26-2 CHASSIS SHEET METAL
TO RAISE OR LOWER THE FRONT comers
for proper alignment, proceed as follows:
1. Close hood firmly.
2. Determine the amount of adjustment necessary.
3. Open hood.
4. Raise or lower the adjustable hood bumpers as
required.
FORE AND APT adjustment can be accom-
plished as follows:
1. Loosen hinge to fender attaching screws.
Remove or Disconnect
Open hood.
Scribe line on hood inner panel and fender panel
to indicate original hinge position.
Block hood on side where hinge is to be
removed.
Prop hood open.
Remove hinge-to-hood attaching screws and
hinge-to-fender attaching screws.
Carefully remove hinge and strut assembly.
- -
2. Reposition hinge assembly. install or Conned 3. Tighten hinge to fender attaching screws to
specifications. 1. Mount new hinge on fender using scribed line
4. If necessary, repeat procedure on opposite side for location,
and tighten attaching screws.
of hood. 2.
Position hinge to hood using scribed line for
location, install attaching screws and tighten.
3. Carefully close hood and check for proper
- - alignment.
4. If hood is misaligned, measure amount of
mis-
Figure 7
Hood hinges are fastened to the fender panel.
The hold-open position is provided by a hood
hinge spring assist linkage assembly. This spring
assist linkage is comprised of a
single-am elbow joint
assembly combined with a small coil spring.
1-HINGE ASM.
2-BOLT/SCREW
Figure 1 Hood Hinge - Typical
alignment.
a. Open hood.
b. Loosen hinge at hood or fender and repo-
sition to correct misalignment.
c. Tighten hood-to-hinge attaching screws to
specifications and repeat alignment proce-
dure if necessary.
HOOD L14TCI-I
The hood latch is a cable released, positive lock-
ing hood latch assembly located in the radiator sup-
port and baffle assembly, and locks with the
hood-
mounted striker. The hood release handle is located
inside the car at the left side of the plastic shroud kick
panel. After the release handle has been pulled, the
hood can be fully opened by releasing the hand catch
on the hood underside.
1. Using a
13mrn (112") socket and ratchet with
114" drive, reach up between the outboard side
of the radiator and grille, and remove the two
hood release latch assembly retaining screws.
2. With the two screws removed, raise the hood.
3. With the hood up, the hood release latch assem-
bly can be removed.
4. Reassemble the hood latch assembly to the radi-
ator support assembly.
5. Replace or repair the hood release cable as
necessary.
After proper positioning of the hood bumpers,
hood height is automatically controlled by the verti-
cally self-adjusting hood latch assembly. Proper hood
alignment is essential for ease of latch operation.
Adjust
1. Loosen latch attaching bolts to finger-tight.
2. Push down on hood, holding the hood closed
while pulling the release lever.
STEERING, SUSPENSION, f IRES AND WHEELS DIAGNOSIS 3.1
SECVION 3
STEER NG, SUSPENS
WHEELS
AGNOS
CONTENTS
........................................... General Information 3- 1 ............................................ General Diagnosis 3- 1
Power Recirculating Ball .................................. 3-3
................. Steering Linkage ........................ .. 3-3
Power Steering Pump ................... ... ............ 3-4
Steering Column
Lock System
........................... ... ................ 3-4
Column ............................................................ 3-5
........................................ Turn Signal Switch 3-6
Ignition Switch .............................................. 3-7
Key Reminder .............................................. 3-7
Dimmer Switch .................... ... ................ 3-10
Pivot and Switch Assembly ............................ 3-10
Steering Gear and Pump Leaks .......................... 3- 10
Seal Replacement Recommendations ................. 3- 10
Power Steering System Test Procedure .............. 3-12
................ Strut Dampener and Shock Absorber 3- 12
Tires ........................ .. ..................................... 3- 13
Vibrations .......................... .............. .................... 3- 14
.......................... Tapered Roller Bearings .. .... 3- 14
Trim Height .............................................. 3-14
GENERAL INFORMATION Abnormal or Excessive Tire Wear
Since the problems in steering, suspension, tires
and wheels involve several systems, they must all be
considered when diagnosing a complaint. To avoid
