6E3-A-2 5.OL (VIN F) & 5.7L(VIN 8) DRIVEABILITY AND EMISSIONS
COMPUTER HARNESS [7 CONTROLLED DEVICES 0 INFORMATION SENSORS
C1 Electronic Control Module (ECM) 1 Fuel injector €3 Exhaust oxygen
C2 ALDL diagnostic connector 2 Idle air control motor C Throttle position
C3 "SERVICE ENGINE SOON" light
3 Fuel pump relay D Coolant temperature
C4
ECMpower 5 Trans. Converter Clutch connector F Vehicle speed
C5 ECM harness ground
7 Electronic Spark Control module J ESCknock C6 Fuse panel
C8 Fuel pump test connector (ALDL "G") Primary fan relay K Mass Air Flow
C9 Fuel pump1ECM fuse 9 Air injection converterldivert solenoid T Manifold Air Temperature
10 Air injection port solenoid
U AIC pressure fan switch . ., .. .. NOT ECM CONNECTED 12 EGR vacuum solenoid w EGR temp. diagnostic switch
N1 Crankcase vent valve (PCV) 15 Fuel vapor canister solenoid
N5 Engine temp. sensor (gage overheat)
16 MAF sensor power relay
N7 Oil pressure sensor (gage) 17 MAF sensor burn-off relay
N8 Oil pressure switch (fuel pump) 18 Primary cooling fan
N10 Cold start valve
N11 Cold start fuel injection switch
N12 Secondary cooling fan
N13 Cooling fan temperature switch
N14 Secondary cooling fan relay 7-13-87
*8S 4274-6E
Figure A-I - Component
Locations - 5.OL (WIN F) & 5.7L (WIN 8) "F" Series
TO MAF SENSOR
POWER & BURN-OFF
RELAY, OIL PRESS. SW.
.....-
439 PNKIBLK
419 BRNNVHT
SERIAL DATA
451 WHTIBLK
450
BLWHT
ALDL CONNECTOR
CHART A - 1
NO "'SERVICE ENGINE SOON" LIGHT
5.OL (VIN F) & 5.7L (VIN 8) "F'XSEBIE'S (PORT)
Circuit Description:
There should always be a steady "Service Engine Soon" light when the ignition is "ON" and engine stoppccl.
Ignition voltage is supplied directly to the light bulb. The electronic control module (ECM) will control the light
and turn it
"ON" by providing a ground path through CKT 419 to the ECM.
Test Description: Numbers below refer to circled
numbers on the diagnostic chart.
1. If the fuse in holder is blown, refer to facing page
of Code
54 for complete circuit.
2. Using a test light connected to 12 volts probe each
of the system ground circuits to be sure a good
ground is present. Refer to the ECM terminal end
view in front of this section for ECM pin locations
of ground circuits.
Diagnostic Aids:
Engine runs OK, check:
r Faulty light bulb.
@ CKrI' 419 open.
@ Gage fuse blown. This
will result in no oil or
generator lights, seat belt reminder, etc.
Engine cranks but will not run, check:
r Continuous battery - fuse or fusible link open.
@ ECM ignition fuse open.
r Battery CKT 340 to ECM open.
@ Ignition CKT 439 to ECM open.
@ Poor connection to ECM.
6E3-A-16 S.OL (VIN F) & 5.7L(VIN 8) DRIVEABILITY AND EMISSIONS
430 PPWHT
PRIMARY COIL
CHART A-3
(Page 2 of 2)
ENGINE CRANKS BUT WONT RUN
5.OL (VIN F) & 5.71 (VIN 8) "F" SERIES (PORT)
Test Description: Numbers below refer to circled
numbers on the diagnostic chart.
1. Checks for 12 volt supply to injectors. Due to the
injectors wired in parallel there should be a light
"ON" on both terminals.
2. Checks continuity of CKT 467 and 468.
3. All checks made to this point would indicate that
the ECM is at fault. However, there is a
possibility of CKT 467 or 468 being shorted to a
voltage source either in the engine harness or in
the injector harness.
'Po test for this condition:
@ Llisconnect all injectors
Ignition
"ON".
@ Probe CKTs 467 and 468 on the ECM side of
injector harness with a test light connected to
ground.
('rest one injector harness on each
side of engine). There should be no light. If
light is
"on" repair short to voltage.
If OK, check the resistance of the injectors.
o Should be 10 ohms or more.
s Check injector harness connector. Be sure
terminals are not backed out of connector and
contacting each other.
o If all OK, replace ECM.
