± DIAGNOSTICSENGINE (1MZ±FE)
DI±365
600 Author: Date:
3 Check harness and connector between ECM and stop light switch
(See page IN±31).
NG Repair or replace harness or connector.
OK
Check and replace ECM (See page IN±31).
DI02U±02
Vehicle Brought to Workshop
Customer Problem Analysis
Check DTC and Freeze Frame Data (Precheck)
Record or Print DTC and Freeze Frame Data P.
DI±389
Clear DTC and Freeze Frame Data P. DI±389
Visual Inspection
Setting the Check Mode Diagnosis P.
DI±389
1
Items insideare titles of pages in this manual, with the
page number indicated in the bottom portion. See the indicated
pages for detailed explanations.
P.
DI±388
Connect an OBD II scan tool or TOYOTA hand±held tester to DLC3.
If the display shows ºUNABLE TO CONNECT TO VEHICLEº when you have connected the
scan tool / TOYOTA hand±held tester, inspect DLC3 P.
DI±389
2
3
4
5
6
Symptom does not occur
Problem Symptom Confirmation8
7Symptom Simulation
P.
IN±21Symptom occurs
DTC CheckP. DI±389OK Code11Preliminary Check
P.
DI±389
DTC Chart
P. DI±401Mechanical System Test
P.
DI±389
Manual Shifting Test
P.
DI±389 OK
OK
Chapter 1
(Electronic)Chapter 2
(On±Vehicle)
P.
DI±405 OK
Chapter 3
(Off±Vehicle)OK Problem Symptoms Table± P. DI±405
Circuit
InspectionO/D Cancel Signal Check
O/D Main Switch & O/D OFF Indica-
tor Light Circuit Check
NG
Parts Inspection
NG
NGNG
Identification of ProblemRepairConfirmation TestEnd
NG
NG
12NG
13
14
15
16 17 9
10
P. DI±405P. DI±405
P. DI±428 to DI±431
± DIAGNOSTICSAUTOMATIC TRANSAXLE (A140E)
DI±387
622 Author: Date:
AUTOMATIC TRANSAXLE (A140E)
HOW TO PROCEED WITH TROUBLESHOOTING
DI02W±02
FI0534
S05335
TOYOTA hand±held tester
DLC3
± DIAGNOSTICSAUTOMATIC TRANSAXLE (A140E)
DI±389
624 Author: Date:
PRE±CHECK
1. DIAGNOSIS SYSTEM
(a) Description
When troubleshooting OBD II vehicles, the only dif-
ference from the usual troubleshooting procedure
is that you connect an OBD II scan tool complying
with SAE J1987 or TOYOTA hand±held tester to the
vehicle, and read off various data output from the
vehicle's ECM.
OBD II regulations require that the vehicle's on±
board computer lights up the Malfunction Indicator
Lamp (MIL) on the instrument panel when the com-
puter detects a malfunction in the computer itself or
in drive system components which affect vehicle
emissions. In addition to the MIL lighting up when
a malfunction is detected, the applicable DTCs pre-
scribed by SAE J2012 are recorded in the ECM
memory (See page DI±16).
If the malfunction only occurs in 3 trips, the MIL goes
off but the DTCs remain recorded in the ECM
memory.
To check the DTCs, connect an OBD II scan tool or
TOYOTA hand±held tester to DLC3 on the vehicle.
The OBD II scan tool or TOYOTA hand±held tester
also enables you to erase the DTCs and check
freeze frame data and various forms of engine data
(For instruction book).
DTCs include SAE controlled codes and Manufac-
turer controlled codes.
SAE controlled codes must be set as the codes pre-
scribed by the SAE, while Manufacturer controlled
codes can be set freely by the manufacturer within
the prescribed limits.
(See DTC chart on page DI±401)
N09214
DLC3 DI±390
± DIAGNOSTICSAUTOMATIC TRANSAXLE (A140E)
625 Author: Date:
The diagnosis system operates in normal mode
during normal vehicle use, and also has a check
mode for technicians to simulate malfunction symp-
toms and perform troubleshooting. Most DTCs use
2 trip detection logic(*) to prevent erroneous detec-
tion. By switching the ECM to check mode when
troubleshooting, the technician can cause the MIL
to light up and for a malfunction that is only detected
once or momentarily.
(TOYOTA hand±held tester) (See page DI±401)
*2 trip detection logic:
When a logic malfunction is first detected, the mal-
function is temporarily stored in the ECM memory.
If the same malfunction is detected again during the
2nd test drive, this 2nd detection causes the MIL to
light up.
(b) Inspect the DLC3.
