STEERING WHEELS AND COLUMNS 385.1
SECTION 3B5
STEER NG WHEELS AND COLUMNS
NOTICE: All steering wheel and column fasteners are important attaching parts in that they could affect
the performance of vital parts and systems, and/or could result in major repair expense. They
must be replaced
with one of the same part number or with an equivalent part if
replacement becomes necessary. Do not use a
replacement part of lesser quality or substitute design. 'Torque values must be used as specified during reassembly
to assure proper retention of all parts. There is to be no welding as
it may result in extensive damage and weakening
of the metal.
For prevailing torque
nut(s) and bolts(s), refer to the "Reuse of Prevailing Torque Nut(<) and Bolt(s) " chart
in Section OA.
CONTENTS
..................... ................................................................... GENERAL DESCRIPTION .. 3B5-1 ............................................. ........................ MAINTENANCE AND ADJUSTMENTS .. 3B5-1 ON-CAR SERVICE ........................................................................................................ 3B5-2
Steering Column ............................................................................................................ 3B5-2 ......................................................................................................... Intermediateshaft 3B5-3
Park Lock Cable .................................................................... 3B54 ......................................................................................... Checking For Accident Damage 3B5-5 ............................................................................ Unit Repair Intermediate Shaft Assembly 3B5-6
..................................................................................... Standard Column @lanual Trans) 3B5-7 ......................................................... ....................... Standard Column (Auto Trans) .. 3B5-13 Tilt Column (Manual Trans) ............................................................................................. 3B5-19
Tilt Column (Auto Trans). ................................................................................................ 3B5-27
................ .................... TORQUE SPECIFICATIONS .. .. 3B5-35
SPECIAL TOOLS .......................................................................................................... 3B5-35
GENERAL DESCRIPTION
STEERING COLUMN
The function locking energy absorbing steering
column includes three important features in addition
to the steering function:
1. 'The column is energy absorbing, designed to
compress in a front-end collision to minimize the
possibility of an injury to the driver of the car.
2. The ignition switch and lock are mounted
conveniently on this column.
3. With the column mounted lock, the ignition and
steering operations can be locked to inhibit theft
of the car.
The turn signal lever provides for control of
headlight beams, windshield washer and wipers.
The column may be easily
disassembled and Fig. 385-1 Steering Wheel Alignment ~ypical
reassembled. To insure the energy absorbing action, it
on a flat surface to determine steering wheel
is important that only the specified screws, bolts, and
position at which vehicle follows a straight path.
nuts be used as designated and that they are tightened
2. With front wheels set straight ahead, check to the specified torque.
position of flat on wormshaft designating steering
When the column assembly is removed from the
gear high point. This flat should be at the top side
car, special care must be taken in handling it. Use of
of the shaft at 12 o'clock position.
a steering puller other than the One 3, if gear has been moved off high when recommended in this manual, a sharp blow on the
setting wheels in straight ahead position, loosen
end of the steering shaft or shift lever, leaning on the
assembly, or dropping the assembly could shear or adjusting
sleeve clamps on both left and right
hand tie rods, then turn both sleeves an equal
loosen the plastic fasteners which maintain column
rigidity. number
of turns in the same direction
to bring
gear back
on high point.
MAINTENANCE AND ADJUSTMENTS NOTICE: Turning the sleeves an unequal number
Steering Wheel Alignment and High Point of turns or in different directions will disturb the
Centering toe-in setting of the wheels.
1. Set front wheel in straight ahead position, This 3. Readjust toe-in as outlined in Section 3A (if
can be checked by driving vehicle
a short distance necessary).
STEERING WHEELS AND COLUMNS 385-9
SUB SECTION A
INCLUDES: SHAR LOCK, TURN SIGNAL CANCELLING
CAM, UPPER BEARING SPRING, TURN SIGNAL
SWITCH,
BULZER SWITCH, AND CYLINDER LOCK SET
Tools Required:
J 23653-A Lock Plate Compressor
J 1859-03 Steering Wheel Puller
Remove or Disconnect
(Figure
2,3,4,5,6,7,8,9)
4 RING, RETAINING 5 LOCK, SHAFT
NOTICE: Wheels of car must be straight ahead. Failure to
do so may cause improper alignment of some components
during installation, resulting in column malfunction.