6E3-A-42 S.OL (VIN F) & 5.7L (VIN 8) DRIVEABILITY AND EMISSIONS
SYSTEM GND
SYSTEM GND
SYSTEM GND
ANALOG GND
BURN-OFF CONTROL CKT
-
CODE 33
MASS AIR FLOW (MAF) SENSOR CIRCUIT
(GMISEC HIGH)
5.OL (VIN F) & 5.7L (VIN 8) ""FY"IES (PORT)
Circuit Description:
The mass air flow (MAF) sensor measures the amount of air which passes through it. The ECM uses this
information to determine the operating condition of the engine to control fuel delivery.
For
a detailed
description of the MAF sensor operation refer to Section
"C".
The oil pressure switch or the ECM, through control of the fuel pump relay, will provide 12 volts for the
MAF power relay which provides the
12 volts needed by the MAF sensor.
The ECM provides
a current limiting 5V on the signal line (CKT 998). The MAF sensor then changes the
signal by dropping the voltage, so thai with low air flow the ECM sees
a low voltage and a high air flow will
cause the ECM to see near the
5 volt supply.
Test Description: Numbers below refer to circled 3. If a burn-off signal is present at the MAF sensor
numbers on the diagnostic chart.
with the engine running, a Code
33 will set. Be
Code
33 indicates: ECM has seen flow in excess of
sure no voltage is present on CKT 994 for the first
45 grams per second (above about 2.2 volts) for one 2 seconds after the ignition is turned "ON", or
second when: after the
2 second period.
@ Engine is first started 4. The ECM sources a voltage (4-6 volts) to the MAF
OR sensor on CKT 998. This test checks for that
@ TPS is less than 4 throttle. voltage. @ RPM is less than 2000.
Due to the 5 volt pull-up resistor in the ECM if Diagnostic Aids:
CKT 998 becomes open, the ECM will see a high
voltage signal and set
a Code 33. Intermittent:
By jumpering the fuel pump test
1. This test will determine if the conditions to set the terminal (G term, of ALDL) to 12 volts, the MAF
code still exist. sensor will stay powered up and the signal line should
2. With the ALDL terminal "G" jumpered to 12 volts,
see a low voltage, less than 250 mv or low grams per
there should be
12 volts at the sensor. If no second on a "SCAN" tool. By wiggling the related
voltage is present, make sure that the fuel pump
is wiring the intermittent may be detected. Also, an
running.
If not, repair fuel pump circuit. erratic signal with the engine running may indicate
fili~ltv wirinq or components.
6E3-A-44 5.0b (VIN F) & 5.7L (VIN 8) DRIVEABILITY AND EMISSIONS
SYSTEM GND
SYSTEM GND
BLUNVHT 450 SYSTEM GND
BURN-OFF CONTROL CUT
CODE 34
MASS AIR FLOW (MAF) SENSOR CIRCUIT
(GMISEC LOW)
5.OL (VIN F) & 5.7L (\/IN 8) "F"" SERIES (PORT)
Circuit Description:
The mass air flow (MAF) sensor measures the amount of air which passes through it. The ECM uses this
information to determine the operating condition of the engine, to control fuel delivery. For a detailed
description of the MAF sensor operation refer to Section C.
The oil pressure switch or the ECM, through control
of the fuel pump relay, will provide 12 volts for the
MAF power relay which provides the
12 volts needed by the MAF sensor.
The ECM provides a current limiting
5V on the signal line (CKT 998). The MAF sensor then changes the
signal by dropping the voltage so that with low air flow the ECM sees
a low voltage and a high air flow will
cause the ECM to see near the
5 volt supply.
Test Description: Numbers below refer to circled
numbers on the diagnostic chart.
Code
34 indicates: ECM has seen low air flow less
than
2.5 gmlsec. (low voltage) for one second when:
@ Engine is first started
OR
@ RPM above 600
@ TPS above 6%. To obtain 6%, the engine has
to be running at about
2300 rpm in neutral.
1. A Code 34 may be caused by an engine that
exhibits a low, rough, unstable or incorrect idle
problem. If this condition exists, disconnect the
MAF sensor. If the unstable idle still esists, refer
to Symptoms in Section
"R". (Rough, unstable,
incorrect idle, or stalling.) If the idle improved
with the sensor disconnected, replace it.
2. This test will determine if the conditions still exist
to set a code or if the problem is intermittent.
3. With the MAF sensor disconnected, the ECM
should see a high signal voltage and set a Code
33.
If a Code 34 resets then the wiring or the ECM is
at fault.
Diagnostic Aids:
A low, rough or unstable idle could result in a Code 34.
Also be sure air ducts are tight and not cracked.
Check CKT
998 for short to ground. Refer to
"Intermittents" in Section "R".