The vehicle's ECM uses V.P.W. (Variable Pulse Width) for
communication to comply with SAE J1850. The terminal
arrangement of DLC3 complies with SAE J1962 and
matches the V.P.W. format.
Tester connectionConditionSpecified condition
2 (Bus Line) ± 5 (Signal ground)During communicationPulse generation
4 (Chassis Ground) ± BodyAlways1 W or less
5 (Signal Ground) ± BodyAlways1 W or less
16 (B+) ± BodyAlways9 ± 14 V
HINT:
If your display shows ºUNABLE TO CONNECT TO VEHICLEº
when you have connected the cable of OBD II scan tool or TOY-
OTA hand±held tester to DLC3, turned the ignition switch ON
and operated the scan tool, there is a problem on the vehicle
side or tool side.
If communication is normal when the tool is connected to
another vehicle, inspect DLC3 on the original vehicle.
If communication is still not possible when the tool is con-
nected to another vehicle, the problem is probably in the
tool itself, so consult the Service Department listed in the
tool's instruction manual.
FI0534
S05335
TOYOTA hand±held tester
DLC3
± DIAGNOSTICSAUTOMATIC TRANSAXLE (A140E)
DI±391
626 Author: Date:
2. INSPECT DIAGNOSIS (NORMAL MODE)
(a) Check the MIL.
(1) The MIL comes on when the ignition switch is turned
ON and the engine is not running.
HINT:
If the MIL does not light up, troubleshoot the combination meter
(See page BE±47).
(2) When the engine is started, the MIL should go off.
If the lamp remains on, the diagnosis system has
detected a malfunction or abnormality in the sys-
tem.
(b) Check the DTC.
NOTICE:
(TOYOTA hand±held tester only): When the diagnostic sys-
tem is switched from normal mode to check mode, it erases
all DTCs and freeze frame data recorded in normal mode.
So before switching modes, always check the DTCs and
freeze frame data, and note them down.
(1) Prepare an OBD II scan tool (complying with SAE
J1978) or TOYOTA hand±held tester.
(2) Connect the OBD II scan tool or TOYOTA hand±
held tester to DLC3 at the lower portion of the instru-
ment panel.
(3) Turn the ignition switch ON and turn the OBD II scan
tool or TOYOTA hand±held tester switch ON.
(4) Use the OBD II scan tool or TOYOTA hand±held
tester to check the DTCs and freeze frame data and
note them down (For operating instructions, see the
OBD II scan tool's instruction book).
(5) See page DI±401 to confirm the details of the DTCs.
NOTICE:
When simulating symptoms with an OBD II scan tool (ex-
cluding TOYOTA hand±held tester) to check the DTCs, use
normal mode. For codes on the DTCs chart subject to º2
trip detection logicº, turn the ignition switch off after the
symptoms have been simulated the 1st time. Then repeat
the simulation process again. When the program has
DTCs, the DTCs are recorded in the ECM.
± DIAGNOSTICSAUTOMATIC TRANSAXLE (A140E)
DI±393
628 Author: Date:
(b) Clearance the DTC.
The following actions will erase the DTC and freeze frame
data. Operating an OBD II scan tool (complying with SAE
J1978) or TOYOTA hand±held tester to erase the codes.
(See the OBD II scan tool's instruction book for operating
instructions.)
4. ROAD TEST
NOTICE:
Perform the test at normal operating ATF temperature 50 ± 80 °C (122 ± 176 °F).
(a) D position test
Shift into the D position and fully depress the accelerator pedal and and check the following points:
(1) Check up±shift operation.
1 " 2, 2 " 3 and 3 " O/D up±shifts take place, at the shift point shown in the automatic shift
schedule (See page SS±54).
HINT:
O/D Gear Up±shift Prohibition Control (1. Coolant temp. is 50 °C (122 °C) or less. 2. If there is a 10
km/h (6 mph) difference between the set cruise control speed and vehicle speed.)
O/D Gear Lock±up Prohibition Control (1. Brake pedal is depressed. 2. Coolant temp. is 50 °C
(122 °C) or less.)
(2) Check for shift shock and slip.
Check for shock and slip at the 1 " 2, 2 " 3 and 3 " O/D up±shifts.
(3) Check for abnormal noises and vibration.
Run at the D position lock±up or O/D gear and check for abnormal noises and vibration.
HINT:
The check for the cause of abnormal noises and vibration must be done very thoroughly as it could also be
due to loss of balance in the differential or torque converter clutch, etc.
(4) Check kick±down operation.
While running in the D position, 2nd, 3rd and O/D gears, check to see that the possible kick±down
vehicle speed limits for 2 " 1, 3 " 2 and O/D " 3 kick±downs conform to those indicated on
the automatic shift schedule (See page SS±54).