Key in "Lock position. Failure to do so will cause steering
- wheel to turn, (see above).
Figure 4. Removing Shaft Lock Retaining Ring
CAUTION: Disconnect battery. Failure to do so may
cause electrical
shock when working with wiring.
B HORN PAD
C SCREWS
1 RETAINER 2 NUT, HEXAGON
A STEERING WHEEL
B VELCRO FASTENE
C HORNASM
Figure 2. Removing Horn Pad, Retainer, and Jam Nut Figure
5. Remove Upper Shaft Components
8 SCREW,
BINDING HD CROSS RECESS 9. SCREW, RD WASH. HD (M4.2X1.41)
10 ARM, SIGNAL SWITCH
11 SWITCH ASM, TURN SIGNAL
D HAZARD KNOB
Figure 6. Turn Signal Switch Removal Preparation
Figure
3. Remove Steering Wheel
1. Horn Pad
2. Electrical Connectors 3. Retaiher (1) and jam nut (2) 4. Steering wheel, using J 1859-03, and cover 5. Shait lock retaining ring (4) using J 23653-A to depress
shaft lock (5)
6. Shaft lock (5) 7. Turn signal cancelling cam (6) 8. Upper bearing spring (7) Figure 7. Turn Signal Switch Removal
385.10 STEERING WHEELS AND COLUMNS
Figure 8. Buzzer Switch Removal
1 16. SCREW. LOCK RETAINING I 19. LOCK CYLINDER SET, I STRG COLUMN I
Figure 9. Removing Lock Cylinder Set
9. Turn signal in "Right Turn" position
10. Screw (9) and crossover arm (10)
11. Turn signal lever
12. Screws (8)
13. Turn signal switch (1 1). Let switch hang freely if re-
moval is not necessary.
To remove:
A. Wire harness protector (33)
6. Gently pull wire harness through column
14. Key from lock cylinder set (1 9)
15. Buzzer switch (1 4) and clip (1 5)
16. Reinsert key
17. Lock retaining screw (1 6)
18. Lock cylinder set (1 9)
Install or Connect
(Figure 2,3,4,5,6,7,8,9,10)
1. Lock cylinder set (1 9) 2. Lock retaining screw (1 6)
3. Key in "Run" position
4. Clip
(1 5) and buzzer switch (1 4)
5. Turn signal switch (1 1)
6. Screws (8)
7. Crossover arm (10) lubricated with lithium grease and
screw (9)
8. Upper bearing spring
(7) 9. Turn signal cancelling cam (6)
10. Shaft lock (5) 11. Shaft lock retaining ring (4) using J 23653-A to depress
shaft lock (5) 12. Cover (3) 13. Steering wheel
Figure 10. Wire Harness Through Column
14. Jam nut (2) and retainer (1)
15. Turn signal lever
16. Wire harness protector (33)
17. Horn pad and screws to back of steering wheel
SUB SECTION B
INCLUDES: DIMMER SWITCH, IGNITION SWITCH, LOCK
HOUSING, COVER SHROUD, KEY RELEASE LEVER,
SWITCH ACTUATOR RACK, SWITCH ACTUATOR SEG-
MENT, LOCK BOLT, PIVOT AND SWITCH ASSEMBLY,
AND UPPER BEARING
Tools Required:
J 23653-A Lock Plate Compressor J 1859-03 Steering Wheel Puller
++ Remove or Disconnect
(Figure 2 thru 15)
1. Perform steps 1 thru 18, Remove or Disconnect, Sub
Section A
(12) 12 O'CLOCK
12. SCREW, PAN HD
&LOBED SOC TAP
Figure 11. Lock Housing Cover Screw Positions
2. Thrust washer (1 3) 3. Screws (1 2)
4. Mounting bolt (35)
5. Hex nut (42)
6. Dimmer switch (41)
7. Dimmer switch rod (40)
8. Mounting stud (34)
9. Ignition switch (36)
385.1 2 STEERING WHEELS AND COLUMNS
11. Shroud (38) to lock housing cover (1 7) 2. Steering column
from car
12. Screws (39) 3. Lower bearing adapter
clip (47)
13.
