the 3 claws and pull out the heater protector.
(b) Remove the 3 screws 3 plate.
(c) Remove the 2 screws and 2 clamps and disconnect the
2 heater radiator pipes.
(d) Remove the heater radiator.
Page 66 of 4592
AC223±01
N20287
N20278
Z19151
DEF.FOOT/DEF.
FOOT BI±LEVEL
FACE
1
2
3
4 5 6
736°
0 ± 2.5° 36° 40°53°
± AIR CONDITIONINGAIR OUTLET SERVOMOTOR
AC±65
2547 Author: Date:
AIR OUTLET SERVOMOTOR
INSPECTION
1. REMOVE NO. 1 LOWER INSTRUMENT PANEL
2. REMOVE LH INSTRUMENT LOWER PANEL
(See page BO±75)
3. REMOVE SERVOMOTOR
(a) Release the claw and pull out the plate.
(b) Disconnect the connector.
(c) Remove the 3 screws and servomotor.
4. INSPECT SERVOMOTOR OPERATION
(a) Connect the positive (+) lead from the battery to terminal
6 and the negative (±) lead to terminal 7.
(b) Connect the negative (±) lead from the battery to each ter-
minal and check that the shaft rotates at each position, as
shown in the illustration.
Connected terminalPosition
5DEF.
4FOOT/DEF.
3FOOT
2B/L
1FACE
If operation is not as specified, replace the servomotor.
Page 67 of 4592
N20278
N20287
N20245
Pin
Pin AC±66
± AIR CONDITIONINGAIR OUTLET SERVOMOTOR
2548 Author: Date:
5. INSTALL SERVOMOTOR
(a) Install servomotor with the 3 screws.
(b) Connect he connector.
(c) Install the plate, then restraint the claw.
(d) Insert the drain of plate to the lever pin.
6. INSTALL LH INSTRUMENT LOWER PANEL
7. INSTALL NO. 1 LOWER INSTRUMENT PANEL
(See page BO±81)
Page 82 of 4592
AC0ND±02
Z19017
LH Lower Instrument
Panel
No.1 Lower Finish
Panel
Cowl Side Trim
Front Door Inside
Scuff PlateCenter Cluster Finish Panel
A/C Control Assembly
Glove Compartment
Cowl Side Trim
Air Inlet Damper Control Cable
Air Inlet Control Lever
Mode Switch
A/C Switch
Defogger Switch
Heater Control
Name Sheet
Heater Control Knob Heater Control BaseBlower Speed Control
SwitchFront Door Inside Scuff Plate
± AIR CONDITIONINGAIR CONDITIONING CONTROL ASSEMBLY
AC±81
2563 Author: Date:
COMPONENTS
Page 83 of 4592
AC0NE±02
N20304
Air Mix Damper
Control Cable
Air Inlet Damper
Control Cable
N20289
AC±82
± AIR CONDITIONINGAIR CONDITIONING CONTROL ASSEMBLY
2564 Author: Date:
REMOVAL
1. REMOVE COWL SIDE TRIM LH AND RH
2. REMOVE FRONT DOOR INSIDE SCUFF PLATE LH
AND RH
3. REMOVE NO. 2 LOWER COVER
4. REMOVE GLOVE COMPARTMENT
5. REMOVE NO. 1 LOWER INSTRUMENT PANEL
6. REMOVE LH LOWER INSTRUMENT PANEL
7. REMOVE CENTER CLUSTER FINISH PANEL
8. DISCONNECT A/C CONTROL CABLES
9. REMOVE A/C CONTROL ASSEMBLY
Remove the 4 screws and pull out the A/C control assembly,
then disconnect the connector.
Page 592 of 4592
BE0A0±03
Z19043
Engine Room Relay Block No.1
Engine Room Junction
Block No.2
Engine Room Relay Block No.2
Instrument Panel Junction Block No.1
Turn Signal Flasher
± BODY ELECTRICALPOWER SOURCE
BE±11
2231 Author: Date:
POWER SOURCE
LOCATION