CHASSIS
D
range
2nd
gl
ar
In
this
case
the
rear
dutch
is
applied
and
the
band
brake
holds
the
front
dUh
h
drum
i
onnel
ting
shell
and
sun
gear
from
rotating
The
power
now
takes
place
through
the
input
shaft
into
the
rear
dutch
and
the
front
internal
gear
WHh
the
sun
gear
held
stationary
the
fronr
plane
lacy
gears
rotate
around
the
sun
gear
carrying
the
front
planet
carrier
with
them
The
front
planet
carrier
being
splined
to
the
output
shaft
causes
clockwise
rotation
of
the
output
shafr
at
a
reduced
speed
compared
with
the
speed
of
the
input
shaft
with
an
increase
in
torque
As
the
low
and
reverse
brake
is
not
applied
the
clock
wise
rotation
of
the
output
shaft
causes
clockwise
rotation
of
rear
inter
nal
gear
and
the
rear
planet
carrier
also
rotates
around
the
sun
gear
in
a
clockwise
direction
The
one
way
clutch
will
act
to
allow
the
clockwise
rotation
of
connecting
drum
When
the
car
speed
increases
while
running
at
D
range
1st
gear
the
st
2nd
shift
valve
4
moves
al
lowing
the
line
pressure
I
to
be
introduced
into
the
line
pressure
8
through
itself
The
line
pressure
8
is
further
led
to
the
line
pressure
9
through
the
second
lock
vaIve@
and
by
locking
the
band
servo
obtains
the
2nd
gear
condition
Fig
A
T
33
Power
transmission
during
D2
range
I
r
J
ITMi
A
T079
Fig
A
T
34
Operation
of
each
mechanism
during
D2
range
C
w
Clutch
low
Band
selva
On
Parking
Range
ratio
reverse
w
y
pawl
Front
Rear
brake
Operation
Rdea5e
clutch
Park
on
on
Reverse
2
182
on
on
on
Ne
ulral
01
low
2
458
on
on
Drive
01
Second
1
458
on
on
OJ
Top
000
on
on
on
on
1
Se
cond
458
on
on
11
Second
1
458
on
on
low
1
458
on
on
AT
22
CHASSIS
2
range
2nd
gear
In
2
range
the
gear
ratio
is
locked
to
the
2nd
forward
speed
In
this
case
the
rear
clutch
is
applied
and
the
band
brake
holds
the
front
clutch
drum
connecting
shell
and
sun
gear
from
rotating
The
power
flow
takes
place
through
the
input
shaft
into
the
rear
clutch
and
the
front
internal
gear
With
the
sun
gear
held
stationary
the
front
plane
lacy
gears
rotate
around
the
sun
gear
carrying
the
front
planet
carrier
with
them
The
front
planet
carrier
being
splined
to
the
output
shaft
causes
clockwise
rotation
of
the
output
shaft
at
a
reduced
speed
compared
with
the
speed
of
the
input
shaft
with
an
increase
in
torque
As
the
low
and
reverse
brake
is
not
applied
the
clock
wise
mlation
of
the
output
shaft
causes
clockwise
rotation
of
rear
inter
nal
gear
and
the
rear
planet
carrier
also
rotates
around
the
sun
gear
in
a
clockwise
direction
The
one
way
c1urch
will
act
to
allow
the
clockwise
rotation
of
connecting
drum
When
the
manual
valve
CV
is
posi
tioned
at
2
the
line
pressure
7
is
introduced
into
the
line
pressure
cir
cuits
I
2
and
4
The
line
pressure
I
is
led
to
the
governur
rear
dutch
and
Ist
2nd
shift
valve
ID
as
in
the
case
of
D
range
The
line
pressure
2
locks
the
second
lock
valve
@
and
is
led
to
the
tightening
side
of
the
band
servo
The
2nd
gear
is
therefore
fixed
regardless
of
the
car
speed
When
DJ
range
3rd
gear
is
shifted
to
2
range
the
line
pressure
4
enters
the
throttle
back
