Tire
squeals
DATE
CHASSIS
Improper
wheel
alignment
Excessively
distorted
or
improperly
installed
suspension
link
High
speed
on
curves
Sudden
start
and
improper
speeding
due
to
rapid
acceleration
or
improper
brake
appli
cation
Improper
tire
pressure
Improper
front
wheel
alignment
Distorted
knuckle
or
suspension
link
Realign
Repair
correctly
or
replace
if
necessary
or
reinstall
correctly
Reduce
speed
Follow
correct
and
proper
driving
manner
Measure
and
adjust
correctly
Realign
correctly
Repair
or
replace
if
necessary
SERVICE
JOURNAL
OR
BULLETIN
REFERENCE
JOURNAL
or
BULLETIN
No
PAGE
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WT
6
SUBJECT
CHASSIS
The
following
tightening
torque
of
nuts
shall
be
adopted
Ball
stud
nut
3
0
to
5
0
kg
m
21
7
to
36
2
ft
lb
Gear
arm
nut
14
kg
m
101
ft
lb
Idler
arm
nut
57
to
6
3
kg
m
41
2
to
45
6
ft
lb
2
Assembly
of
the
idler
assembly
is
accomplished
as
follows
I
Apply
soap
water
on
the
outer
circumference
of
bushing
Press
the
bushing
into
the
idler
arm
carefully
until
the
bushing
protrudes
equally
at
the
both
sides
2
Fit
idler
arm
body
in
the
rubber
bushing
Keep
the
idler
arm
center
line
in
parallel
with
the
chassis
center
line
INSTALLATION
Installation
can
be
accomplished
in
the
reverse
order
of
removal
Pay
attention
to
the
following
points
Set
the
length
of
both
side
rods
to
296
8
mm
11
69
in
It
should
be
done
between
the
ball
stud
centers
2
Check
wheel
alignment
and
if
necessary
adjust
it
ACCIDENT
COLLISION
When
accident
collision
occurs
unfortunately
and
the
vehicle
especially
its
front
unit
is
damaged
conduct
inspection
in
accordance
with
the
following
instruction
Inspect
the
steering
system
particularly
carefully
because
it
is
a
very
important
unit
for
driving
I
Check
both
side
steering
angles
for
correct
balance
2
With
the
tires
positioned
at
neutral
steering
wheel
bar
for
correct
position
check
the
l
3
Operate
the
steering
system
and
check
it
for
sliding
noise
4
Check
the
operation
for
smoothness
l
5
Check
the
side
rod
and
cross
rod
for
bending
6
Check
the
gear
arm
for
crack
7
Check
the
gear
housing
tiglltening
bolt
for
slackness
and
installation
boss
for
crack
8
Check
the
sector
shaft
serration
for
twisting
9
Check
the
sector
gear
for
crack
10
Check
the
ball
screw
for
pitting
II
Check
the
column
shaft
for
bending
crack
and
sliding
scar
12
Check
the
jacket
tube
for
bending
13
Check
the
steering
post
clamp
for
existance
of
column
offset
14
Check
the
side
member
gear
housing
installation
unit
for
deformation
IS
Check
the
portion
of
the
steering
post
bracket
installed
on
the
steering
post
clamp
for
correct
installation
AD
JUSTMENT
I
Toe
in
The
procedure
of
toe
in
adjustment
is
outlined
in
section
FRONT
AXLE
AND
FRONT
SUSPENSION
2
Steering
angle
Under
the
specified
load
4
passengers
adjust
the
stopper
bolt
of
the
knuckle
arm
so
that
the
inner
wheel
has
an
angle
of
430
Note
Specified
steering
angle
of
wheel
is
430
for
inner
wheel
and
36005
for
outer
wheel
ST
16
CHASSIS
TROUBLE
DIAGNOSES
AND
CORRECTIONS
Condition
Heavy
steering
Loose
steering
PuU
to
one
side
Steering
shock
Probable
cause
Low
tire
pressure
Incorrect
front
wheel
alignment
Lack
of
lubricant
Firm
sticking
of
the
ball
joint
and
strut
bearing
Improper
adjustment
and
damage
of
steering
gear
housing
Hard
locking
of
column
bearing
Incorrect
front
wheel
bearing
adjustment
Loose
steering
linkage
connections
Loose
steering
gear
housing
mounting
Incorrect
adjustment
of
adjust
nut
Incorrect
tire
pressure
Incorrect
front
wheel
alignment
Incorrect
front
wheel
bearing
adjustment
Unequal
brake
adjustment
Weak
front
suspension
units
Deformation
or
improper
fitting
of
sus
pension
Incorrect