Lock housing cover (17) and shroud (38) assembly to 4. Retainer, bearing adapter (46)
column 5. Bearing ASM (45
14. Screws (1 2) 7. Cover (3) d 6. Lower bearing a apter (44)
8.
Shaft lock retaining ring (4) using J 23653-A to depress
shaft lock (5)
9. Shaft lock (5), turn signal cancelling cam (6), and upper
bearing spring (7)
10.
Shaft (49)
Install or Connect
(Figure 2,3,4,5,19) UNTIL DRILL HITS T
SURFACE OF HOUSING
1. Shaft (49)
2. Upper bearing spring (7)
3. Turn signal cancelling cam (6)
4. Shaft lock (5) 5. Shaft lock retaining ring (4) using J 23653-A to depress
shaft lock (5) Figure 18. Adjust Dimmer Switch 6. Cover (3)
16.
Dimmer switch rod (40) 7. Lower bearing adapter 44)
17.
Dimmer switch (41) and hex nut (42). Adjust dimmer 8. Lower bearing ASM (45
switch 9. Lower bearing adapter retainer (46)
18.
Thrust washer (1 3) 10. Clip (47)
19. Perform
steps 1 thru 17, Install or Connect, Sub 11. Steering column to car
Section
A 12. Perform steps 13 thru 17, Install
or Connect, Sub
Section A
SUB SECTION C
INCLUDES: SHAm AND LOWER BEARING ASSEMBLY
Tools Required:
J 23653-A Lock Plate Compressor J 1859-03 Steering Wheel Puller
++ Remove or Disconnect
(Figures 2,3,4,5,19)
1. Perform steps 1 thru 4, Remove or Disconnect, Sub
Section A
43 JACKET ASM
44 ADAPTER, LOWER BEARING
45 BEARING ASM
1 46 RETAINER, BEARING ADAPTER I ( 47 CLIP, LOWER BEARING
ADAPTER I
1 48 RING, RETAINING I 1 49 SHAFTASM I C I
Figure 19. Lower Bearing Assembly
SAGINAW STEERING GEAR DIVISION
GENERAL MOTORS CORPORATION
Key No. Part Name
1 - RETAINER
2
- NUT, HEXAGON JAM
3
- COVER, SHAFT LOCK
4
- RING, RETAINING
5
- LOCK, STEERING SHAFT
6
- CAM ASM, TURN SIGNAL CANCELLING
7
- SPRING, UPPER BEARING
8
- SCREW, BINDING HEAD CROSS RECESS
9 - SCREW, ROUND WASHER HEAD
10
- ARM ASM, SWlTCH ACTUATOR
11
- SWITCH ASM, TURN SIGNAL
12
- SCREW, HEX WASHER HEAD TAPPING
13
- WASHER, THRUST
14
- SWITCH ASM, BUZZER
15
- CLIP, BUZZER SWITCH RETAINING
16
- SCREW, LOCK RETAINING
17
- HOUSING, STEERING COLUMN
18
- SECTOR, SWITCH ACTUATOR
19 -LOCK CYLINDER SET, STEERING COLUMN
20
- BEARING ASM
21
- BUSHING, BEARING RETAINING
22
- RETAINER, UPPER BEARING
23
- SWITCH ASM, PIVOT &
24 - BOLT, LOCK
25
- SPRING, RACK PRELOAD
26
- RACK. SWlTCH ACTUATOR
27 - ROD, SWITCH ACTUATOR
28
- WASHER. SPRING THRUST
29 - PIN, SWITCH ACTUATOR PIVOT
30
- PROTECTOR, WIRING
Key No. Part Name ASSEMBLIES
31 - BOWL, FLOOR SHIFT
0 - COLUMN ASM, E/A STEERING
32
- SCREW, BINDING HD CROSS RECESS
101 - BOLT ASM, SPRING &
33 - ROD, DIMMER SWITCH ACTUATOR
