1973 DATSUN B110 clutch

Air
intake

system
in

trouble

Overheating

Overcooling

Others

NOISY

ENGINE

Car

knocking

Car
knock
when

coasting
ENGINE

Diny
ur

clogged
fuel
strainer

Fuel

pump
will
not
work

properly

Clogged
carburetor

jets

Clogged
air
cleaner

Air

inhaling
from
manifold

gasket
or
carbu

retor

gasket

Insufficient
coolant

Loosened
fan
belt

Worn
or
defective
fan
belt

Defective
thermostat

Defective
water

pump

Clogged
or

leaky
radiator

Defective
radiator
filler

cap

Air

mixing
into

cooling
system

Improper
grade

engine
oil

Incorrect

ignition
timing

Defective
carburetor

lean
mixture

Defective
thermostat

Low

octane
fuel

Improper
tire

pressure

Dragging
brake

Slipping
clutch

Overloading
to

engine

Carbon

knocking

Timing
knocking

Fuel

knocking

Preignition
misusing
of

spark
plug

Incorrect
throttle

opener
adjustment

Trouble
in
PCV
valve

ET
30
Replace

Repair
or

replace

Disassemble
and
clean

Replace
element

Replace
gasket

Replenish

Adjust

Replace

Replace

Replace

Flush

repair
or

replace

Replace

Retighten
each

part
of

cooling
system

Replace
with

proper
grade
oil

Adjust

Overhaul
carburetor

Replace

Replace
with

specified
octane
fuel

Adjust
to

the
specified

pressure

Adjust

Adjust

Use

right

gear
in

driving

Disassemble
cylinder
head
and
remove

carbon

Adjust
ignition
timing

Use

specified
octane
fuel

Use

specified
spark
plug

Adjust
throttle

opener

Replace
PCV
valve

EMISSION
CONTROL
AND

TUNE
UP

Mechanical

knocking

Crankshaft

bearing

knocking

Connecting
rod

bearing

knocking

Piston
and

cylinder

noise

Piston

pin
noise

Water

pump
noise

Others
Defect
or

malfunction
of

ignition
system

spark
plug
high
tension
cable
breaker

point
ignition
coil
etc

This

strong
dull
noise
increases
when
the

engine
is
accelerated
To
locate

the

place

calise
a
misfire

on
each

cylinder
If
the
noise

stops
by
the

misfire
this

cylinder
generates

the
noise

This
is
a
little

higher
pitched
noise

than
the

crankshaft

knocking
and
also
increases

when
the

engine
is
accelerated
Cause
a

misfire
on
each

cylinder
and
if
the
noise

diminishes
almost

completely
this
crank

shaft

bearing
generates
the

noise

When

you
hear
an

overlapping
metalic
noise

which
increases
its

magnitude
with
the
revo

lution
of
the

engine
and

which
decreases
as

the

engine
is

warmed

up
this
noise
is
caused

by
the

piston
and
cylinder
To
locate
the

place
cause
a
misfire
on
each

cylinder

This
noise
is

heard
at
each

highest
and

lowest
dead

end
of
the

piston
To
locate

the

place
cause
a
misfire
on
each

cylinder

This

noise

may
be

caused

by
the
worn
or

damaged
bearings
or

by
the
uneven

surface

of

sliding
parts

An

improper
adjustment
of
the
valve
clear

ance

Noise

of
the

timing
chain

An

excessive
end

play
on
the
crankshaft

Remarks

Disengage
the
clutch

slightly
and

this

noise
will

stop

Wear
on
the
clutch

pilot
bushing

Remarks
This
noise
will
be
heard
when
the

clutch
is

disengaged

ET
31
Adjust
or

replace
ignition
syste
m

This
is

caused

by
the
wom
or

damaged

bearings
or