front
wheel
alignment
Loose
front
wheel
bearings
Loose
steering
linkage
connection
and
trans
verse
link
Incorrect
adjustment
of
ball
nut
Wheels
out
of
balance
ST
18
Corrective
action
Inflate
tires
to
recommended
pressure
Adjust
to
specifications
Lubricate
steering
gear
and
ball
joints
or
replace
worn
ball
joint
Replace
Adjust
or
replace
according
to
instructions
Lubricate
with
bearing
grease
Adjust
or
replace
as
required
Inspect
replace
worn
parts
if
any
and
tighten
nuts
to
recommended
torque
Tighten
mounting
bolts
to
proper
torque
Adjust
according
to
instructions
Inflate
to
recommended
pressure
Inspect
and
correct
front
wheel
alignment
Adjust
bearings
according
to
instructions
Adjust
brakes
Replace
Check
correct
or
replace
Inspect
and
correct
front
wheel
alignment
Adjust
bearings
Inspect
replace
worn
parts
if
any
and
tighten
nuts
to
proper
torque
Adjust
steering
gear
according
to
in
structions
Inspect
and
correct
wheel
balance
BODY
UNDERBODY
ALIGNMENT
CONTENTS
UNDERBODY
GENERAL
SERVICE
INFORMATION
ALIGNMENT
CHECKING
PROCEDURE
BF
9
BF
9
UNDERBODY
GENERAL
SERVICE
INFORMATION
Since
each
underbody
component
directly
affects
the
overall
strength
of
the
body
it
is
essential
that
proper
welding
sealing
and
rust
proofing
techniques
be
observed
during
service
operations
Whenever
the
body
is
repaired
be
sure
to
provide
the
repaired
body
parts
with
rust
proof
In
the
case
of
a
rust
proofmg
critical
underbody
component
it
is
essential
that
a
good
quality
type
air
dry
primer
such
as
corrosion
resistant
zinc
chromate
be
used
Do
not
use
combination
type
primer
surfacers
ALIGNMENT
CHECKING
PROCEDURE
Misalignment
in
the
underbody
affects
the
front
fender
door
trunk
lid
and
window
alignments
and
also
the
tail
gate
and
rear
body
opening
alignments
in
the
case
of
a
station
wagon
or
van
Underbody
misalignment
particularly
affects
the
suspension
system
thereby
causing
various
problems
that
arise
from
suspension
misalignment
It
is
essential
that
underbody
components
be
aligned
within
the
specified
dimensions
given
in
Figures
BF
13
14
and
IS
In
the
event
of
collision
damage
it
is
important
that
underbody
a1ignrnent
be
thoroughly
checked
and
if
necessary
realigned
to
the
specified
dirnensions
There
are
many
tools
that
may
be
ernployed
to
correct
collision
damage
such
as
frame
straightening
machines
external
pulling
equipment
other
standard
body
jacks
PRINCIPLES
OF
TRAMMING
CAR
PREPARATION
TRAMMING
SEQUENCE
BF
9
BF
10
BF
10
To
assist
in
checking
alignment
of
the
underbody
components
repairing
minor
underbody
damage
or
locating
replacement
parts
the
following
underbody
dimensions
and
alignment
checking
information
are
presented
PRINCIPLES
OF
TRAMMING
All
reference
locations
shown
in
Figure
BF
13
14
and
15
are
symmetrical
at
the
centerline
of
the
vehicle
For
example
wheo
performing
a
crosHheck
of
the
body
floor
panel
dimensions
Figures
BF
I3
14
and
IS
the
diagonal
measurement
should
be
the
same
in
boflii
directions
Cross
checking
operations
are
used
to
deter
mine
the
relationship
between
two
locations
on
the
underbody
To
measure
the
distance
between
any
two
reference
points
on
the
underbody
accurately
two
specifications
are
required
I
The
horizontal
dimension
between
the
two
points
to
be
measured
2
The
vertical
dimension
from
the
datum
line
to
the
points
to
be
measured
For
an
example
the
diagonal
measurement
calculated
on
a
horizontal
plane
between
reference
points
of
dimension
line
L
shown
in
Figure
BF
I3
is
631
3
mm
24
8
in
The
specifications
from
the
datum
line
have
a
vertical
height
difference
of
11
6
mm
0
456
in
between
the
forward
location
of
dimension
L
at
vertical
dimension
80
0
mm
3
