1995 NISSAN ALMERA N15 torque

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~~ \.---.!

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<=~~ )'()

Throttle lever'~ ~\

~ Il';-,~\ ,~\\)

,./, Manual plate
2\ (

. ~ -P-' (\
d (
Detent valve

/- \, 'sdJ :----, \,,,

n\ ';\ ~ "~
Manualvalve

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nd\'~~\ \\)~
\(--' "'!f ()~
r:,
A~

\ ~ SAT414D
SAT664D ASSEMBLY
Assembly 4(Conl'd)

b, Set manual shaftinNeutral position.
c. Install control valveassembly ontransmission casewhile
aligning manualvalvewithmanual plateanddetent valve
with throttle lever.
d. Pass solenoid harnessthroughtransmission caseand
install terminal bodyontransmission casebypushing
it.

e. Install cliptoterminal body.

f.
Tighten bolts@,
@. ~
and
@.

Bolt length, number andlocation:

Bolt
@
@ @
@

Bolt length
'T'
mm
(in)
33,0
40,0
43,525,0
(1.299) (1.575)(1,713)
(0.984)

Number ofbolts
652
2

Tightening torque

7-9 (0,7 -0.9, 61-78)

N'm (kg-m, in-Ib)

12. Install oilpan.
a. Attach magnet tooil pan.

AT-161
•

SAT070D

a-ring

SAT160EASSEMBLY
Assembly 4(Cont'd)

b. Install newoilpan gasket ontransmission case.
c. Install oilpan ontransmission case.

• Always replace oilpan bolts.
• Tighten thefour bolts inacriss-cross patterntoprevent
dislocation ofgasket.

d. Tighten drainplugtospecified torque.
13. Install governor valve.
a. Install governor valveassembly intotransmission case.
b. Install O-ring togovernor cap.

• Apply ATFtoa-ring.

c. Install governor caponto transmission case.
d. Install snapringonto transmission casewithascrewdriver.

• Align snapringgapwith thenotch oftransmission case.
AT-162

SAT620E
SAT586H
SAT428DA

Torque
converter
ASSEMBLY
Assembly 4(Cont'd)

14. Install inhibitor switch.
a. Set manual shaftin"P" position.
b. Temporarily installinhibitor switchonmanual shaft.
c.
Move
selector
lever
to"N" position.
d. Use a4mm (0.157 in)pin forthis adjustment.
1) Insert thepinstraight intothemanual shaftadjustment hole.
2) Rotate inhibitor switchuntilthepincan also beinserted
straight intohole ininhibitor switch.
e. Tighten inhibitor switchfixingbolts.
f. Remove pinfrom adjustment holeafter adjusting inhibitor
switch.
15. Install oilcharging pipeandoilcooler tubetotransmission •
case.
16. Install torque converter.
a. Pour ATFintotorque converter.

• Approximately 1liter (7/8Impqt)offluid isrequired fora
new torque converter.
• When reusing oldtorque converter, addthesame amount
of fluid aswas drained.

b. Install torque converter whilealigning notchesoftorque
converter withnotches ofoil pump.

AT-163

ASSEMBLY
Assembly 4(Cont'd)

c. Measure distance"A"tocheck thattorque converter isin
proper position.

Distance
"A":

Except model34X81
21.1 mm(O.831 in)ormore

Model 34X81

15.9 mm(O.626 in)ormore
AT-164

SERVICEDATAANDSPECIFICATIONS (SOS)
Specifications andAdjustments (Cont'd)
CONTROL VALVES
Control valvereturn springs
Unit:
mm
(in)
Parts Part
No. Freelength
Outerdiameter
Model
Pressure modi-
34X69,34X70, 34X68,

d)
liervalve 31742-31X642502(0.9850) 79(0.311)
spring 34X80,
34X81

@)
Kickdown
modulator valvespring 31742-31X03 40.5(1.594) 9.0(0.354)
34X80 31742-31X0451.14(2.0134) 17.0(0.669)

@
1-2
accumula-
tor valve spring 34X69,
34X70,34X68,
34X81 31742-31X63
50.8(2000) 17.0(0.669)