e Front-wheel or rear-wheel alignment
using the wrong symptom, always road test the car
o Sagging or broken springs
first. Proceed with the following preliminary checks
Tire out of balance and correct any substandard conditions which are worn strut dampener or shock absorber found. o Hard driving
--
e Tires for wrong pressure and uneven wear
o Joints from the column to the steering gear for
loose connectors or wear
o Front and rear suspension, and the steering gear
or linkage for loose or damaged parts
Out-of-round or out-of-balance tires, bent wheels,
and loose and/or rough wheel bearings
@ Power steering system for leaks. Also check the
power steering fluid level and the pump drive belt
tension
GENERAL DIAGNOSIS
Car Pulls (Leads)
Inspect
Mismatched or uneven tires
Broken or sagging springs
Radial tire lateral force
Front-wheel or rear-wheel alignment
o Steering gear valve off center (unbalanced)
e Front brakes dragging
a Overloaded car
e Not rotating tires
Scuffed Tires
o Toe incorrect
e Excessive speed on turns
o Suspension arm bent or twisted
Wheel Tramp
Inspect
o Blister or bump on tire
o Improper strut dampener or shock absorber
action
Shimmy, Shake or Vibration
inspect
e Tire or wheel out of balance
e Worn wheel bearings
a Worn tie rod ends
o Worn lower ball joints
3-2 STEERING, SUSPENSION, TIRES AND WHEELS DIAGNOSIS
o Excessive wheel runout
e Blister or bump on tire
e Excessive loaded radial runout of tire and wheel
assembly
Hard Steering (Power)
lnspect
e Hydraulic system - Make test with gage J 5176
or J 25323
e Steering gear adjustment
e Bind or catch in steering gear
e Loose steering gear mounting
e Steering gear pressure port check valve (800
series)
Too Much Play In Steering
a lnspect
e Wheel bearings worn
e Loose steering gear mounting
e Joints from column to steering gear loose or worn
e Steering gear adjustment
Poor Returnability (Power)
Inspect
e Lack of lubrication - ball joints and tie rod ends
o Bind in ball joints
o Rind in steering column
e Front-wheel alignment
e Steering gear adjustment
e Sticking valve
o Steering gear adjustment
e Lower coupling binding on steering gear
Abnormal Noise, Front End
lnspect
Lubrication - ball joints and tie rod ends
Damaged suspension components
Worn control arm bushings or tie rod ends
Imose stabilizer shaft
Loose wheel nuts
Loose suspension bolts
Wheel covers
Steering gear adjustment
Worn strut dampener, shock absorbers or
n~ountings
Spring improperly positioned
Wander or Poor Steering Stability
Inspect
o Mismatched or uneven tires
e Lubrication - ball joints and tie rod ends
e Worn strut dampeners or shock absorbers
e Loose stabilizer shaft Broken
or sagging springs
e Steering gear adjustment
e Front-wheel or rear-wheel alignment
Erratic Steering When Braking
lnspect
e Wheel bearings worn
e Broken or sagging springs
e Leaking wheel cylinder or caliper
Warped rotors
e Incorrect or uneven caster
Low Or Uneven Trim Height
e Broken or sagging springs
@ Overloaded car
e Incorrect or weak springs
Ride Too Soft
Inspect
e Worn strut dampeners or shock absorbers
e Incorrect or sagging springs
Ride Too Harsh
lnspect -
e Incorrect strut dampeners or shock absorbers
e Incorrect springs
Body Leans Or Sways In Corners
lnspect
e Loose stabilizer shaft
e Worn strut dampeners, shock absorbers or
mounting
a Broken or sagging springs
e Overloaded car
Suspension Bottoms
lnspect
a Overloaded car
e Worn strut dampeners or shock absorbers
e Incorrect, broken or sagging spring
"Dog" Tracking
lnspect
e Damaged rear suspension arm or worn bushings
e Bent rear axle
e Frame or underbody alignment incorrect
3-14 STEERING, SUSPENSION, TIRES AND WHEELS DIAGNOSIS
@ HARD CORNERING O UNDER INFLATION LACK OF ROTATION
@ HEAVY ACCELERATION ON DRIVE AXLE EXCESSIVE TOE ON DRIVE AXLE EXCESSIVE TOE ON NON-DRIVE AXLE @ LACK OF ROTATION O LACK. OF ROTAT ION
Fig. 15 Tire Wear Diagnosis
Radial Tire Waddle
Fig. 17
Waddle is side-to-side movement at the front
and/or rear of the car. It can be caused by the steel belt
not being straight within the tire, or by excessive lateral
runout of the tire or wheel. It ig most noticeable at low
speed, about 8 to 48
km/h (5 to 30 mph). It may also
appear as a ride roughness at 80 to 113
km/h (50 to 70
mph). The car can be road tested to see which end of the
car has the faulty tire. If the tire causing the waddle is
on the rear, the rear end of the car will "waddle." From
the driver's seat, it feels as if someone is pushing on the
side of the car.