6E3-A-56 5.OL (VIN F) & 5.7L (VIN 8) DRIVEABILITY AND EMISSIONS
OXYGEN ( O2 )SENSOR
-
CODE 45
OXYGEN SENSOR CIRCUIT
(RICH EXHAUST INDICATED)
S.OL (VIN F) & 5.7L (VIN 8) ""F-ERIES (PORT)
Circuit Description:
The ECM supplies a voltage of about .45 volt between terminals "D6" and "D7". (If measured with a 10
megohm digital voltmeter, this may read as low as .32 volts.) The
02 sensor varies the voltage within a range of
about 1 volt if the exhaust is rich, down through about .10 volt if exhaust is lean.
The sensor is like an open circuit and produces no voltage when it is below about 360°C (600°F). An open
sensor circuit or cold sensor causes "Open Loop" operation.
Test Description: Numbers below refer to circled @ Check for fuel contaminated oil.
numbers on the diagnostic chart.
@ HE1 Shielding. An open ground CKT 453
1. Code 45 is set when the
02 sensor signal voltage or
(ignition system reflow) may result in EMI, or
CKT 412.
induced electrical "noise". The ECM looks at this
@ Remains above .7 volt for 50 seconds; and in
"noise" as reference pulses. The additional pulses
"Closed Loop".
result in a higher than actual engine speed
@ Engine time after start is 1 minute or more.
signal. The ECM then delivers too much fuel,
@ Throttle angle greater than 2% (about .2 volts
causing system to go rich. Engine tachometer
above idle voltage) will also show higher than actual engine speed,
which can help in diagnosing this problem.
Diagnostic Aids: @ Canister purge. Check for fuel saturation. If full
of fuel, check canister control and hoses. See
Using the "Scan", observe the block learn values at canister
purge Section
"C3".
different rpm and air flow conditions. The "Scan" also @ MAF sensor. An output that causes the ECM to
displays the block cells, so the block learn values can sense
a higher than normal airflow can cause the
be checked in each of the cells to determine when the system
to go rich. Disconnecting the MAF sensor
Code 45 may have been set. If the conditions for Code will
allow the ECM to set a fixed value for the
45 exists, the block learn values will be around 115. sensor.
Substitute a different MAF sensor if the
@ Fuel Pressure. System will go rich if pressure is the
rich condition is gone while the sensor is
too high. The ECM can compensate for some disconnected.
increase. However, if it gets too high, a Code 45
@ Check for leaking fuel pressure regulator
may be set. diaphram
by checking vacuum line to regulator
Use the Fuel System diagnosis CHART A-7. for
fuel.
@ Rich
iniector. Perform injector balance test @ TPS. An intermittent TPS output will cause the
CHART C-2A.
system to go rich, due to a false indication of the
@ Leaking injector. See CHART A-7. engine
accelerating.
6E3-B-2 5.OL (VIN F) & 5.7L (VIN 8) DRIVEABILITY AND EMISSIONS
Problem may or may not turn "ON" the "Service Engine Soon" light, or store a code.
DO NOT use the Trouble Code Charts in
An intermittent "Service Engine Soon" light
Section A for intermittent problems. The fault must
with no stored code may be caused by:
be present to locate the problem. If a fault is
@ Ignition coil shorted to ground and arcing at
intermittent, use of Trouble Code Charts
may result
spark plug wires or plugs.
in replacement of good parts.
"Service Engine Soon" light wire to
ECM
@ Most intermittent problems are caused by
shorted to ground. (CKT 419).
faulty electrical connections or wiring. Perform
Diagnostic "Test" Terminal wire to ECM,
careful check as described at start of Section
shorted to
ground.(CKT 451)
"B". Check for:
@ ECM power grounds. See ECSI wiring
@ Poor mating of the connector halves, or diagrams.
terminals not fully seated in the connector
@ Loss of trouble code memory. To check,
body (backed out). disconnect TPS and idle engine until "Service
@ Improperly formed or damaged terminals.
Engine Soon" light comes on. Code 22 should be
All connector terminals in problem circuit
stored, and kept in memory when ignition is
should be carefully reformed or replaced to turned "OFF". If not, the ECM is faulty.
insure proper contact tension.
@ Check for an electrical system interference
@ Poor terminal to wire connection. This caused by a defective relay, ECM driven
requires removing the terminal from the
solenoid, or switch. They can cause a sharp
connector body to check. See "Introduction"
electrical surge. Normally, the problem will
to Section
"6E". occur when the faulty component is operated.
@ If a visual check does not find the cause of the @ Check for improper installation of electrical
problem, the car can be driven with a voltmeter
options, such as lights,
%way radios, etc.
connected to
a suspected circuit. A "Scan" tool
EST wires should be kept away from spark plug
can also be used for monitoring input signals to wires, distributor wires, distributor housing,
the ECM to help detect intermittent conditions. coil, and generator. Wire from
ECM to
An abnormal voltage, or "Scan" reading, when distributor
(CKT 453) should be a good
the problem occurs, indicates the problem
may connection.
be in that circuit. If the wiring and connectors
@ Check for open diode across AIC compressor
check OK and a Trouble Code was stored for a
clutch, and for other open diodes (see wiring
circuit having a sensor, except for Codes
43, 44, diagrams).
and 45, substitute a known good sensor and
recheck.
