Combination meter removal and instal-
lation - See Instrument panel ......................BT-15
Combination switch .........................................EL-64
Combustion chamber replacement ..............EM-146
Component location (cool box) ......................HA-39
Compression pressure ..........EM-69, 126, 188, 196
Compressor clutch removal and
installation .................................................HA-111
Compressor mounting ..................................HA-109
Compressor precaution ....................................HA-7
Compressor special service tool ......................HA-7
Connecting rod......EM-55, 171, 176, 186, 193, 200
Connecting rod bearing
clearance....EM-58, 111, 115, 170, 187, 195, 201
Connecting rod bushing clearance ........EM-59, 116
Console box - See Instrument panel ..............BT-15
CONSULT for ABS .........................................BR-69
CONSULT for engine ...........EC-QG-55, EC-SR-68,
EC-CD-27
CONSULT-II general information .....................GI-39
Control sleeve position sensor ................EC-CD-74
Converter housing installation .......................AT-117
COOL/F - Wiring diagram ....................EC-QG-292,
EC-SR-282, EC-CD-89
Coolant replacement .........................MA-19, 29, 40
Cooling circuit (engine) ........................LC-8, 21, 31
Cooling fan control ...........EC-QG-289, EC-SR-279,
EC-CD-20, 87
Cooling fan motor .............EC-QG-299, EC-SR-289
Cooling fan relay ..............EC-QG-299, EC-SR-289,
EC-CD-96
Crank angle sensor built into distributor
- See Camshaft position sensor .......EC-QG-238,
EC-SR-239
‘‘Crankcase emission control system -
See positive crankcase
ventilation’’ .........................EC-QG-28, EC-SR-30
Crankcase ventilation system - See
Positive crankcase
ventilation ..........................EC-QG-28, EC-SR-30
Crankshaft ........EM-53, 57, 61, 110, 113, 118, 131,
138, 139, 167, 172, 175, 186, 194, 200
Crankshaft position sensor (OBD) .......EC-QG-232,
EC-SR-234, 290
Crankshaft position sensor (POS).........EC-QG-232
Crankshaft position sensor (TDC)..........EC-CD-114
CSPS - Wiring diagram ...........................EC-CD-75
Cylinder block .........................EM-52, 55, 109, 166,
173, 184, 192, 199
Cylinder head ..........EM-31, 86, 140, 178, 188, 196
D
Data link connector for
Consult ..............................EC-QG-29, EC-SR-31
Daytime light system.......................................EL-78
DEF - Wiring diagram ...................................EL-209
Detonation sensor - See Knock
sensor ............................EC-QG-228, EC-SR-230
Diagnosis sensor unit .....................................RS-13Diagnostic trouble code (DTC) for OBD
system ...................................EC-QG-6, EC-SR-6
Diagnostic trouble code (DTC) inspec-
tion priority chart...............EC-QG-80, EC-SR-92,
EC-CD-39
Dimensions ......................................................GI-45
Direct ignition system ..............................EC-QG-32
Door lock .........................................................BT-13
Door mirror ......................................................BT-58
Door trim .........................................................BT-24
Door, front .......................................................BT-13
Door, rear ........................................................BT-13
Drive belt inspection ..........................MA-18, 28, 39
Drive plate runout...................................EM-60, 117
Drive shaft (front) ............................................FA-15
Dropping resistor (A/T) ....................................AT-78
DTC work support .................EC-QG-63, EC-SR-76
DTRL - Wiring diagram ...................................EL-79
E
ECCS relay ............................................EC-CD-140
ECM input/output signal......EC-QG-91, EC-SR-103
ECTS - Wiring diagram ....EC-QG-122, EC-SR-134,
EC-CD-67
EGR control (EGRC) - solenoid valve ...EC-CD-129
EGR control valve..........................EC-QG-252, 311
EGR temperature sensor ......................EC-QG-300
EGR/TS - Wiring diagram .....................EC-QG-302
EGRC - Wiring diagram .........................EC-CD-131
EGRC1 - Wiring diagram ..............EC-QG-248, 309
Electric governer ......................................EC-CD-78
Electric sun roof ............................................EL-230
Electrical diagnoses.........................................GI-24
Electrical ignition system.......EC-QG-23, EC-SR-25
Electrical unit ................................................Foldout
Electronic fuel injection pump ..................EC-CD-24
Engine control circuit
diagram ...........EC-QG-17, EC-SR-19, EC-CD-11
Engine control component parts
location ..............................EC-QG-14, EC-SR-15
Engine control module
(ECM) .....EC-QG-282, EC-SR-277, EC-CD-9, 86
Engine control system diagram and
chart ................EC-QG-18, EC-SR-20, EC-CD-12
Engine coolant temperature sensor
(ECTS) ........EC-QG-120, EC-SR-132, EC-CD-66
Engine fail-safe system .........EC-QG-81, EC-SR-93
Engine oil filter replacement ....................MA-24, 45
Engine oil precautions .......................................GI-6
Engine oil replacement ......................MA-24, 34, 45
Engine removal..............................EM-48, 106, 162
Engine serial number ......................................GI-44
Engine trouble diagnoses ........................EC-CD-33
EVAP canister .......................EC-QG-26, EC-SR-28
EVAP canister purge volume control
solenoid valve ...........EC-QG-26, 262, EC-SR-28
EVAP canister purge volume control
valve ..............................EC-QG-262, EC-SR-250
EVAP vapor lines inspection....................MA-26, 37
ALPHABETICAL INDEX
IDX-3
LIQUID GASKET APPLICATION PROCEDURE
1. Use a scraper to remove all traces of old liquid gasket from
mating surfaces and grooves. Also, completely clean any oil
from these areas.