If the faulty tire is on the front, the waddle is
more easily seen. The front sheet metal appears to be
moving back and forth. It feels as if the driver's seat is
the pivot point in the car.
Another more time-consuming method of
determining the faulty tire is substituting tire and
wheel assemblies that are known to be good. Follow
these steps:
1. Drive the car to determine if the waddle is coming
from the front or rear.
2. Install tire and wheel assemblies known to be
good (from a similar car) in place of those on the
end of the car which is waddling. If the waddle
cannot be isolated to front or rear, start with the
rear tires.
3. Road test again. If improvement is noted, install
the original tire and wheel assemblies one at a
time until the faulty tire is found. If no
improvement is noted, install tires known to be
good in place of all four. Then, install the
originals one at a time until the faulty tire is
found.
Radial Tire Lead/Pull
Fig. 18
"Lead/Pull" is the deviation of the car from a
straight path, on a level road with no pressure
on the
steering wheel.
L Fig. 16 Tire Waddle
Lead is usually caused by:
1. Tire construction.
2. Uneven brake adjustment.
3. Wheel alignment.
The way in which a tire is built can produce lead
in a car. An example of this is placement of the belt.
Off-center belts on radial tires can cause the tire to
develop a side force while rolling straight down the
road. The tire will tend to roll like a cone.
The Radial Tire
Lead/Pull Correction Chart
should be used to make sure that front wheel alignment
is not mistaken for tire lead.
Rear tires will not cause lead.
VIBRATION DIAGNOSIS
See Figs. 19 through 21 for vibration diagnosis.
TAPERED ROLLER BEARING
DlAGNOSlS
See Figs. 22 and 23 for Tapered Roller Bearing
Diagnosis.
See Fig. 24 for Trim Height Diagnosis.
3-18 STEERING, SUSPENSION, TIRES AND WHEELS DIAGNOSIS
VIBRATION COMPLANT TIRE-WHEEL-HUB-AXLE RELATED
Vibrations that are tire or wheel induced can be caused
by two factors: imbalance or
runout. Low-speed vibrations, those less than 40 mph, are
usually runout related. Highway speed vibrations, those
above 40 mph, can be caused by either imbalance or runout. Prior to performing any work, always road test the car
and perform a careful visual inspection for:
- Obvious tire and wheel runout. - Obvious drive 'axle or propeller shaft runout. - Proper inflation pressure. - Wrong trim height. - Bent wheels. - Debris build-up on the tire or wheel. - Loose or missing wheel weights or wheel nuts. - Irregular or excessive tire wear. - Proper tire bead seating on rim. - Damaged tires, such as tread distortions,
separations, or bulges from impact damage. Slight sidewall indentations are normal and will not affect
ride quality.
Balance is the easiest procedure to perform and should,
therefore, be done fist if the vibration occurs at highway
speeds.
An off-car two-plane dynamic balance should first
be performed. This will correct any imbalance in the tire and
wheel assembly.
An oncar fiish balance may also be required. This will correct any brake drum, rotor, or wheel cover imbalance.
