1995 NISSAN ALMERA N15 torque

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Commercial service tool
SBR025D
SBR646
SBR868C! SBR889 REAR
DISCBRAKE
Removal

WARNING:

Clean brakepadswithavacuum dustcollector tominimize the
hazard ofairborne particles orother materials.
1. Remove
parkingbrakecablelockplate.
2. Remove torquemember fixingboltsandconnecting bolt.

It is not necessary toremove connecting boltexcept fordisas-
sembly orreplacement ofcaliper assembly. Inthis case, sus-
pend caliper assembly withwire soas not tostretch brake
hose.
Disassembly
1. Remove pistonbyturning itcounterclockwise withsuitable
long nose pliers orcommercial
service
tool.
2. Remove snapringfrom piston withsuitable pliersand
remove adjusting nut.
•

3. Disassemble cylinderbody.
a. Pry offsnap ringwith suitable pliers,thenremove spring
cover, spring andseat.
b. Remove snapring,then remove keyplate, pushrod,rod
and strut.

BR-31

l

--,II

~//

SBR656
SBR026D REAR
DISCBRAKE
Disassembly (Cont'd)

c. Remove pistonseal.

Be careful nottodamage cylinderbody.

4. Remove returnspring, toggleleverandcable guide.

Inspection -Caliper
CAUTION: Use brake fluidtoclean cylinder. Neverusemineral
oil.

CYLINDER BODY

• Check insidesurface ofcylinder forscore, rust,wear, dam-
age orpresence offoreign objects. Ifany ofthe above con-
ditions areobserved, replacecylinder body.
• Minor damage fromrustorforeign objects maybeelimi-
nated bypolishing surfacewithafine emery paper.
Replace cylinder bodyifnecessary.

TORQUE MEMBER

Check forwear, cracks orother damage. Replaceifnecessary.

PISTON
CAUTION:
Piston sliding surface ;splated. Donot polish withemery paper
even ifrust orforeign objects isstuck tosliding surface.

Check pistonforscore, rust,wear, damage orpresence offor-
eign objects. Replace ifany ofthe above conditions are
observed.

SLIDE PIN,PINBOLT, ANDPINBOOT

Check forwear, cracks orother damage.
Replace ifany ofthe above conditions areobserved.

BR-32

PRECAUTIONSANDPREPARATION

Precautions

• Recommended fluidisbrake fluid"DOT 3".
• Donot reuse drained brakefluid.
• Becareful nottosplash brakefluidonpainted areas.
• When removing andinstalling clutchpiping, useTool.
• Use new brake fluidtoclean orwash allparts ofmaster
cylinder, operating cylinderandclutch damper.
• Never usemineral oilssuch asgasoline orkerosene. Itwill
ruin therubber partsofthe hydraulic system.

Tool number
Tool name
SBR820B

WARNING:
After cleaning clutchdisc,wipe itwith adust collector. Donot
use compressed air.

Preparation

SPECIAL SERVICE TOOLS

Description

New

GG94310000
Flare nuttorque wrench
KV30101600 (New)
KV30101000 (Former)
Clutch aligning bar
ST20050240 Diaphragm spring
adjusting wrench
NT406
NT645
NT404
Removing
andinstalling clutchpiping

a:
10
mm
(0.39
in)

Installing clutchcoverandclutch disc:
a:
15.9
mm
(0.626 In)dia.
b: 17.9 mm(0.705 in)dia.
c: 40 mm (1.57 in)

Adjusting unevenness ofdiaphragm spring
of clutch cover

a: 150 mm (5.91 in)
b: 25
mm
(0.98
in)

Tool name
Description
COMMERCIAL
SERVICETOOLS

Equivalent to
GG9431 0000

CD
Flare nutcrows foot

@
Torque wrench

NT360
Removing
andinstalling clutchpiping

a: 10 mm (0.39 in)

CL-2

~Wiperamplifier
~~
t

Test lamp
SEL842TWIPER
ANDWASHER
Front Wiper Amplifier Check

1. Connect asshown inthe figure atleft.
2. Iftest lamp comes onwhen connected toterminal
CD
or
@

and battery ground, wiperamplifier isnormal.

GEL028
SEL024J Front
Wiper Installation andAdjustment

1. Prior towiper arminstallation, turnonwiper switch tooper-
ate wiper motor andthen turnit"OFF" (AutoStop).
2. Liftthe blade upand then setitdown ontoglass surface. Set
the blade center toclearance "C"
&
"D" immediately before
tightening nut.
3. Eject washer fluid.Turnonwiper switch tooperate wiper
motor andthen turnit"OFF".
4. Ensure thatwiper blades stopwithin clearance "C"
&
"D".

Clearance
"C":
23-38 mm (0.91 •1.50 in)
Clearance
"0":
27-42 mm (1.06 -1.65 in)

• Tighten windshield wiperarmnuts tospecified torque.