up
valve
IJ
and
produces
a
high
pressure
in
the
circuit
17
increasing
the
throttle
pressure
16
The
line
pressure
7
is
therefore
increases
and
quickly
tightens
the
band
Note
DJ
range
3rd
gear
to
2
range
If
DJ
range
3rd
gear
is
shifted
to
2
range
during
operation
the
manual
valve
CV
is
also
shifted
to
2
position
Fig
A
T
40
Powu
transmission
during
2
range
f
IY
9
3
AT079
Fig
A
T
41
Operation
of
each
mechanism
during
2
range
Gear
Clutch
low
Band
servo
On
Parking
Range
ratio
w
pawl
Front
Rear
brake
Operation
Relea
se
clutch
Park
on
on
Reverse
2
182
on
on
on
Neutral
I
t
Low
2
4S8
on
on
Drive
1
2
Second
1
458
on
on
1
Top
t
OOO
on
on
on
on
2
Second
1
458
on
on
12
Second
1
458
on
on
t
tt
Low
2
458
on
on
causing
the
line
pressure
circuit
3
to
be
drained
Therefore
the
line
pressure
circuit
10
which
is
situated
at
the
release
side
of
the
front
clutch
and
senro
is
also
drained
through
the
2nd
3rd
shift
valve
@
forcing
the
speed
to
decrease
from
3rd
gear
to
2nd
gear
In
this
case
the
speed
change
quickly
takes
place
because
the
line
pressure
7
and
other
pres
sure
are
heightened
by
the
action
of
the
line
pressure
4
in
the
same
manner
as
de
scribed
under
2
range
AT
28
AUTOMATIC
TRANSMISSION
2
range
2nd
gear
To
queCo
Low
a
R
8
ka
8
ke
Oownltlift
Solenoid
14
12
@
VK
Throt
V
I
7
Throttl
Sack
up
V
lv
@SOl
o
if
V
I
Front
Lubrk
n
Orltlc
Ch
k
V
l
Dr
n
V
1
ThroW
Drain
V
Ye
Pt
Mod
fier
V
I
IS
8Rt
@2
3rdTimi
Sl
It
V
12
3
ht
2nd
Sf
ll
5
Secor
d
Lock
V
I
3
I
@
M
nu
l
V
I
5
I1Jl
ill
Pr
ur
R
vulatO
V
I
Note
M
keel
r
D
in
a
P
imary
Go
no
V
h
Line
pr
IGo
no
teed
p
luure
Go
no
p
E2I
B
Ii
iiiIJ
To
c
U
con
t
p
Th
oUl
prn
SecOnda
y
00
0
V
lv
Fig
AT
42
Oil
pressure
circuit
diagram
2
range
2nd
gear
AT
29
CHASSIS
1
range
Low
gear
When
starting
in
I
range
the
driving
gear
is
locked
to
the
low
gear
ratIO
In
1
range
the
reaT
dutch
is
applied
and
the
low
and
reverse
brake
holds
the
connecting
drum
and
rear
planet
carrier
from
rotating
The
power
flow
takes
place
through
the
input
shaft
and
into
the
rear
dutch
Rotation
of
the
rear
clutch
drives
the
rear
clutch
hub
and
front
internal
gear
The
front
internal
gear
rotates
the
front
planetary
gears
clockwise
to
cause
the
sun
gear
to
rotate
counter
clockwise
Counterclockwise
rotation
of
the
sun
gear
turns
the
rear
planetary
gear
clockwise
The
rear
planet
carrier
splined
to
the
connecting
drum
is
held
from
rotating
by
the
low
and
reverse
brake
The
clockwise
rotation
of
the
rear
planetary
gears
therefore
rotates
the
rear
internal
gear
and
internal
drive
tlange
The
internal
drive
tlange
is
splined
to
the
output
shaft
and
rotates
the
output
shaft
clockwise
However
the
output
shaft
rotates
at
a
lower
speed
compared
with
that
of
the
input
shaft
This
is
caused
by
the
fact
that
the
front
planet
carrier
rotates
at
the
same
speed
as
the
output
shaft
in
the
same
direction
since
the
carrier
is
splined
to
the
output
shaft
The
front
internal
gear
and
planetary
gear
as
sembly
are
rotating
in
the
same
direc
tion
but
the
planet
carrier
is
rotating
at
a
speed
slower
than
the
ring
gear
So
the
gear
ratio
