Z15498
Oil
PS Gear
Closed
SSTPS Vane
Pump Reservoir
Z15499
Oil
PS Gear
SSTPS Vane
Pump Reservoir
Open
Z15500
Oil
PS Gear
SSTPS Vane
Pump Reservoir
Lock Position
± STEERINGPOWER STEERING FLUID
SR±7
2102 Author: Date:
(f) With the engine idling, close the valve of the SST and ob-
serve the reading on the SST.
Minimum fluid pressure:
7,845 kPa (80 kgf´cm
2, 1,138 psi)
NOTICE:
Do not keep the valve closed for more than 10 se-
conds.
Do not let the fluid temperature become too high.
(g) With the engine idling, open the valve fully.
(h) Measure the fluid pressure at engine speeds of 1,000 rpm
and 3,000 rpm.
Difference fluid pressure:
490 kPa (5 kgf´cm
2, 71 psi) or less
NOTICE:
Do not turn the steering wheel.
(i) With the engine idling and valve fully opened, turn the
steering wheel to full lock.
Minimum fluid pressure:
7,845 kPa (80 kgf´cm
2, 1,138 psi)
NOTICE:
Do not maintain lock position for more than 10 se-
conds.
Do not let the fluid temperature become too high.
(j) Disconnect the SST.
(k) Connect the pressure feed tube.
(See page SR±28)
(l) Bleed the power steering system.
(See page SR±4)
On some Toyota models, when Rapgard is removed from the vehicle, a stain is left on the paint
surface. This stain can be seen under the clear coat and is not a defect of the clear coat. The
stain corresponds to a wrinkled area of Rapgard which retained liquids, such as window washer
fluid, that left a discoloration.
REPAIR PROCEDURE:
To remove a stain from a vehicle, heat the stain surface to a temperature of 70 C ± 80 C.
When the stain is removed it will not reappear.
Equipment ±
1. Infrared lamp or dryer to heat the surface.
2. Aluminum foil or a damp cloth to protect plastic parts from deformation.
Procedure ±
1. Apply aluminum foil to adjoining plastic parts or cool with damp cloth periodically.
2. Use an infrared lamp or dryer on the stain developed area and heat for 5 to 10 minutes
at 70 C ± 80 C.
3. After heating for 5 minutes, check whether the stain has disappeared. If the stain still
remains, reheat the area and check again.
NOTE:Take care that the body's paint surface temperature does not become too high.
WARRANTY INFORMATION:
STAINS ON RAPGARD APPLIED AREASPage 1 of 1
AUGUST 9, 1996
BODY
BO008±96
ALL MODELS
OPCODE DESCRIPTION TIME OPN T1 T2
BD6004Remove stains from paint surface
caused by Rapguard0.653301±XXXXX 61 99
Stain
REFINISHING REPLACEMENT BUMPER COVERS ± PA003-02June 14, 2002
Page 2 of 2
2.Scrub the bumper covers with the soap and water solution, making sure all
difficult±to±reach areas are thoroughly cleaned.
3. Rinse the entire bumper cover with clean deionized water, making sure all
difficult±to±reach areas are thoroughly rinsed.
4. Dry the surface with a clean towel before water dries on the surface. Clean, dry
compressed air from an oil±less compressor may be substituted for drying with a
towel.
5. Degrease the surface with a wax, grease, and silicone
remover.
NOTE:
Lacquer thinner or brake cleaner will NOT
remove silicone. You MUST use a wax,
grease, and silicone
remover. Carefully follow application instructions on the container
label. Fish eyes or other paint irregularities may result from not following instructions.
6. Apply a generous amount of sanding paste with a gray 3M ScotchBrite pad. Only a
gray pad should be used during the sanding process. Sand the entire bumper cover
surface. Be sure all difficult±to±reach areas are thoroughly sanded.
7. Clean the entire bumper cover with car wash soap and water. Be sure all
difficult±to±reach areas are thoroughly cleaned.
8. Rinse the entire bumper with clean deionized water. Be sure all difficult±to±reach
areas are thoroughly rinsed.
9. Degrease the surface with an anti±static plastic parts cleaner
and a white body shop
towel or paper towel.
NOTE:
Never use a red shop towel to wipe the surface (contains silicone).
10. Assure the bumper is firmly held in place to a steady fixture.
11. Apply a plastic parts adhesion promoter to the surface, according to the
manufacturer 's recommendations.
12. Apply plastic parts primer to the surface, according to the paint manufacturer's
recommendations.
13. Since bumpers are made of flexible plastic urethane material, use a two±part
urethane finish paint system with plasticizer (flex agent) for all bumper and cladding
repairs. Apply the appropriate top coat to the surface, according to the paint
manufacturer 's recommendations.
14. If heat is applied to cure the paint, assure the surface temperature does not exceed
80C (176F. )
For additional information concerning the refinish process for plastic bumpers/cladding,
please contact your respective refinish paint manufacturer's local representative.
Apply
Primer
Wash with
Soap & WaterScrub with
Sanding
PasteWash with
Soap & WaterRinse &
Towel DryDegrease
Step 1
Apply
Adhesion
PromoterApply Top
CoatRinse &
Towel DryDegrease
Step 2
Refinishing
Procedure
(Continued)
TRANSMISSION OIL COOLER INSTALLATION ± TC003±97 October 17, 1997
Procedure1. Parts removal in preparation for cooler
installation:
A. Remove the 9 bolts, 2 screws and
the center engine under cover.
B. Remove the engine coolant
temperature switch connector and
the wire clamp.
C. Remove battery and tray.
D. Disconnect the cooling fan
connector.
E. Disconnect the No.1 engine coolant
temperature switch wire connector.
