
lRemove the clutch disc using the clutch disc puller.
Insert the holder's three pins into the holes in the clutch disc.
Rotate the holder clockwise to hook it onto the plate. Then,
tighten the center bolt to remove the clutch disc.
After removing the clutch disc, remove the shims from either
the drive shaft or the clutch disc.
lRemove the snap ring using external snap ring pliers.
lPulley removal
Position the center pulley puller on the end of the drive shaft,
and remove the pulley assembly using any commercially
available pulley puller.
To prevent the pulley groove from being deformed, the
puller claws should be positioned onto the edge of the
pulley assembly.
lRemove the field coil harness clip.
lRemove the snap ring using external snap ring pliers.
INSPECTION
Clutch disc
If the contact surface shows signs of damage due to excessive
heat, replace clutch disc and pulley.
Pulley
Check the appearance of the pulley assembly. Check if the con-
tact surface of the pulley shows sign of excessive grooving,
replace clutch disc and pulley. The contact surfaces of the pul-
ley assembly should be cleaned with a suitable solvent before
reinstallation.
RHA124FA KV99106100
RHA138E External snap
ring pliers
Snap ring
RHA139E Pulley puller
Pulley assembly
RHA145E Snap ring
RHA126F Clutch discPulleyCoil
SERVICE PROCEDURESAUTO
Compressor Clutch (Cont'd)
HA-115

General Specifications
COMPRESSOR
ModelCD20T engine SR20DE, QG16×18DE engine
CALSONIC make CR-14 CALSONIC make CSV613
Type Vane rotary Variable displacement
Displacement cm
3(cu in)/Rev 144 (8.79) 6 to 125 (0.37 to 7.63)
Direction of rotationClockwise
(Viewed from drive end)
Drive belt CD engine model: Type A Poly V
LUBRICANT
Model CALSONIC make CR-14 CALSONIC make CSV613
Name Nissan A/C System Oil Type R Nissan A/C system Oil Type S
Part number KLH00-PAGR0 KLH00-PAGS0
Capacity m(Imp fl oz)
Total in system 180 (6.3) 200 (7.04)
Compressor (Service parts)
charging amount180 (6.3) 200 (7.04)
REFRIGERANT
Type HFC-134a
Capacity kg (lb) 0.60 0.05 (1.32 0.11)
Inspection and Adjustment
ENGINE IDLING SPEED
When A/C is ON
Refer to EC section.
BELT TENSION
Refer to Checking Drive Belts (MA section).
COMPRESSOR
Model CR-14/CSV613
Clutch disc-to-pulley clearance
mm (in)0.3 - 0.6
(0.012 - 0.024)
SERVICE DATA AND SPECIFICATIONS (SDS)AUTO
HA-118

A
AAC/V - Wiring diagram....EC-QG-276, EC-SR-265
ABS (anti-lock brake system).........................BR-50
A/C control linkage adjustment (manual
A/C) .............................................................HA-82
A/C control operation (auto A/C) ....................HA-19
A/C diagnostic work flow (auto A/C) ..............HA-26
A/C performance chart ...................................HA-35
A/C performance test diagnoses....................HA-33
A/C relay.........................................................HA-78
A/C service data specification ......................HA-118
A/C switch ......................................................HA-78
A/C symptom chart (auto A/C) .......................HA-28
A/C trouble diagnoses (auto A/C) ..................HA-26
Accelerator control system ...............................FE-3
Accelerator position sensor ...................EC-CD-108
Accelerator position switch ....................EC-CD-108
Accelerator wire adjustment .............................FE-4
A/CCUT - Wiring diagram ......................EC-CD-127
Air bag disposal..............................................RS-27
Air bag precautions ...........................................GI-3
Air bleeding for brake system ..........................BR-8
Air cleaner filter replacement ............MA-23, 34, 44
Air conditioner cut
control .....EC-QG-24, EC-SR-26, EC-CD-20, 126
Air flow meter - See Mass air flow
sensor ............................EC-QG-110, EC-SR-120
Air mix. door motor.........................................HA-92
Alternator ..................................................EL-53, 56
Ambient sensor ..............................................HA-86
Antenna .........................................................EL-229
Anti-lock brake system - See ABS .................BR-50
APS - Wiring diagram ............................EC-CD-109
A/T - Wiring diagram - AT - FTS .....................AT-56
A/T - Wiring diagram - AT - MAIN ...................AT-45
A/T - Wiring diagram - AT - PNP/SW..............AT-50
A/T - Wiring diagram - AT - VSS A/T ..............AT-64