unevenly
worn
crankshaft

Renew
the

bearings
and

adjust
o

change
the

crankshaft

Check
the
lubrication

system

Same
as
the

case
of
crankshaft
bear

ings

This

may
cause
an
abnormal

wearing

of
the

cylinder
and
lower

compression

which
in

turn
will

cause
a

lower

output
power
and
excessive

consump

tion
of
oiL

Overhaul
the

engine

This

may
cause
a

wear
on
the

piston

pin
or

piston
pin
hole

Renew
the

piston
and

piston
pin
as

sembly

Replace
the

water

pump
with
a
new

one

Readjust

Adjust
the
tension

of
the
chain

Disassemble
the

engine
and
renew
the

main

bearing
bushing

Renew
the

bushing
and

adjust
the

drive
shaft

ENGINE

Fig
EM
IO
Intake

manifold

Fig
EM
12
Intake

and
exhaust

manifolds

Fig
EM
It
Exhaust

manifold

ENGINE
DISASSEMBLY

CONTENTS

CLEANING
AND

INSPECTION

DISASSEMBL
Y
EM
4

EM
5
PISTON
AND
CONNECTING
ROD

CYLINDER
HEAD
EM
7

EM
7

CLEANING
AND
INSPECTION
breakage
rust

damage
and
loss

Clean
the

engine
thoroughly
before
disassembly

Before

cleaning
the

engine
remove
the
electrical

parts

and

plug
up
the
carburetor
air
horn
to
avoid
intrusio
n
of

foreign
matter
2

Cylinder
block

Check

thoroughly
the

water

jacket

for
cracks
and

breakage

3
Clutch

howing
Check
for
cracks

1
The

engine
exterior
Check
the

covers
and
bolts
for
4

Oil

pan
Check
for
excessive
rust

EM
4

ENGINE
MECHANICAL

Standard

mm
in

Camshaft

sprocket

run
out

Thrust
deviation
O
OIS

0
0006

Locating
plate

thrust
clearance
0
02
to

0
08

0
0008
to
0
003
Wear
limit

mm
in

less
than

0

0

0039

O

OS

0

0020

0
1

0

0039

3

Check
the

chain
for

damage
excessive

wear
and

stretch
at

its
roller

links

Replace
chain
if

defective
Flyw
heel

I

Check
the

clutch
disc
contact

surface
of
the

flywheel

for

damage
and

wear

Repair
or

replace
if

necessary

2

Measure
deviation
of
the

clutch
disc
contact
surface

with
a
dial

gauge

If
it

exceeds
0
2

mm
0
0079
in

replace
it

3

Check

tooth
surfaces
of
the

ring
gear
for

flaw
and

wear

Replace
if

necessary

Note

Replace
the

ring
gear
at

about
180
to

2000C
356

to
3920

Fl

ENGINE
ASSEMBLY

PRECAUTION

CYLINDER
HEAD

PRECAUTION
CONTENTS

EM
25

EM

25

Use

thoroughly
cleaned

parts
Particularly
make

sure

that
oil

holes
are
clear

of

foreign
matter

2

When

installing
sliding
parts
such
as

bearings
be

sure

to

apply
engine
oil

to
them

3

Use
new

packings
and
oil
seals

4

Keep
tools

and
work
benches
clean

S

Keep
the

necessary
parts
and
tools
near
at
hand

6
Be
sure
to

follow

specified
tightening
torque
and

orders

CYLINDER
HEAD

Assembly
of
valve
and
valve

spring

Set
the
valve

spring
seat
in

position
and
fit
the
valve

guide
with
the

oil

lip
seal

Assemble
the

parts
in
order
valve

spring
spring

retainer

valve
collet
and

valve
rocker

guide
PISTON
AND
CONNECTING
ROO

ASSEMBLING
ENGINE
EM
25

EM
26

I
I

11

00
I
I

I

t

I
J

ftr

J

J

1

l

J

r

N

1

n
r

VI

I

I

C

I

L

I

Fig
EM
68
Valve
installation

Note
Make

sure
that
the
valve
face
is
clear
from

foreign

matters

PISTON
AND

CONNECTING

ROD

Assemble

piston
piston
pin
and

connecting