of
this
speed
range
is
a
combination
of
the
ratios
provided
by
the
front
and
rear
planetary
gear
a
semblies
When
the
manual
valve
CV
is
posi
tioned
at
I
the
line
pressure
7
is
applied
into
the
line
pressure
circuits
I
4
and
5
The
oil
pressure
in
5
actuates
the
low
and
reverse
brake
after
being
introduced
into
the
circuit
12
through
the
lst
2nd
shift
valve
@
and
the
line
pressure
I
acts
on
i
C
AT076
Fig
A
T
43
Power
transmission
during
11
range
A
Ton
Fig
A
T
44
Operation
of
each
mechanism
during
11
range
Clutch
Low
Band
rvo
On
Parking
Range
Gm
ratio
reverse
w
pawl
Front
Rear
brake
Operation
Release
clutch
Park
on
on
Reverse
2
182
on
on
on
Neutral
DI
low
2
458
on
on
Drive
D2
Second
1
458
on
on
D
Top
1
000
on
on
on
on
2
Second
1
458
on
on
12
Second
1
458
on
on
I
Low
2
458
on
on
the
rear
clutch
and
governor
The
line
pressure
4
acts
in
the
same
manner
as
in
2
range
Similar
10
that
of
the
D
range
the
line
pressure
increases
with
the
degree
of
depressiun
of
the
accelerator
pedal
and
the
line
pressure
decreases
with
the
increase
of
car
speed
The
governor
pressure
IS
which
acts
on
the
Ist
2nd
shift
valve
does
not
increase
until
it
overcomes
the
com
bined
force
of
the
line
pressure
12
and
the
spring
causing
nu
I
st
2nd
speed
change
AT
3D
AUTOMATIC
TRANSMISSION
REMOVAL
AND
INSTAllATION
TRANSMISSION
ASSEMBLY
Removal
Installation
TRANSMISSION
ASSEMBLY
When
dismounting
the
automatic
transmission
from
a
vehicle
pay
at
tention
to
the
following
points
1
Before
dismounting
the
trans
mission
rigidly
inspect
it
by
aid
of
the
Troubleshooting
Chart
and
dis
mount
it
only
when
considered
to
be
necessary
2
Dismount
the
transmission
with
utmost
care
and
when
mounting
observe
the
tightening
torque
indi
cated
on
another
table
not
to
exert
excessive
force
Removal
In
dismounting
automatic
transmis
sion
from
vehicle
proceed
as
follows
i
Disconnect
battery
ground
cable
from
terminal
2
Jack
up
car
and
support
its
weight
on
safety
stands
Recommend
a
hydraulic
hoist
or
open
pit
be
utilized
if
available
Make
sure
that
safety
is
insured
3
Remove
propeller
shaft
Note
Plug
up
the
opening
in
the
rear
extension
to
prevent
oil
from
flowing
out
4
Disconnect
front
exhaust
tube
5
Disconnect
selector
range
lever
from
manual
shaft
6
Disconnect
wire
connections
at
inhibitor
switch
CONTENTS
AT
33
AT
33
AT
33
TRANSMISSION
CONTROL
LINKAGE
Removal
and
installation
Adjustment
AT
35
AT
36
AT
36
7
Disconnect
vacuum
tube
from
vacuum
diaphragm
and
wire
connec
tions
at
downshift
solenoid
8
Disconnect
speedometer
cable
from
rear
extension
9
Disconnect
oil
charging
pipe
10
Support
engine
by
locating
a
jack
under
oil
pan
with
a
wooden
block
used
between
oil
pan
and
jack
Support
transmission
by
means
of
3
transmission
jack
11
Detach
converter
housing
dust
cover
Remove
bolts
securing
torque
converter
to
drive
plate
See
Figure
AT
47
AT265
Fig
AT
47
Removing
torque
converter
attaching
bolt
Note
Before
removing
torque
con
verter
scribe
match
marks
on
two
parts
so
that
they
may
be
replaced
in
their
original
posi
tions
at
assembly
12
Disconnect
engine