A/T diagnosis communication line .........EC-SR-295
A/T fluid temperature sensor...........................AT-54
A/T trouble diagnoses ...............................AT-29, 30
A/T Wiring diagram - AT - ENG SS ................AT-67
A/T Wiring diagram AT - LPSV .......................AT-76
A/T Wiring diagram AT - TCV .........................AT-71
A/T Wiring diagram AT - TPS..........................AT-81
ATDIAG - Wiring diagram ......................EC-SR-296
Audio .............................................................EL-216
AUDIO - Wiring diagram ...............................EL-219
Audio and A/C control removal and
installation - See Instrument panel .............BT-15
Auto air conditioner - Wiring diagram ............HA-42
Automatic amplifier .........................................HA-87
Automatic transaxle number............................GI-44
Automatic transmission fluid
replacement..........................................MA-49, 50
Auxiliary air control (AAC)
valve ..............................EC-QG-274, EC-SR-263BBack door opener - See Back door ............BT-9, 11
Back door trim.................................................BT-30
Back door window ....................................BT-35, 56
Back-up lamp ................................................EL-107
BACK/L - Wiring diagram..............................EL-107
Ball joint front axle ....................................FA-32, 33
Base idle air volume
initialiging ...........................EC-QG-33, EC-SR-46
Basic inspection ....................EC-QG-72, EC-SR-84
Battery .............................................................EL-29
Body alignment ...............................................BT-60
Brake booster .................................................BR-18
Brake control valve (Proportioning
valve)...........................................................BR-11
Brake fluid change ...........................................BR-7
Brake fluid level .............................................MA-51
Brake fluid level and line check .......................BR-7
Brake hydraulic line ..........................................BR-9
Brake inspection ............................................MA-51
Brake lining wear temporary checking ..........MA-51
Brake pedal ....................................................BR-13
Bulb specifications ........................................EL-137
Bumper, front ....................................................BT-5
Bumper, rear .......................................BT-5, 7, 9, 11
BUZZER - Wiring diagram ............................EL-181
C
Camshaft inspection ...............EM-35, 91, 138, 147,
183, 192, 196
Camshaft position sensor
(CMPS) ..........................EC-QG-238, EC-SR-239
Camshaft position sensor (PHASE) ......EC-QG-238
Canister-See EVAP
canister ..............................EC-QG-25, EC-SR-27
CHARGE - Wiring diagram .............................EL-53
Charging system .............................................EL-53
Chassis and body maintenance ....................MA-48
CHIME - Wiring diagram ...............................EL-181
Cigarette lighter.............................................EL-203
Circuit breaker.................................................EL-22
CKPS - Wiring diagram....EC-QG-234, EC-SR-236,
292, EC-CD-115
Clock .............................................................EL-203
Closed throttle position switch ...............EC-SR-271
Clutch cover ....................................................CL-13
Clutch damper ................................................CL-10
Clutch disc ......................................................CL-13
Clutch fluid level.............................................MA-48
Clutch master cylinder ......................................CL-8
Clutch operating cylinder ..................................CL-9
Clutch release mechanism..............................CL-11
CMPS - Wiring diagram ....EC-QG-240, EC-SR-242
Coil spring (rear) .............................................RA-11
Collision diagnosis..........................................RS-57
Combination meter........................................EL-138
ALPHABETICAL INDEX
IDX-2

Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
UNDER HOOD engine off
Radiator coolant level and coolant hose con-
nections for leaks
Battery fluid level, specific gravity and condi-