~: 21-26 N'm (2.1-2.7 kg-m, 15-20 ft.lb)
• Before reinstalling wiperarm,clean upthe pivot areaas
illustrated. Thiswillreduce possibility ofwiper armloose-
ness.
EL-166

~~:;"f1.'
~

C!E:TIJ

!II8EITJ

SEL846TWIPER
ANDWASHER
Rear Wiper Amplifier Check

1. Connect asshown inthe figure atleft.
2.
If
test lamp illuminates whenconnected toterminal
CD
or

@
and battery ground, wiperamplifier isnormal.

Clearance "E"
GEL014
SEL024J

0.9 (0.035)

~

OJ
O.9

(0.035)

Unit: mm(in)

GEL015 Rear
Wiper Installation andAdjustment

1. Prior towiper arminstallation, turnonwiper switch tooper-
ate wiper motor andthen turnit"OFF" (AutoStop).
2: Liftthe blade upand then setitdown ontoglass surface. Set
the blade center toclearance "E"immediately beforetight-
ening nut.
3. Eject washer fluid.Turnonwiper switch tooperate wiper
motor andthen turnit"OFF".
4. Ensure thatwiper blades stopwithin clearance "E".

Clearance
"E":
20mm (0.79 in)

• Tighten windshield wiperarmnuts tospecified torque.

~: 13-18 N.m (1.3-1.8 kg-m, 9-13 ft-Ib)
• Before reinstalling wiperarm,clean upthe pivot areaas
illustrated. Thiswillreduce possibility ofwiper armloose-
ness.
Rear Washer NozzleAdjustment

• Adjust washer nozzlewithsuitable toolasshown inthe fig-
ure atleft.

Adjustable range:
::l::
10°
(Inany direction)
EL-175
•

.WIPER ANDWASHER
SEL244P Headlamp
WiperMotorCheck
When wiper motor islocked, aprotective circuitbuiltintowiper
motor activates tostop wiper motor. Ifwiper motor willnot
restart evenaftercause ofproblems hasbeen eliminated, turn
ignition switchOFFandleave itoff for approx. 1to 3minutes.

1. Turn headlamp wiperswitch OFF.
2. Connect ohmmeter andcheck continuity.

Headlamp Ohmmeter
probe
Continuity
wiper motor
(+)
H

(!) @
Yes

(!)
@
Yes
Stop position

(!)
CID
Yes

.
CID
@)

No
From
.. 0
c~'..
~'fo

reservoir

tank GEL018

To
nozzle

0"

SEL411H Headlamp
WiperInstallation

Tighten nuttosecure wiperarmwith wiper bladeheldbelow
lower stopper.
After installing wiperarm,position wiperbladeonstopper
upper surface.
• Tighten headlamp wiperarmnuttothe specified torque.

~ :2.3 -3.0 N'm (0.23 -0.31 kg-m, 20.0-26.9 in-Ib)
Headlamp WasherTubeLayout
Check Valve(Forheadlamp washer)

• Acheck valveisprovided inthe washer fluidline.Becare-
ful not toconnect checkvalvetowasher tubeinthe wrong
direction.

EL-179
•

PRECAUTIONSANDPREPARATION
Precautions
• When installing rubberparts,finaltightening mustbecar-
ried outunder unladen condition* withtires onground.
*: Fuel, radiator coolantandengine oilfull. Spare tire,
jack,

hand tools andmats indesignated positions.
• After installing removedsuspension parts,check wheel
alignment andadjust ifnecessary.
• Use flare nutwrench whenremoving orinstalling brake
tubes.
• Always torquebrakelineswhen installing.

Tool number
Tool name
SBR820B
Special Service Tools

Description

HT72520000

Ball joint remover Removing
tie-rodouterendandlower ball
joint

NT146
HT71780000

Spring compressor

ST35652000
Strut attachment
NT144
Removing
andinstalling coilspring
Fixing strutassembly

NT145
GG94310000

Flare nuttorque wrench

KV38106700
KV381 06800

Differential sideoilseal
protector
NT406
NT147
FA-2
Removing
andinstalling brakepiping

a:
10mm (0.39 in)

Installing driveshaft

LH: KV38106700
RH: KV38106800

Toolname
Front wheel hubdrift
PRECAUTIONS
ANDPREPARATION
Commercial ServiceTools

Description Removingwheelhub
Front wheel bearing outer
race drift
Grease sealdrift
Attachment
Wheel alignment
Equivalent toGG94310000

G)
Flare nutcrows foot

GV
Torque wrench
NT065
NT115
NT115
NT148
NT360
FA-3
a:
42 mm (1.65 in)dia.
b: 33mm (1.30 in)dia.
Removing andinstalling wheelbearing
outer race
a: 76mm (2.99 in)dia.
b: 72mm (2.83 in)dia.
Installing outergrease seal
a: 81mm (3.19 in)dia.
b: 76mm (2.99 in)dia.
Measuring wheelalignment

a: Screw M22x1.5

b: 35(1.38) dia.
c: 65 (2.56) dia.
d: 56(2.20)
e: 12(0.47)

Unit mm(in)

Removing andinstalling brakepiping
a: 10mm (0.39 in)
•