Follow the balancing procedures outlined in Section 3E. If balance does not correct the highway speed vibration,
or if the vibration is at low speeds, runout is the probable
cause. Runout can be caused by the tire, wheel, or the way
the wheel attaches to the car. The following procedure
should be used
: A. If runout is suspected, the free runout of the tire
and wheel assembly should first be measured on the car. A
dial indicator with a roller wheel is preferable, but a dial
indicator with button end may be used. Lateral
runout (side
to side) should be measured on the tire's sidewall as close to
the tread shoulder as possible. Radial
runout (up and down)
should be measured on the center tread rib. Some tread
designs may require tightly wrapping a piece of tape around
the center tread circumference for better dial indicator
contact. For measuring wheel
runout follow the "Measuring
Wheel Runout" procedure in Section 3E. Whether measuring
radial or lateral runout, disregard any instantaneous indicator
needle jumps due to sidewall depressions, tread blocks, etc.
Record the total indicator reading, and the location of the
high point of
runout. The,,total tire and wheel oncar runout should be less than ,060 , if either measurement exceeds ,060"~ proceed to Step B.
B. If
the oncy radial or lateral runout measured in
Step A exceeds .060 , mount the tire and wheel assembly on
a dynamic balance machine and again measure the amount of runout. Locate on the machine by the wheel's inside center
pilot hole. Using the same procedure as in Step A, record the
amount of tire and wheel
runout and its high point Location.
Next, measure wheel runout, see Section 3E. If the wheel
exceeds specifications replace the ~heel.,~If the tire and wheel
radial or lateral runout exceeds .050 at the tire tread,
proceed to Step C.
C. If the off-car tire and wheel radial or lateral runout measured in Step 18 exceeds .050", match mount the high radial runout point of tire to low radial runout point of
wheel. Weinflate, mount on the dynamic balance machine,
and again measure and record the radial and lateral runout and its location, as done in Step B. In many cases, match
mounting the tire on the wheel will bring the assembly's
runout into the acceptable range of less than .050". D. If the runout of the tire and wheel assembly is
within limits when measured off the car, yet exceeds the
limits when measured on the car, the attachment of the tire
and wheel assembly to the hub is the probable cause. Rotate
the assembly two wheel studs and recheck the
runout. Several positions may have to be tried to find the best
location.
E. If the assembly runout cannot be reduced to an
acceptable level, remove the tire and wheel assembly and
measure wheel stud
runout with a dial indicator. Zero
the dial indicator button on one stud. Lift button gently
off stud and rotate flange to position next stud against
dial indicator button. Record the
runout on all studs. Dial indicator should read zero when repositioned on first stud
that was checked. If runout exceeds .030", the hub or axle
shaft should be replaced.
Whenever a tire is rotated on the wheel, or a tire or
wheel is replaced, the assembly must be rebalanced.
In addition to balance and tire and wheel free
runout, tire stiffness variation (loaded radial runout) can also cause
a vibration. However, this is impossible to measure without
a TPD (Tire Problem Detector) or a loaded radial
runout buffer.
The TPD is a roller drum that slowly rotates the tire
while under load and mounted on the car. Tire stiffness
variation causes wheel spindle movement which can be
measured.
The loaded radial
runout buffer is a more automated
machine that slowly rotates the tire and wheel off the car
under load with a roller drum and measures the tire's
stiffness variation. It will then "match" the tire to the wheel
by buffing off small amounts of rubber from the outer tread
rows at the stiff spot. This procedure is usually effective,
especially when used
as a measuring device and for fine
buffing only.
The
TPD and loaded radial runout buffer are two
methods that will measure or correct tire stiffness variation,
tire
runout, and wheel runout at the same time. However,
because such equipment is not always available, and both
have their disadvantages, the more basic procedure of
measuring free
runout with a dial indicator, as previously
detailed, is usually more practical. The free runout of the
tire will usually correspond with the tire's stiff spot.