(5) Check abnormal shock and slip at kick±down.
(6) Check the lock±up mechanism.
Drive in D position, O/D gear, at a steady speed (lock±up ON) of about 75 km/h (47 mph).
Lightly depress the accelerator pedal and check that the engine speed does not change
abruptly.
If there is a big jump in engine speed, there is no lock±up.
(b) 2 position test
Shift into the 2 position and fully depress the accelerator pedal and check the following points:
(1) Check up±shift operation.
Check to see that the 1 " 2 up±shift takes place and that the shift point conforms to the automatic
shift schedule (See page SS±54).
HINT:
There is no O/D up±shift and lock±up in the 2 position.
(2) Check engine braking.
While running in the 2 position and 2nd gear, release the accelerator pedal and check the engine
braking effect.
Q00199
Q01561
P
R
N
AT4478
Neutral Basic line
Groove
DI±396
± DIAGNOSTICSAUTOMATIC TRANSAXLE (A140E)
631 Author: Date:
(f) Inspect and adjust the shift lever position.
When shifting the shift lever from the N position to other
positions, check that the lever can be shifted smoothly
and accurately to each position and that the position indi-
cator is aligned with the correct position.
If the indicator is not aligned with the correct position, carry out
the following adjustment procedures.
(1) Loosen the nut on the shift lever.
(2) Push the control shaft fully rearward.
(3) Return the control shaft lever 2 notches to N posi-
tion.
(4) Set the shift lever to N position.
(5) While holding the shift lever lightly toward the R
position side, tighten the shift lever nut.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
(6) Start the engine and make sure that the vehicle
moves forward when shifting the lever from the N to
D position and reverses when shifting it to the R
position.
(g) Inspect and adjust the park/neutral position.
Check that the engine can be started with the shift lever
only in the N or P position, but not in other positions.
If it is not as stated above, carry out the following adjustment
procedures.
(1) Loosen the park/neutral position switch bolt and set
the shift lever to the N position.
(2) Align the groove and neutral basic line.
(3) Hold the switch in position and tighten the bolt.
Torque: 5.4 N´m (55 kgf´cm, 48 in´lbf)
For continuity inspection of the park/neutral position
switch, see page DI±424.
(h) Check the idle speed.
Idle speed : 750 ± 50 rpm
(In N position and air conditioner OFF)
DI02X±02
± DIAGNOSTICSAUTOMATIC TRANSAXLE (A140E)
DI±401
636 Author: Date:
DIAGNOSTIC TROUBLE CODE CHART
If a DTC is displayed during the DTC check, check the circuit listed for that code in the table below and pro-
ceed to the page given.
* : ...MIL light up
DTC No.
(See Page)Detection ItemTrouble AreaMIL *Memory
P0500
(DI±408)Vehicle Speed Sensor Malfunc-
tion
(No.1 Vehicle Speed Sensor)
Open or short in No.1 vehicle speed sensor circuit
No.1 vehicle speed sensor
Combination meter
ECM
Automatic transaxle (clutch, brake or gear etc.)
P0750
(DI±411)Shift Solenoid A Malfunction
(Shift Solenoid Valve No.1)Shift solenoid valve No.1 is stuck open or closed
Valve body is blocked up or stuck
Automatic transaxle (clutch, brake or gear etc.)
P0753
(DI±413)Shift Solenoid A Electrical Mal-
function
(Shift Solenoid Valve No.1)Open or short in shift solenoid valve No.1 circuit
Shift solenoid valve No.1
ECM
P0755
(DI±411)Shift Solenoid B Malfunction
(Shift Solenoid Valve No.2)Shift solenoid valve No.2 is stuck open or closed
Valve body is blocked up or stuck
Automatic transaxle (clutch, brake or gear etc.)
P0758
(DI±413)Shift Solenoid B Electrical Mal-
function
(Shift Solenoid Valve No.2)Open or short in shift solenoid valve No.2 circuit
Shift solenoid valve No.2
ECM
P0770
(DI±417)Shift Solenoid E Malfunction
(Shift Solenoid Valve SL)
Shift solenoid valve SL is stuck open or closed
Valve body is blocked up or stuck
Lock±up clutch
Automatic transaxle (clutch, brake or gear etc.)
P0773
(DI±419)Shift Solenoid E Electrical Mal-
function
(Shift Solenoid Valve SL)Open or short in shift solenoid valve SL circuit
Shift solenoid valve SL
ECM
P1520
(DI±170)Stop Light Switch Signal Mal-
functionOpen or short in stop light switch circuit
Stop light switch
ECM
P1780
(DI±424)Park/Neutral Position Switch
MalfunctionShort in park/neutral position switch circuit
Park/neutral position switch
ECM