HARD START
Definition: Engine cranks OK, but does not start for a long
time. Does eventually run, or may start but immediately dies.
Perform careful check as described at start of
Section
"B".
@ Make sure driver is using correct starting
procedure.
@ CHECK:
- TPS for sticking or binding or a high TPS
voltage with the throttle closed (should read
less than
.700 volts).
- High resistance in coolant sensor circuit or
sensor itself. See Code 15 chart or with
a
"Scan" tool compare coolant temperature with
ambient temperature on a cold engine.
- Fuel pressure CHART A-7.
- Water contaminated fuel.
- EGR operation. Be sure valve seats properly and
is not staying open. See CHART C-7.
- Both injector fuses (visually inspect).
- Ignition system - Check distributor for:
Proper Output with ST-125.
Worn shaft.
Bare and shorted wires.
Pickup coil resistance and connections.
Loose ignition coil ground.
Moisture in distributor cap.
@ If problem exists in cold weather, check cold start
valve. See CHART A-9.
DRIVEABILITY AND EMISSIONS 5.OL (VIN F) & 5.7L (VIN 8) 6E3-8-3
@ A faulty in-tank fuel pump check valve will @
allow the fuel in the lines to drain back to the
tank after the engine is stopped. To check for
this condition:
e
Perform Fuel System Diagnosis, CHART A-7.
@ Remove spark plugs. Check for wet plugs,
cracks, wear, improper gap, burned electrodes,
@
or heavy deposits. Repair or replace as
necessary. If
engine starts but then immediately stalls
open distributor by-pass line. If engine then
starts and runs OK, replace pickup coil.
If engine starts and stalls disconnect MAF
sensor. If engine then
r~lns and sensor
connections are OK, replace
thr. )t.ft+rl'.
Basic engine problem.
HESITATION, SAG, STUMBLE
Definition: Momentary lack of response as the accelerator i., pl,ihcc! dowt-
Can occur at all car speeds. Usually most severe when first tryine, lo m,tlir. LII~.
car move, as from a stop sign. May cause the engine to sta!! 1, e er., riu~~~!~
s Perform careful visual check as described at
start of Section
"B".
@ CHECK:
- Fuel pressure. See CHART A-7. Also, check
for water contaminated fuel.
- Air leaks at air duct between MAF sensor and
throttle body.
- Spark plugs for being fouled or faulty wiring.
- Mem-Cal number. Also check service bulletins
for latest Mem-Cal.
- TPS for binding or sticking. Voltage should
increase at
a steady rate as throttle is moved
toward WOT.
- Ignition timing. See emission control
information label.
- Generator output voltage. Repair if less than 9
or more than 16 volts.
- HE1 ground, CKT 453.
- Canister purge system for proper operation.
See CHART C-3.
- EGR - See CHART C-7.
e Perform injector balance test CHART C-2A.
SURGES AND/OR CHUGGLE
Definition: Engine power variation under steady
throttle or cruise. Feels like the car speeds up and
slows down with no change in the accelerator pedal.
@ Be sure driver understands transmission
converter clutch and
AJC compressor operation
in owner's manual.
Perform careful visual inspection as described
at start of Section
"B".
e CHECK:
- Loose or leaking air duct between MAF sensor
and throttle body.
- Generator output voltage. Repair if less than 9
or more than 16 volts.
- EGR - There should be no EGR at idle. See
CHART C-7.
- Vacuum lines for kinks or leaks.
- Ignition timing. See emission control
information label.
- In-line fuel filter. Replace if dirty or plugged.
- Fuel pressure while condition exists. See
CHART A-7.
@ Inspect oxygen sensor for silicon contamination
from fuel, or use of improper RTV sealant. The
sensor may have a white, powdery coating and
result in a high but false signal voltage (rich
exhaust indication). The ECM will then reduce
the amount of fuel delivered to the engine,
causing a severe driveability problem.
@ Remove spark plugs. Check for cracks, wear,
improper gap, burned electrodes, or heavy
deposits. Also check condition of distributor
cap, rotor, and spark plug wires.
@ To help determine if the condition is caused by a
rich or lean system, the car should be driven at
the speed of the complaint. Monitoring block
learn at the complaint speed will help identify
the cause of the problem.
If the system is lean
(block learn greater than
1381, refer to
"Diagnostic Aids"
on facing page of Code 44. If
the system is running rich (block learn less than
1181, refer to "Diagnostic Aids" on facing page
of Code
45.