150
in
and
the
rearward
location
of
dimension
L
at
vertical
dimension
91
6
mm
3
606
in
The
vertical
pointer
used
at
the
forward
location
should
be
positioned
so
as
to
extend
11
6
mm
0
456
in
further
from
the
tram
bar
than
the
BF
9
pointer
used
at
the
rearward
lut
atiol1
With
the
proper
scttings
the
tram
bar
will
be
on
a
piane
parallel
to
that
of
the
body
The
exception
to
this
would
be
wht
n
one
of
the
reterence
locations
is
induded
in
the
misaligned
area
then
the
parallel
plane
between
the
body
and
the
tram
bar
may
not
prevail
After
completiun
of
the
repairs
the
tram
gauge
should
be
set
at
the
specitled
dimension
to
check
the
accuracy
of
the
repair
operation
CAR
PREPARATION
Preparing
the
car
for
the
underbody
alignment
check
involves
the
following
Place
the
car
on
a
level
surface
2
The
weight
of
the
car
should
be
supported
at
the
wheel
locations
3
A
visual
damage
inspection
should
be
made
to
eliminate
unnecessary
measuring
Obviously
damaged
or
misaligned
areas
may
often
be
located
visually
BODY
TRAMMING
SEQUENCE
The
tramming
sequence
will
varv
depending
upon
the
nature
and
IOl
atiun
uf
the
misaligned
area
Priur
to
performing
any
tramming
uperation
the
h
uracy
of
refereJlce
points
to
be
used
must
be
determined
A
measurement
that
originates
from
a
reference
point
included
in
a
damaged
area
will
produce
untrue
results
and
confuse
the
evaluation
of
the
underbody
condition
Unlike
the
conventional
type
of
frame
design
the
unitized
type
of
body
construction
seldom
develops
the
condition
of
diamond
in
the
floor
pan
area
as
a
result
of
front
or
rear
end
collision
Therefore
underbody
alignment
checking
can
usually
originate
from
the
body
floor
pan
area
If
inspection
indicates
that
these
locations
have
been
disturbed
and
are
not
suitable
for
measuring
one
of
the
undamaged
suspension
locations
should
be
used
as
an
initial
reference
point
If
a
rare
situation
should
exist
where
all
of
these
lucalions
are
not
suitable
as
reference
points
repair
operations
should
begin
with
the
body
floor
pan
area
All
other
underbody
components
should
be
aligned
progressively
from
this
area
MEMO
BF
10
Tool
number
Tool
name
ST30031000
Drive
pinion
rear
bearing
inner
race
replacer
SERVICE
EQUIPMENT
Figure
mm
inch
Front
axle
and
suspension
tool
ST353
10000
Front
wheel
hub
bearing
outer
race
drift
ST35650000
Coil
spring
compressor
set
ST35500000
Gland
packing
wrench
rU
jb
1118
1
1
width
across
flats
55
12
71
SE
12
Descrip
tion
For
removing
the
drive
pinion
rear
bearing
inner
race
For
removing
and
installing
the
front
wheel
hub
bearings
For
assembly
and
disassembly
of
the
coil
spring
For
tightening
the
gland
packing
S
M
reference
page
See
Fig
No
Fig
PD
13
Fig
FA
22
Fig
FA
32
Fig
FA
34
Tool
number
Tool
name
ST35550000
Gland
packing
guide
ST36720000
Front
transverse
link
bushing
replacer
set
SERVICE
EQUIPMENT
Figure
mm
inch
GUIOE
SUPPORT
9
Rear
axle
and
suspension
tool
ST37130000
Rear
axle
shaft
bearing
puller
ST38270000
Rear
axle
shaft
bearing
and
collar
press
stand
set
SE
13
Descrip
tion
For
assembly
of
the
gland
packing
For
removing
and
installing
the
transverse
link
bushing
For
removing
the
rear
axle
shaft
bearing
For
installing
the
rear
axle
shaft
bearing
and
collar
S
M
reference
page
See
Fig
No
Fig
F
A
39
Fig
FA
53
Fig
RA
5
Fig
RA
7
ti
r
f
o
1
b
4
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DATSUN
1200
SERVICE
MANUAL
MODEL
8110
SERIES
N
I
NISSAN
MOTOR
CO
LTD
TOKYO
JAPAN
j
QUICK
REFERENCE
INDEX
GENERAL
INfORMATION
GI
EMISSION
CONTROL
AND
TUNE
UP
ET
ENGINE
MECHANICAL
EM
REAR
AXlE
8
REAR
SUSPENSiON
BRAKE
WHEEL
AND
TIRE
STEERING
ENGINE
CONTROL
fUEL
8
EXHAUST
BODY
BODY
ElECTRICAL
SERVICE
EQUIPMENT