moun
t
and
hand
lever
bracket
by
removing
two
2
rear
engine
mount
securing
bolts
and
two
2
crossmember
mounting
bolts
13
Remove
starter
motor
14
Remove
bolts
securing
transmis
sion
to
engine
After
removing
these
AT
33
bolts
support
engine
and
transmission
with
jack
and
lower
the
jack
gradually
until
transmission
can
be
removed
and
take
out
transmission
under
the
car
Note
Plug
up
the
opening
such
as
oil
charging
pipe
rear
extension
etc
Installation
Installation
of
automatic
transmis
sion
on
vehicle
is
reverse
order
of
removal
However
observe
the
follow
ing
installation
notes
Drive
plate
mnout
Turn
crankshaft
one
full
turn
and
measure
drive
plate
mnou
t
with
indi
cating
finger
of
a
dial
gauge
rested
against
plate
See
Figure
AT48
Replace
drive
plate
if
in
excess
of
0
5
mm
0
020
in
Maximum
allowable
mnout
0
3
mm
0
012
in
A
T266
Fig
A
T
48
Measuring
drive
plate
runout
2
Installation
of
torque
converter
Line
up
notch
in
torque
converter
with
that
in
oil
pump
Be
extremely
careful
not
to
cause
undue
stresses
in
parts
in
installing
torque
converter
See
Figure
A
T
49
I
J
It
r
I
x
f
Fig
AT
54
Remouing
valve
body
tt
l
v
AT121
Fig
A
T
55
Loosening
band
en
a
Fig
AT
56
Removing
oil
pump
AT123
Fig
A
T
5
7
Removing
band
strut
Fig
A
T
SS
Removing
connecting
shell
CHASSIS
5
Remove
bolts
which
hold
valve
body
to
transmission
case
See
Figure
AT
54
6
Loosen
lock
nut
2
on
piston
stem
CI
as
shown
in
Figure
AT
55
Then
tighten
piston
stem
in
order
to
prevent
to
fall
front
clutch
drum
down
when
oil
pump
is
withdrawn
7
Pull
out
input
shaft
8
Withdraw
oil
pump
using
Sliding
Hammer
S125850000
Exercise
care
not
to
allow
front
clutch
to
come
out
of
position
and
drop
onto
floor
See
Figure
AT
56
9
Remove
band
strut
This
can
be
done
by
loosening
piston
stem
further
See
Figure
AT
57
10
Remove
brake
band
front
clutch
and
rear
clutch
as
an
assembled
unit
11
Remove
connecting
shelt
rear
clutch
hub
and
front
planetary
carrier
as
a
unit
See
Figure
AT
58
12
With
the
aid
of
Snap
Ring
Plier
HT69860000
pry
snap
ring
off
output
shaft
See
Figure
AT
59
13
Remove
connecting
drum
and
inner
gear
of
rear
planetary
carrier
as
an
assembly
See
Figure
AT
60
14
Remove
snap
rings
and
then
remove
rear
planetary
carrier
internal
gear
connecting
drum
one
way
clutch
outer
race
and
one
way
clutch
in
this
written
order
15
Remove
rear
extension
loosen
ing
securing
bolts
See
Figure
A
T
6I
16
Pull
out
output
shaft
remove
oil
distriburor
2
together
with
governor
valve
D
See
Figure
AT
62
17
Pry
off
snap
ring
using
a
pair
of
pliers
Remove
retaining
plate
drive
plate
driven
plate
and
dish
plate
in
this
written
order
See
Figure
AT
63
AT
38
Fig
AT
61
Removing
rear
extension
I
AT128
Fig
A
T
62
Removing
governor
and
oil
distributor
AT129
Fig
A
T
63
Removing
drive
and
driven
plates
18
Reaching
through
back
side
of
transmission
case
remove
hex
head
slotted
bolts
as
shown
in
Figure
AT
64
To
do
this
use
Hex
head
Ex
tension
ST25570000
One
way
clutch
inner
race
thrust
washer
piston
return
spring
and
thrust
spring
ring
can
now
be
removed
19
Blowout
low
and
reverse
brake