102 - BOWL ASM. GEARSHIFT LEVER
34
- SWITCH ASM, DIMMER
103 - JACKET ASM, STEERING COLUMN
35
- NUT, HEXAGON 104 - SWITCH ASM, COLUMN LOCK & IGN
36 - JACKET ASM, STEERING COLUMN
37
- ADAPTER, LOWER BEARING SERVlCE KITS
38 - BEARING ASM 201 - HOUSING ASM SERVICE KIT
39
- RETAINER, BEARING ADAPTER STEERING
COLUMN
40
- CLIP. LOWER BEARING ADAPTER 202 - SECTOR SERVICE
KIT, IGNITION
41
- RING. RETAINING SWITCH
ACTUATOR
42
- SHAFT ASM, STEERING 203 - SHAFT
REPAIR KIT INJ. STEERING
43
- HOUSING ASM, IGN SWITCH
44
- SCREW. WSHER HEAD
45
- SCREW, PAN HD
46
- STUD, DlMR & IGN SW MOUNTING
47
- SWITCH ASM, IGNITION
48 - BRACKET ASM. STRG. COL. SUPPORT
SUB SECTION A
INCLUDES: SHAFT LOCK, TURN SIGNAL CANCELLING
CAM, UPPER BEARING SPRING, SHAFT ASSEMBLY,
AND LOWER BEARING ASSEMBLY
Tools Required:
J 23653-A Lock Plate Compressor J 1859-03 Steering Wheel Puller
Remove or Disconnect
(Figures
2,3,4,5,6)
NOTICE: Wheels of car must be straight ahead. Failure to
do so may cause improper alignment of some components
during installation, resulting in
colunin malfunction.
Key in "Lock" position. Failure to do so
wi!l cause steering
wheel to turn, (see above).
CAUTION: Disconnect battery. Failure to do so may
cause electrical shock when working with wiring.
HORN
C
STEERING WHEEL
HORN PAD
I
C SCREWS
1 RETAINER
2 NUT, HEXAGON
A STEERING WHEEL
B VELCRO
FASTENEF v C HORNASM
1 RETAINER
2 NUTSHEXAGON
Figure 2. Removing Horn Pad, Retainer, and Jam Nut
Figure
3. Removing Steering Wheel
1. Horn pad and electrical connectors
2. Retainer (1) and jam nut (2)
3. Steering wheel using J 1859-03 4. Column from car if removingirepairing shaft assembly
(42) or lower bearing assembly (37-40)
5. Shaft lock retaining ring (4) using
J 23653-A to depress
shaft lock (5)
6. Shaft lock (5) and cover (3)
7. Turn signal cancelling cam (6)
STEERING WHEELS AND COLUMNS 385-15
I
4. RING, RETAINING 5. LOCK. SHAFT
Figure 4. Removing Shaft Lock Retainingain;
SY. TURN SIG CANCELLING , UPPER BEARING
Figure 5. Removing Components from Upper Shaft
36 JACKET ASM
40 CLIP, LOWER BEARING
37 ADAPTER, LOWER BEARING ADAPTER
38 BEARING
ASM 41
RING, RETAINING 42 SHAFT ASM
Figure 6. Lower Bearing Assembly and Shaft Removal
Upper bearing spring
(7) Shaft (42)
Clip, lower bearing adapter (40)
Retainer, bearing adapter
(39) Bearing ASM (38) Adapter, lower bearing (37)
Install or Connect
(Figures
2 thru 6)
NOTICE: Ensure all fasteners are securely seated before
applying required torque. Failure to do so may result in
component damage or malfunctioning of steering column.