The substitution method of vibration diagnosis can also
be used. Install
a known good set of tire and wheel
assemblies. If these correct the vibration, the original
assemblies should be reinstalled one at
a time until the
vibration returns. This will point out the tire with excess
stiffness variation.
Tire stiffness variation will be higher or lower depending
on the direction of tire rotation.
Fig. 20 Vibration Complaint Chart (2 of 2)
STEERING, SUSPENSION. TIRES AND WHEELS DIAGNOSIS 3-21
TRIM WEIGHTS (@ CURB WEIGHT) I
The follow~ng procedure should be followed before making
any trim height measurement.
1.
"2" & "J" DIMENSIONS a. Lift vehicle up approximately 1-112" at the front
bumper and gently remove hands allowing vehicle to
settle on its own. Repeat this lifting operation twice
for
a total of three times. Measure the "2" & "J" heights in the settled position after the third lift.
b. Push vehicle down approximately
1.1/2"at the front
bumper and gently remove hands allowing vehicle to
settle on its own. Repeat this pushing down operation twice for
a total
of 3 times. Mewre the "Z" & "J" heights in the settled position after the third
push.
c. The true
"2" L "J" height is the averlge of (a) and (b) for each side.
"0" L "K" DIMENSIONS
NOTE
: Follow the same pattern cn stated above for the "Z" & "J" dimensions when measuring the "0" "K" dimensions except: Lift and push on the
rear bumper.
CENTER OF
LOWE CONTROL ARM 'FRONT BUSHING BOLT HEAD k828.0-t REAR AXLE
Z '10.0 / AXLE
BUMPER BRKT
REAR BOLT
ASM (EXCLUDING GREASE FITTING)
I Dimensions shown in mmll mm = 0.039 in. I
F41 = Special Heavy Duty. = Multi Port Injection.
FE2 = Touring Pkg. Susp.
NOTE:
TIRE PRESSURE
SHOULDBE AS SHOWN ON TIRE PRESSURE STICKER AND VEHICLE
SHOULD HAVE A
FULLTANK OF GASOLINE BEFORE MAKING TRIM HEIGHT CHECKS.
I Fig. 23 Trim Height Diagnosis
-
WHEEL. ALIGNMENT 3A-1
SECTION 3A
WHEEL AL GNMENT
NOTICE: These fasteners are important attaching Do not use a replacement part of lesser quality or
parts, in that they could affect the performance of substitute
design. Torque values must be used as
vital components and systems, and/or could result specified during reassembly to assure proper
in major repair expense. They must be replaced retention of these parts. For prevailing torque
with one of the same part number or with an
nut(s) and bolt(s), refer to the "Reuse of Prevailing
equivalent part if replacement becomes necessary. torque
Nut(s) and Bolt(s)" chart in Section 0.
General Description ...................... .. ...... 3A- 1 On-Car Service ........................ .. ........... 3A-2
Caster .................... .. ............................ 3A- 1 Caster and Camber Adjustment .................. 3A-2
..................................... Camber ................... .. .............................. 3A-I Toe-In Adjustment 3A-2
Toe.. ................................................. 3A- 1 Axle Housing Alignment ......................... .... 3A-4
Preliminary Checks Prior to Specifications ....................... ... ............... 3A-4
Adjusting Alignment ..................... ...... 3A- 1
GENERAL DESCRIPmIOMI
Wheel alignment refers to the angular they tend to roll parallel on the road when the car is
relationship between the wheels, the suspension moving.
attaching parts and the ground.
PRELIMINARY CHECKS PRIOR TO ADJUSTING
CASTER ALIGNMENT
Figure 1
Caster is the amount the top of the strut is tilted
forward or rearward from the vertical. When the strut
tilts rearward, the center is "positive"
(+). The
amount of tilt is measured in degrees from vertical.
CAMBER
Figure 1
Camber is the tilting of the wheels from the
vertical when viewed from the front of the car. When
the wheels tilt outward at the top, the camber is said
to be positive
(+). When the wheels tilt inward at the
top, the camber is said to be negative
(-). The amount
of tilt is measured in degrees from the vertical and this
measurement is called the camber angle.