@
3-2timing valvespring 31736-21
XOO 26.3(1.035) 7.2(0.283)
~ 1st
reducing valvespring 31835-21X0822.6(0.890) 7.3(0.287)
Upper
@
Torque converter reliefvalve spring 31742-31X06 23.5(0.925) 7.4(0.291)
body Throttlemodu-
34X68,34X81
31742-31X07 29.5
(1.161)
5.5(0.217)

(J)
lator valve
spring 34X69,
34X70, 34X80 31742-31X18 29.5(1161)
5.5(0.217)
34X69, 34X70, 34X80 31736-01X02 21.7(0.854) 6.65(0.2618)

@
4th
speed cut
34X68 31756-21X0222.6(0.890)
7.3(0.287)
valve spring
34X81 31835-21X0223.2(0913) 6.2(0.244)

@
Lock-up
controlvalvespring 31742-31X08
39.5(1.555) 50(0.197)

@
4-2sequence valvespring 31742-31X0939.5(1.555) 51(0.201)

-
Oilcooler reliefvalve spring 31872-31XOO17.02(0.6701) 8.0(0.315)
Throttle valve 34X81
31802-31X06 32.0(1.260) 10.0(0.394)

d)
anddetent
34X69,34X70, 34X68,
valve spring
34X80 31802-31X07
33.0
(1.299)
10.0(0.394)

(2)
Pressure regulatorvalvespring 31742-31XOO 5224(2.0567) 15.0(0.591)
Lower 34X68
31762-31XOO
52.0(2.047)
8.0(0.315)
body
@
3-4
shift valve
34X69,34X70,34X80 31762-31X13 52.0(2.047) 7.45(0.2933)
spring
34X81 31762-31X1152.0(2.047) 80(0.315)

@
2-3shift valve spring 31762-31X0152.7(2.075) 7.0(0.276)

cID
1-2
shift valve spring 31762-31X0245.9(1.807) 5.3(0.209)

@
Overrun clutchcontrol valvespring 31742-31X60 48.9
(1.925) 7.0(0.276)
AT-167
•

•

Oil
pump sideclear-

0.02-0.04 (0.0008 -0.0016)

ance mm(in)
Innergear
Thickness Partnumber
mm (in)

9.99 -10.00
31346-31XOO
(0.3933 -0.3937)
9.98 -9.99
31346-31X01
(0.3929 -0.3933)
9.97 -998
31346-31X02

Thickness ofinner
(0.3925
-0.3929)

gears andouter gears
Outergear
Thickness Partnumber
mm (in)

9.99 -10.00
31347-31XOO
(0.3933 -0.3937)
9.98 -9.99
31347-31X01
(0.3929 -0.3933)
9.97 -9,98
31347-31X02
(0.3925 -0.3929)

Clearance betweenoil
pump housing and
outer gear
mm(in)
Standard
008-0 15 (0.0031 -0.0059)

Allowable limit
015(0.0059)

Oil pump cover seal
ring clearance
mm(in)
Standard
0.10-0.25 (0.0039 -0.0098)

Allowable limit
0.25(0.0098)
SERVICE
OATAAND SPECIFICATIONS (50S)
Specifications andAdjustments (Cont'd)
OIL PUMP
34X68,

Model
34X69,34X81
34X70, 34X80

ILow
&
reverse brake
I

Number ofdrive plates

5

Number ofdriven plates

5

Drive platethickness
mm(in)
Standard
2.0(0.079)

Wear limit

1.8(0.071)

Clearance mm(in)
Standard
1.4-1.8 (0.055 -0.071)

Allowable limit

2.8(0.110)

.

Thickness Partnumber
mm (in)

36 (0.142)
31667-31X10

Thickness ofretaining
38(0150)
31667-31X11

plate
4.0(0157)
31667-31X12
4.2 (0.165)
31667-31X13
4.4 (0.173)
31667-31X14
4.6 (0.181)
31667-31X15

I
Brake band
I

Anchor endbolttighten-
ing torque
39-5.9 (0.4 -06, 35-52)

N'm (kg-m, in-Ib)
Number ofreturning rev-
olutions foranchor end

2.5:1e0125

bolt
Lock nuttightening

31-36 (3.2 -3.7, 23-27)

torque N'm(kg-m, ft-Ib)

Clutch andbrake return springs
INPUTSHAFT

Unit: mm(in)
Return spring Freelength
Outerdiameter
Forward clutch
Inner
263(1.035) 77(0.303)