2. Apply a continuous bead of liquid gasket to mating surfaces.
(Use Genuine Liquid Gasket or equivalent.)
Be sure liquid gasket is 4.0 to 5.0 mm (0.157 to 0.197 in) wide
for SR engine and 3.5 to 4.5 mm (0.138 to 0.177 in) wide for
QG and CD engine (for oil pan).
Be sure liquid gasket is 2.0 to 3.0 mm (0.079 to 0.118 in) wide
(in areas except oil pan).
3. Apply liquid gasket around the inner side of bolt holes (unless
otherwise specified).
4. Assembly should be done within 5 minutes after coating.
5. Wait at least 30 minutes before refilling engine oil and engine
coolant.
SEM164 Groove Bolt holeInner
side
AEM080 GrooveInner side.
PRECAUTION
LC-2
Water Pump
REMOVAL AND INSTALLATIONNCLC0018
CAUTION:
When removing water pump assembly, be careful not to
get coolant on drive belt.
Water pump cannot be disassembled and should be
replaced as a unit.
After installing water pump, and check for leaks using
radiator cap tester.
1. Drain coolant from radiator and cylinder block.
Refer to MA section (“Changing Engine Coolant”,“ENGINE
MAINTENANCE”).
2. Remove cylinder head front mounting bracket.
3. Remove drive belts and idler pulley.
4. Loosen water pump pulley bolts.
5. Remove water pump pulley.
6. Remove water pump bolts.
7. Remove water pump with gasket.
8. Reinstall parts in reverse order of removal.
SEM858F
17 - 24 (1.7 - 2.4, 12 - 17)
Water pump
6.3 - 8.3 (0.64 - 0.85, 55.6 - 73.8)
Do not re-use
:N·m (kg-m, in-lb)
:N·m (kg-m, ft-lb)Water pump pulley
17 - 24 (1.7 - 2.4, 12 - 17)
GasketSEC. 210
SEM869F Drain plug
SEM859F Water pump
ENGINE COOLING SYSTEMQG
Water Pump
LC-10
INSPECTIONNCLC0019
Check body assembly and vane for rust or corrosion.
Check for rough operation due to excessive end play.
Thermostat
REMOVAL AND INSTALLATIONNCLC0021
Be careful not to spill coolant over engine compartment.
Use a rag to absorb coolant.
Use Genuine Liquid Gasket or equivalent.
1. Drain engine coolant.
2. Remove lower radiator hose.
3. Remove water inlet, then take out thermostat.
4. Install gum ring to thermostat.
SEM860F
SEM861F
17 - 24 (1.7 - 2.4, 12 - 17)
Thermostat housing
Bracket
6.0 - 7.7
(0.61 - 0.79,
52.9 - 68.6)
Water inlet
6.3 - 8.3
(0.64 - 0.85,
55.6 - 73.8) Thermostat
From lower radiator hoseGum ring
6.7 - 7.8
(0.68 - 0.80,
59.0 - 69.4)
Washer
17 - 24 (1.7 - 2.4, 12 - 17)
17 - 24 (1.7 - 2.4, 12 - 17) Do not re-use.