1. Adapter, lower bearing (37) 2. Bearing ASM (38)
3. Retainer, bearing adapter (39)
4. Clip, lower bearing adapter (40)
385-16 STEERING WHEELS AND COLUMNS
5. Shaft assembly (42) to column 6. Bearing spring (7)
7. Turn signal cancelling cam (6)
8. Shaft lock (5) and cover (3) 9. Shaft lock retaining ring (4) using J 23653-A to depress
shaft lock (5) 10. Column to dash 1 1. Steering wheel 12. Jam nut (2) 13. Retainer (1) 14. Horn pad
SUB SECTION Ej
INCLUDES: DIMMER SWITCH, IGNITION SWITCH, AND
DIMMER SWITCH ROD
Remove or Disconnect
(Figures
7,8)
1. Hex nut (35)
2. Mounting bolt (44)
3. Dimmer switch (34) 4. Dimmer switch rod (33)
5. Mounting stud (46)
6. lgnition switch (47)
Figure 7. Dimmer Switch Assembly
IGN SW MOUNTING
Figure 8. lgnition Switch Assembly install
or Connect
(Figures
7,8,9,10)
NOTICE: Ensure all fasteners are securely seated before
applying required torque. Failure to do so may result in
component damage or malfunctioning of steering column.
1. Key in "Lock" posit~sn 2. lgnltion switch (47)
3. Mounting stud (46)
4. Dimmer switch rod (33)
5. Dimmer switch (34), adjust 6. Hex nut (35) 7. Mounting bolt (44)
47 SWITCH ASM. IGN 8
Figure 9. Adjusting Ignition Switch
UNTIL DRILL HITS TOP
SURFACE OF HOUSING
34 SWITCH. DIMMER I
Figure 10. Adjusting Dimmer Switch
STEERING WHEELS AND COLUMNS 385-17
SUB SECTION C
INCLUDES: TURN SIGNAL SWITCH, BUZER SWITCH,
AND CYLINDER LOCK SET
Tools Required:
J 23653-A Lock Plate Compressor J 1859-03 Steering Wheel Puller
Remove or Disconnect
(Figures
2,3,4,5,6,7,8,9,10,11,12,13)
1. Perform ste~s 1 thru 8, Remove or Disconnect, Sub
Section A
, STEERING COLUMN
Figure 13. Lock Cylinder Set and
Buzzer Switch Removal
Figure 11. Turn Signal Switch Removal Preparation
Figure 14. Wire Harnesses Through Column
Install or Connect
(Figures
2 thru 14)
NOTICE: Ensure all fasteners are securely seated before
applying required torque. Failure to do so may result In
component damage or malfunctioning of steering column.
1. Lock cylinder set (1 9)
2. Key in "Run" position 3. Lock retaining bolt (16) 4. Clip (15) and buzzer switch (14)
5. Turn signal switch (1 1) 6. Screws (8) 7. Signal switch arm (1 0) and screw (9) 8. Hazard knob 9. Perform steps 4 thru 15, Install or Connect,
Figure 12. Turn Signal Switch Removal Sub
Section A
SUB SECTION D I 2. Turn signal in "Right Turn" position 3. Hazard knob
4. Screw (9) and signal switch arm (10) 5. Screws (8)
6. Turn signal switch (1 1). Let switch hang freely if
removal-is not necessary.
To remove:
A. Clip and wire harness protector (30) B. Gently pull wire harness through column 7.. Key from lock cylinder (19)
8. Buzzer switkh (14) and clip (1 5) 9. Lock retaining bolt (1 6)
10. Reinsert key in lock cylinder (19) 1 1. Lock cylinder set (19)
INCLUDES: LOCK HOUSING COVER, SHROUD, UPPER
BEARING, ACTUATOR RODIRACK ASSEMBLY, LOCK
BOLT, AND PIVOT AND SWITCH ASSEMBLY
Tools Required:
J 23653-A Lock Plate Compressor J 1859-03 Steering Wheel Puller
Remove or Disconnect
(Figures 2 thru 16)
1. Perform stem 1 thru 8, Remove or Disconnect, Sub
Section A ' 2. Perform steps 1 thru 6, Remove or Disconnect, Sub
Section B