F. Remove the 2 bolts and then the
cooling fan.
Page 2 of 6
Fig. 2Center Engine Under Cover
Fig. 3ClampSwitch
Fig. 4
TRANSMISSION OIL COOLER INSTALLATION ± TC003±97 October 17, 1997
Procedure3. Final Assembly:
(Continued)
A. Reconnect the coolant temperature
switch connector and wire clamp as
illustrated in figure 14.
B. Install the cooling fan with 2 bolts.
C. Reconnect the cooling fan
connector and the No.1 engine
temperature switch wire connector
as shown in figure 15.
D. Reinstall battery and tray.
E. Start the engine.
F. With the engine at idle and the
brake pedal depressed, shift the
selector into all positions from ªPº to
ªLº, and return it to the ªPº position.
G. Check for leaks from the hose joints.
H. Add new fluid type ATF D´II or
DEXRON´III (DEXRON´II).
NOTE:
Additional capacity with cooler will be
0.38 US quarts (0.36 liters).
I. Shift the selector into all positions
from ªPº to ªLº, and return to ªPº.
J. Check fluid level with engine idling
at normal operating temperature of
158 to 176F (70 to 80C) and add
more fluid if required.
CAUTION:
Do not overfill.
K. Shut off the engine and reinstall the
center engine under cover with 9
bolts and 2 screws as shown in
figure 18.
Page 6 of 6
Fig. 15
Fig. 16
Fig. 17
Fig. 18
E
RELAY
Basically, an electrically operated
switch which may be normally
closed (1) or open (2).
Current flow through a small coil
creates a magnetic field which either
opens or closes an attached switch.
1. NORMALLY
CLOSED
2. NORMALLY
OPEN
SWITCH, MANUAL
Opens and closes
iitth b
SPEAKER
An electromechanical device which
creates sound waves from current
flow.
RELAY, DOUBLE THROW
A relay which passes current
through one set of contacts or the
other.
circuits, thereby
stopping (1) or
allowing (2) current
flow.1. NORMALLY
OPEN
2. NORMALLY
CLOSED
RESISTOR
An electrical component with a fixed
resistance, placed in a circuit to
reduce voltage to a specific value.SWITCH, DOUBLE THROW
A switch which continuously passes
current through one set of contacts
or the other.
RESISTOR, TAPPED
A resistor which supplies two or
more different non adjustable
resistance values.SWITCH, IGNITION
A key operated switch with several
positions which allows various
circuits, particularly the primary
ignition circuit, to become
operational.
RESISTOR, VARIABLE or RHEOSTAT
A controllable resistor with a variable
rate of resistance.
Also called a potentiometer or
rheostat.
SENSOR (Thermistor)
A resistor which varies its resistance
with temperature.SWITCH, WIPER PARK
Automatically returns wipers to the
stop position when the wiper switch
is turned off.
(Reed Switch Type)
SENSOR, SPEED
Uses magnetic impulses to open
and close a switch to create a signal
for activation of other components.TRANSISTOR
A solidstate device typically used as
an electronic relay; stops or passes
current depending on the voltage
applied at ºbaseº.
SHORT PIN
Used to provide an unbroken
connection within a junction block.WIRES
Wires are always drawn as
straight lines on wiring
diagrams.
Crossed wires (1) without a
black dot at the junction are
tj i d
(1) NOT
CONNECTED
SOLENOID
An electromagnetic coil which forms
a magnetic field when current flows,
to move a plunger, etc.
j
not joined;
crossed wires (2) with a
black dot or octagonal ( )
mark at the junction are
spliced (joined)
connections.
(2) SPLICED
E
RELAY
Basically, an electrically operated
switch which may be normally
closed (1) or open (2).
Current flow through a small coil
creates a magnetic field which either
opens or closes an attached switch.
1. NORMALLY
CLOSED
2. NORMALLY
OPEN
SWITCH, MANUAL
Opens and closes
iitth b
SPEAKER
An electromechanical device which
creates sound waves from current
flow.
RELAY, DOUBLE THROW
A relay which passes current
through one set of contacts or the
other.
circuits, thereby
stopping (1) or
allowing (2) current
flow.1. NORMALLY
OPEN
2. NORMALLY
CLOSED
RESISTOR
An electrical component with a fixed
resistance, placed in a circuit to
reduce voltage to a specific value.SWITCH, DOUBLE THROW
A switch which continuously passes
current through one set of contacts
or the other.
RESISTOR, TAPPED
A resistor which supplies two or
more different non adjustable
resistance values.SWITCH, IGNITION
A key operated switch with several
positions which allows various
circuits, particularly the primary
ignition circuit, to become
operational.
RESISTOR, VARIABLE or RHEOSTAT
A controllable resistor with a variable
rate of resistance.
Also called a potentiometer or
rheostat.
SENSOR (Thermistor)
A resistor which varies its resistance
with temperature.SWITCH, WIPER PARK
Automatically returns wipers to the
stop position when the wiper switch
is turned off.
(Reed Switch Type)
SENSOR, SPEED
Uses magnetic impulses to open
and close a switch to create a signal
for activation of other components.TRANSISTOR
A solidstate device typically used as
an electronic relay; stops or passes
current depending on the voltage
applied at ºbaseº.
SHORT PIN
Used to provide an unbroken
connection within a junction block.WIRES
Wires are always drawn as
straight lines on wiring
diagrams.
Crossed wires (1) without a
black dot at the junction are
tj i d
(1) NOT
CONNECTED
SOLENOID
An electromagnetic coil which forms
a magnetic field when current flows,
to move a plunger, etc.
j
not joined;
crossed wires (2) with a
black dot or octagonal ( )
mark at the junction are
spliced (joined)
connections.
(2) SPLICED