tions of battery terminals
Drive belts tension
Fuel filter for water or dust, fuel lines and con-
nections for leaks
Engine oil level and oil leaks
Clutch and brake reservoir fluid level and fluid
lines for leaks
Windshield and rear window washer and head-
lamp cleaner reservoir fluid level
Power steering reservoir fluid level and hose
connections for leaks
ON INSIDE AND OUTSIDE
Remove front spring/strut spacer (If applicable)
Operation of all instruments, gauges, lights and
accessories
Operation of horn(s), wiper and washer
Steering lock for operation
Check air conditioner for gas leaks
Front and rear seats, and seat belts for opera-
tion
All moldings, trims and fittings for fit and align-
ment
All windows for operation and alignment
Hood, trunk lid, door panels for fit and align-
ment
Latches, keys and locks for operation
Weatherstrips for adhesion and fit
Headlamp aiming
Tighten wheel nuts (Inc. inner nuts if appli-
cable)
Tire pressure (Inc. spare tire)
Check front wheels for toe-in
Install clock/voltmeter/room lamp fuse (If appli-
cable)
Install deodorizing filter to air purifier (If appli-
cable)
Remove wiper blade protectors (If applicable)
UNDER BODY
Manual transmission/transaxle, transfer and
differential gear oil level
Brake and fuel lines and oil/fluid reservoirs for
leaks
Tighten bolts and nuts of steering linkage and
gear box, suspension, propeller shafts and
drive shafts
Tighten rear body bolts and nuts (Models with
wooden bed only)
ROAD TEST
Clutch operation
Parking brake operation
Service brake operation
Automatic transmission/transaxle shift timing
and kickdown
Steering control and returnability
Engine performance
Squeaks and rattles
ENGINE OPERATING AND HOT
Adjust idle mixture and speed (and ignition tim-
ing*1)
Automatic transmission/transaxle fluid level
Engine idling and stop knob operation (Diesel
only)
FINAL INSPECTION
Install necessary parts (outside mirror, wheel
covers, seat belts, mat, carpet or mud flaps)
Inspect for interior and exterior metal and paint
damage
Check for spare tire, jack, tools (wheel chock),
and literature
Wash, clean interior and exterior
*1: Not required on models with a direct ignition system
: Not applicable to this model.
PRE-DELIVERY INSPECTION ITEMS
MA-4

7. Disconnect connector and remove the four screws. The spi-
ral cable can then be removed.
CAUTION:
lDo not attempt to disassemble spiral cable.
lDo not apply lubricant to the spiral cable.
Installation Ð Air Bag Module and Spiral
Cable
1. Set the front wheels in the straight-ahead position.
2. Make sure that the spiral cable is in the neutral position. The
neutral position is detected by turning left (clock wise) about
3.5 revolutions from the right end position. Align the two
marks (
) or make sure the white indicator is visible in the
upper part of the indicator window, with the cable pointed
down wards.
CAUTION:
lThe spiral cable may snap during steering operation if
the cable is installed incorrectly.
lAlso, with the steering linkage disconnected, the cable
may snap by turning the steering wheel beyond the lim-
ited number of turns.
(The spiral cable can be turned up to 3.5 turns from the
neutral position to both the right and left.)
3. Connect spiral cable connector and tighten with screws.
Install steering column cover.
4. Install steering wheel setting spiral cable pin guides, and pull
spiral cable through.
5. Connect horn connector and engage spiral cable with pawls
in steering wheel. Move other connectors away from steer-
ing wheel lower lid opener.
6. Tighten nut.
: 29 - 39 N´m (3.0 - 4.0 kg-m, 22 - 29 ft-lb)
7. Position the driver's air bag module and tighten with new
special bolts.
lAlways service the air bag module from the side.
8. Connect other connectors.
9. Install all lids and steering switch (where fitted).
10. Connect both battery cables.
11. Conduct self-diagnosis to ensure entire SRS operates prop-
erly. (Use CONSULT-II or warning lamp check.)
12. Turn steering wheel to the left end and then to the right end
fully to make sure that spiral cable is set in the neutral posi-
tion.
SRS384 Unlock
LockConnector
NRS121
Neutral
positionRight end
Indicator not
visible
Indicator win-
dow
Indicator is vis-
ible
Indicator
window
SRS076
SBF812EA Special bolt
7.8 - 13.7 N´m
(0.8 - 1.4 kg-m,
57 - 99 ft-lb)
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Removal Ð Air Bag Module and Spiral Cable
(Cont'd)
RS-16