rod

assorted

according
to

cylinder
number

for

every
cylinder

EM
25

ENGINE

27
Install
the
oil

pump
with
oil
filter

28
Install
the

alternator
fan
and

fan
belt

29
Install
the

fuel

pump

30

Install
the
distributor

assembly

Fig
EM
B7

Timing
maTk

Fig
EM
SS
Distributor
installation

EM
32
Notes
3
Set
the

No
1

piston
to
its

top
dead
center
of

the

compression
stroke

b
Before
installation
return

the
distributor
rotor

approximately
60

degrees
from

its

regular
posi

tion
Insert
the

assembly

meshing
the
distributor

drive

gear
and
driven

gear

After

installation
the
distributor
rotor
should

come

into
contact

with
the
mark
on
the
rotor

cap

fitting
as

shown
in
the

Figure

31

Install
the

spark
plugs
and

connect
the

distributor

to

plug
high
tension

lead
wire

32
Install
the
fuel
hoses

and
tubes

33
Install
the
clutch

cover

assembly

34
Install
the

engine
stingers
and

crankcase
ventilation

hose

35
Dismount

the

engine
from
the

working
stand

Install
the

engine
mountings

ENGINE
ElECTRICAL
SYSTEM

5

If
the

specific

gravity
is
above
1
260
200C
or
680F

after

charging
adjust
it

by
adding
distilled
water

6

Keep
any
open
flame

away
from
the

place
where
the

battery
is

being

charged

7

Replace
vent

plugs
and
clean
the

upper
face
of
the

battery
after

charging

BATTERY

FREEZING

Temperatures
at
which

battery

electrolyte
freezes

vary

with

acid
concentration
or
its

specific

gravity
A

battery

with

an
insufficient

state
of

charge
will

freeze
at
lower

temperatures
If

specific

gravity
of
a

battery
falls
below

I
I

the
indication
is
that
the

battery
is

completely

discharged
and
will

freeze

readily
when

temperatures
fall
below

freezing

point

Note
Use
extreme
caution
to
avoid

freezing

battery
since

it
will

usually
ruin
the

battery

o

I

I
1

G
10

I

1
o

i
20

I

u
30

I
I
0

40

I
0

SO

I

60

0

I
E

f
o

70

I

80

1
00

1
04
1
08
I
12

1
16
20

24
1

28
1
32

E

E004

Specific
gravity
of

electrolyte

Fig
EE
4

FTeezing
point
of
electrolyte

STARTI
NG

MOTOR

CONTENTS

OPERATION

CONSTRUCTION

REMOVAL

DISASSEMBL
Y

CLEANING
AND

INSPECTION

Terminal

Field
coil

Brush
and
brush

lead
wire

Brush

spring
tension

Armature

assembly

Over

running
clutch

assembly

Testing
brush

holder
for

ground
EE
3

EE
4

EE
4

EE

5

EE
6

EE
6

EE

6

EE

6

EE
6

EE
7

EE
8

EE
8

OPERATION

The

purpose
of
this

starting
system
is
to
crank
the

engine

When
the

ignition
switch
is
set

to
start
current
flows

through
the
series

and
shunt

coils
of
the

solenoid
and
Pinion

case

bearing
metal

Magnetic
switch

assembly

REASSEMBL

Y

TESr

Performance
test

Diagnoses
of
test

Magnetic
switch

assembly
test

SPECIFICATIONS
AND
SERVICE
DATA

Specifications

Service
data

TROU8LE

DIAGNOSES
AND

CORRECTIONS
EE
8

EE
8

EE
9

EE
9

EE
g

EE
10

EE
10

EE
11

EE
11

EE

11

EE
12

thus
the

solenoid
is
excited
The

plunger
is

pulled
into

the
solenoid
so
that

it

operates
the
shift
lever
to

engage

the
drive

pinion
with

flywheel
ring

gear
and

the

magnetic

switch
is

closed

EE
3

When

the
contacts