:N·m (kg-m, in-lb)
:N·m (kg-m, ft-lb) Engine frontTo upper radiator hoseWater outlet
Gasket
SEC. 210
SEM862F Gum ring
Thermostat flangeUpper
Jiggle valve
(top side)
ENGINE COOLING SYSTEMQG
Thermostat
LC-11
Cooling Fan Control SystemNCLC0026
Cooling fans are controlled by the ECM. For details, refer to EC
section [TROUBLE DIAGNOSIS FOR OVERHEAT (COOLING
SYSTEM)].
Refilling Engine CoolantNCLC0027
For details on refilling engine coolant, refer to MA section
(“ENGINE MAINTENANCE”,“Changing Engine Coolant”, MA-30)
ENGINE COOLING SYSTEMQG
Radiator (Cont’d)
LC-14
Oil Cooler
REMOVAL AND INSTALLATION
1. Drain engine oil and coolant.
2. Remove oil cooler.
3. Installation is in reverse order of removal
Be careful not to burn yourself as engine oil is hot
After installation, run engine for a few minutes and check
for oil leaks.
Do not spill coolant on drive belts.
INSPECTION
1. Check oil cooler for cracks.
2. Check oil cooler for clogging by blowing through coolant inlet.
If necessary, replace oil cooler assembly.
NLC047 Gasket
Oil cooler
Coolant
flow
O-ring
34 - 44 N·m (3.5 - 4.5 kg-m, 25 - 33 ft-lb)Oil cooler assemblyOil filter
Oil pressure switch
13 - 17 N·m
(1.3 - 1.7 kg-m, 9 - 12 ft-lb)
SEC. 213
: Locking sealant.
:N·m (kg-m, ft-lb)
: Do not re-use
.
ENGINE LUBRICATION SYSTEMSR20DE
Oil Cooler
LC-20
Pull the negative pressure valve to open it.
Check that it closes completely when released.
CHECKING COOLING SYSTEM FOR LEAKS
To check for leakage, apply pressure to the cooling system with a
tester.
Testing pressure:
157 kPa (1.57 bar, 1.6 kg/cm
2, 23 psi)
CAUTION:
Higher than the specified pressure may cause radiator dam-
age.
Water Pump
REMOVAL AND INSTALLATION
1. Drain coolant from radiator.
2. Remove cylinder block drain plug located at left front of cylin-
der block and drain coolant.
3. Remove front RH wheel and engine side cover.
4. Remove drive belts.
5. Remove front engine mounting.
6. Remove water pump.
CAUTION:
When removing water pump assembly, be careful not to
get coolant on drive belt.
Water pump cannot be disassembled and should be
replaced as a unit.
After installing water pump, connect hose and clamp
securely, then check for leaks using radiator cap tester.
7. Before installing, remove all traces of liquid gasket from mat-
ing surface of water pump using a scraper.
Also remove traces of liquid gasket from mating surface
of cylinder block.
SMA967B
.SLC546AA Hose adapter
.SLC557AA Drain plug
8-12N·m
(0.8 - 1.2 kg-m,
69 - 104 in-lb)
Oil level gauge guide
SLC556AA
Liquid
gasket
Water pump
16 - 21 N·m
(1.6 - 2.1 kg-m,
12 - 15 ft-lb)
SEC. 210
SLC433A
ENGINE COOLING SYSTEMSR20DE
Cooling System Inspection (Cont’d)
LC-22
REMOVAL AND INSTALLATION
1. Remove lower radiator hose and drain engine coolant.
2. Remove water inlet, then take out thermostat.
3. Before installing, remove all traces of liquid gasket from mat-
ing surface of each part using a scraper.
4. Apply a continuous bead of liquid gasket to mating surface of
each part.
Use Genuine Liquid Gasket or equivalent.
5. Install thermostat with jiggle valve or air bleeder facing upward.
After installation, run engine for a few minutes, and check
for leaks.
Be careful not to spill coolant over engine compartment.
Use a rag to absorb coolant.
INSPECTION
1. Check valve seating condition at ordinary temperatures. It
should seat tightly.
2. Check valve opening temperature and valve lift.
Valve opening temperature°C(°F) 82 (180)
Valve lift mm/°C (in/°F)More than 9/95 (0.35/203)
3. Then check if valve closes at 5°C (41°F) below valve opening
temperature.
SLC767 Upper
Jiggle valve
SLC343
ENGINE COOLING SYSTEMSR20DE
Thermostat (Cont’d)
LC-24