TOE
Figure i
Toe is a measurement of how much the front of
the wheels are turned in or out from a straight-ahead
position. When the wheels are turned in, toe is
"positive"
(+). When the wheels are turned out, toe
is "negative"
(-). The actual amount of toe-in is
normally only a fraction of a degree. The purpose of a
toe specification is to ensure parallel rolling of the
wheels (excessive toe-in or toe-out may increase tire
wear). Toe also serves to offset the small deflections of
the wheel support system which occur when the car is
rolling forward. In other words, even when the wheels
are set to toe-in slightly when the car is standing still, Steering
and vibration complaints are not always
the result of improper alignment. Another possibility
is tire "lead" due to worn or improperly manufactured
tires. "Lead" is the deviation of the car from a straight
path on a level road without hand pressure on the
steering wheel. Section
3 of this manual contains a
procedure for determining the presence of a tire lead
problem.
Before making any adjustment affecting wheel
alignment, make the following checks to ensure correct
alignment readings and alignment adjustments:
1. Check all tires for proper inflation pressures and
approximately the same tread wear.
2. Hub and bearing assemblies for excessive wear;
correct if necessary.
3. Ball joints and tie rod ends; if they are excessively
lcose, correct them before adjusting.
4. Run-out of wheels and tires.
5. Car trim height; if out of limits and a correction
is to be made, do so before adjusting alignment.
Refer to Section
3 for trim height specifications.
6. Strut dampeners for proper operation.
7. Control arms for loose bushings.
8. Loose or missing stabilizer bar attachments.
Consideration must be given to excess loads, such
as tool boxes, sample cases, etc. If these items are
normally carried in the car, they should remain in the
car during alignment adjustments. Consideration
should also be given to the condition of the equipment
used to adjust alignment. Be sure to follow the
equipment manufacturer's instructions. Regardless
of
3A-2 WHEEL ALIGNMENT
0 FRONT
& OF WHEEL
CASTER ANGLE
LEFT SIDE
VIEW
CAMBER
I
Fig. 1 Alignment Angles
the equipment used to adjust alignment, the car must
be on a
level surface, both fore-and-aft and sideways.
ON-CAR SERVICE
CASTER AND CAMBER ADJUSTMENT nuts and bolts. Apply penetrating oil between the
clamp and tube and rotate the clamps until they move
Before adjusting caster and camber the freely. Install new bolts and nuts having the same part front be 'aised and twice to number to assure proper at the specified nut allow vehicle to return to its normal height. See "Trim torque. Heights."
Caster and camber can be adjusted by moving the
position of the upper strut mount assembly, as shown
in Fig. 601. Moving
the mount forward/rearward
adjusts caster; 'movement inboard/outboard adjusts
camber.
The position of the mount can be changed after
loosening the three nuts shown in Fig.
601. The weight
of the vehicle will normally cause the strut assembly to
move to the full inboard position.
Install Tool
5-29724 and tighten the turnbuckle
until the proper camber reading is obtained. Then, if
an adjustment in caster is required, the mount can be
tapped forward or rearward with a rubber mallet.
Tighten the three
(3) nuts to specifications.
TOE-IN ADJUSTMENT
Toe-in can be increased or decreased by changing
the length of the tie rods.
A threaded sleeve is provided
for this purpose.
When the tie rods are mounted ahead of the
steering knuckle they must be decreased in length in
order to increase toe-in.
1. Loosen the clamp bolts at each end of the steering
tie rod adjustable sleeves.
2. With steering wheel set in straight ahead position,
turn tie rod adjusting sleeves to obtain the proper
toe-in
adjustrne~t.
3. When adjustment has been completed according
to the recommended snecifications. check to see
Tie rod adjuster parts often become rusted in
that the number of thrkads showing on each end
service. In such cases, it is recommended that if the
of sleeve are equal and that the tie rod end
torque required to remove the nut from the bolt after housings are at the right angles to steering arm.
breakaway exceeds 9.0
Nam (80 lb. in.), discard the
Position tie rod clamps and sleeves. Torque nuts.