stationary
and

movable
are
dused

the
motor

operates
to
crank
the

engine
and
the
series

coil
of
the
solenoid
is
cut
out
The

magnetic
force
of
the

shunt
coil
is

sufficient
to
hold
the

pinion
in
mesh
after

shifting
the

system

When
the

engine
is

operated
and
the

ignition
switch
is

set
to
ON
the
series
coil

demagnetizes
the
shunt

coil
and
the
return

spring
actuates
the

plunger
to
return

to
the

original
position
Consequently
the

motor

stops

More

positive
meshing
and
demeshing
of
the

pinion
and

the

ring
gear
teeth

are
secured

by
means
of
the
over

running
clutch
The

over

running
clutch
employs
a
shift

lever
to

slide
the

pinion
along
the

armature
shaft
so
as
to

engage
or

disengage
with
the

ring
gear
teeth
The

over

running
clutch
is

designed
to
transmit

driving
torque

from
the

motor
armature
to
the

ring
gear
and

to

permit

the

pinion
over

running
the

armature
when
the

engine
is

started
ENGINE

ijJ

1

t

2

3

4

5

6

7
Stationary
contact

Serie
coil

Ignition
switch

Solenoid

Shunt
coil

Plunger

Return

spring
8

Shift
lever

9
Drive

pinion

10

Ring
gear

11
Pinion
sleeve

spring

12

Armature

13
Movable

contactor

14

Battery

Fig
EE
5

Starting
motor
circuit

CONSTRUCTION

1

2

3

4

5

6

7

8

9

10

11

12

13
j
@

Gear
case

Du
t
cover

Shift
lever

Dust
cover

Shift
lever

pin

Magnetic
switch

Center
bracket

Armature

Thrust
washer

Metal

Stopper
washer

Stopper
l

lip

Pinion

stopper
@

@

o

@
i
1I
@
@
@

14

15

t6

17
Pinion

Over

running
clutch

Field
coil

Yoke
18
B
rush
cover

19

Brush

20
Rear
cover

21

Through
bolt

Fig
EE
6

Exploded
view

of
staTting
motoT
SI14
B7M

Disconnect
the

black
and

yellow
wire
from
the

magnetic
switch

terminal
and

black

battery
cable
from

the

battery
terminal
REMOVAL

I
Disconnect
the

ballery
ground
cable

EE
4

ENGINE
ELECTRICAL

SYSTEM

2

Remove
two
bolts
llsed
to

secure
the

starting
motor

on
the

clutch

housing
Pull
the

starter

assembly
forward

and

remove
the

starting
motor

DISASSEMBLY

Remove
the
brush

cover
and
take
out
the

brush

6

Fig
EE
7

Removing
the

brush
cover

2
Loosen
the

nut
used

to
secure

the

connecting
plate

to
the

magnetic
switch
M

terminal
Remove

two
screws

used

to
secure
the

magnetic
switch

Remove
the

cotter

pin
and
withdraw

the
shift

lever

pin
Now

remove
the

magnetic
switch

Fig
EE
8

Removing
the

magnetic
switch

assembly

3
Remove

two

through
bolts

and

rear
cover
assembly

Remove
the

yoke
assembly
by

lightly
tapping
with
a

wooden
mallet
Fig
EE
9

Removing
the
brush
cover
and

yoke

assembly

4

Withdraw
the

armature

assembly
and

shift
lever

Fig
EE
l0

Removing
the
armature

assemlby
and

shift
lever

5

Remove
the

pinion
stopper
from
the
armature
shaft

end
To

remove
the

stopper
first

remove
the

stopper

washer
and

push
the

stopper
to
the

over

running
clutch

side
and
after

removing
the

stopper
clip
remove
the

stopper
together
with
the

over

running
clutch
Withdraw

the
over

running
clutch

assembly
from
the

armature
shaft

Fig
EE
11

Removing
the
over

running
clutch

assembly

EE
5