(Overrun clutch)

(16
pes) Outer

266
(1.047) 10.6(0.417)

Reverse clutch
(16
pes)
18.6(0.732) 80(0.315)

High clutch
(12
pes)
197(0.776) 11.1(0.437)
Input
shaft sealring
clearance mm(in)
Standard
Allowable limit
0.08
-0.23 (0.0031 -0.0091)
0.23 (0.0091)
PLANETARY CARRIER

Clearance betweenplanetary
carrier andpinion washer
mm(in)
Standard Allowable limit
0.15
-0.70 (0.0059 -0.0276)
080 (0.0315)
AT-169

Differential sidegear clearance
FINAL
DRIVE SERVICE
DATAANDSPECIFICATIONS (SOS)
Specifications andAdjustments (Cont'd)
Differential sidebearing adjusting shims
(Except model34X81)
Differential sidegear thrust washers
(Except model34X69)
Differential caseendplay (Except model
34X81) Differential
sidegear thrust washers (Model
34X69)
Clearance
betweensidegear
and differential easewith
washer mm(in)
Thickness mm(in)

0.75 -0.80 (0.0295 -0.0315)
0.80 -0.85 (0.0315 -0.0335)
0.85 -0.90 (0.0335 -0.0354)
0.90 -0.95 (0.0354 -0.0374)
0.95 -1.00 (0.0374 -0.0394)

Thickness mm(in)

0.75 -0.80 (0.0295 -0.0315)
0.80 -0.85 (0.0315 -0.0335)
0.85 -090 (0.0335 -0.0354)
090 -0.95 (0.0354 -0.0374)
0.95 -1.00 (0.0374 -0.0394)

Differential caseendplay
mm (in)
0.1
-0.2 (0.004 -0.008)

Part number

38424-31 XOO
38424-31X01
38424-31 X02
38424-31 X03
38424-31X04

Part number

38424-02111
38424-02112
38424-02113
38424-02114 38424-02115
0-015 (0-0.0059)
Thickness
mm(in) Part
number

0.48 (0.0189) 38454-M8001
0.56 (0.0220) 38454-M8003
0.64 (0.0252) 38454-M8005
0.72 (0.0283) 38454-M8007
0.80 (0.0315) 38454-M8009
0.88 (0.0346) 38454-M8011
0.96 (0.0378) 38454-M8013
1.04 (0.0409) 38454-M8015
Differential sidebearing adjusting shims
(Model 34X81)

Thickness mm(in) Partnumber

0.40 (0.0157) 31499-21X07
0.44 (0.0173) 31499-21X08
0.48 (00189) 31499-21X09
0.52 (0.0205) 31499-21X10
0.56 (0.0220) 31499-21X11
0.60 (00236) 31499-21X12
0.64 (0.0252) 31499-21X13
068 (00268) 31499-21X14
0.72 (00283) 31499-21X15
076 (0.0299) 31499-21X16
0.80 (0.0315) 31499-21X17
0.84 (0.0331) 31499-21X18
0.88 (0.0346) 31499-21X19
0.92 (0.0362) 31499-21X20
1.44 (00567) 31499-21X21
Bearing preload(Model34X81)

Oifferential sidebearing pre-
load
'T'
mm(in)
004
-009 (00016 -0.0035)
Turning torque(Model 34X81)

Turning torqueoffinal drive
049_108 ( _11 4_5)

assembly Nm(kg-em, in-Ib)' .
5.0 .0,.3 9.
AT-170

.SERVICE OATAAND SPECIFICATIONS (SOS)
Specifications andAdjustments (Cont'd)
Return spring

Unit:mm(in)
Accumulator Freelength Outerdiameter

SIR
accumulator spring
56.4(2.220) 21.0(0.827)
N-D accumulator spring
43.5(1.713) 28.0(1.102)

BAND SERVO
Return spring

Unit:mm(in)
Return spring Freelength Outerdiameter
2nd servo return spring 32.5(1.280) 25.9(1.020)

00
servo return spring 31.0(1.220) 21.7(0.854)

REMOVAL ANDINSTALLATION

Distance betweenendofcon-
verter housing andtorque con-
verter Except
model34X81
21.1 mm(0.831 in)ormore
Model 34X81
15.9 mm(0.626 in)ormore

AT-174