piston
by
directing
a
jet
of
air
into
hole
in
cylinder
See
Figure
A
T
65
20
Remove
band
servo
loosening
attaching
bolts
Note
If
difficulty
is
encountered
in
removIng
retainer
direct
a
jet
of
air
toward
release
side
as
shown
in
Figure
AT
66
ST25570000
Fig
A
T
64
Removing
hex
head
lotted
bolt
Fig
A
T
65
Removing
pi
ton
r
AT132
Fig
A
T
66
Removing
band
seroo
AUTOMATIC
TRANSMISSION
21
Pry
snap
rings
CD
from
both
ends
of
parking
brake
lever
@
and
remove
the
lever
Loosen
off
manual
shaft
lock
nut
CID
and
remove
manual
plate
@
and
parking
rod
@
See
Figure
AT
67
Qd
i
f
W
II
4
i
n
n
r
1
K
j
e
0
H
o
i
j
j
I
j
l
m
r
JlII
2
U
r
K
F
J
r
0
f
1
r
AT133
Fig
A
T
67
Removing
manual
plate
22
Remove
inhibitor
switch
and
manual
shaft
loosening
two
securing
bolts
Inspection
Torque
converter
housing
transmission
case
and
rear
extension
1
Check
for
damage
or
cracking
if
necessary
replace
2
Check
for
dent
or
score
mark
on
their
mating
surfaces
Repair
as
neees
sary
3
Check
for
score
mark
or
sign
of
burning
on
extension
bushing
if
neces
sary
replace
Gaskets
and
O
ring
1
Always
use
new
gaskets
when
the
units
are
to
be
disassembled
2
Check
O
rings
for
burrs
or
cracking
If
necessary
replace
with
new
rings
Oil
distributor
I
Check
for
sign
of
wear
on
seal
ring
and
ring
groove
replacing
with
new
ones
if
found
worn
too
badly
beyond
use
2
Test
if
clearance
between
seal
ring
and
ring
groove
is
correct
If
out
of
specifications
replace
whichever
worn
excessively
beyond
limits
Correct
clearance
is
from
0
04
to
0
16
mm
0
0016
to
0
0063
in
See
Figure
AT
68
AT
39
Clearance
Seal
ring
F
1
I
i
h
AT134
Fig
A
T
68
Measuring
seal
ring
to
ring
groove
clearance
Assembly
Assembly
is
reverse
order
of
dis
assembly
However
observe
the
following
assembly
notes
1
After
installing
piston
of
low
and
reverse
brake
assemble
thrust
spring
ring
return
spring
thrust
washer
and
one
way
clutch
inner
race
Torque
hex
head
slotted
bolt
to
1
3
to
1
8
kg
m
94
to
13
ft
Ib
using
Hex
head
Extension
ST25570000
Torque
Wrench
GG930
1
0000
and
Socket
Ex
tension
ST25512001
See
Figure
AT
69
i
ST25570000
ST255
1
2001
GG93010000
0
rr
l
f
r
Fig
A
T
69
Installing
one
way
clutch
inner
race
2
After
low
and
reverse
brake
has
been
assemble
measure
the
clearance
between
snap
r
ng
cD
and
retaininig
plate
@
Select
proper
thickness
of
retaining
plate
that
will
gi
ve
correct
ring
to
plate
clearance
See
Figure
AT
70
Low
and
reverse
brake
clearance
0
8
to
1
05
mm
0
031
to
0
041
in
Fig
AT
70
Measuring
ring
to
plate
clearanc
Available
retaining
plate
No
Thickness
mm
in
I
15
8
0
622
2
16
0
0
630
3
16
2
0
638
4
16
4
0
646
5
16
6
0
654
6
16
8
0
661
As
to
inspection
procedure
for
low
and
reverse
brake
see
page
AT
43
3
Install
one
way
clutch
so
that
the
arrow
mark
is
toward
front
of
vehicle
It
should
be
free
to
rotate
only
in
clockwise
direction
See
Figure
AT71
AT131
Fig
AT
71
One
way
clutch
4
After
installing
rear
extension
torque
attaching
bolts
to
2
0
to
2
5
kg
m
14
to
18
ft
lb
Place
manual
lever
in
P
range
and
check
to
be
sure
that
rear
output
shaft
is
securely
blocked
5
Tighten
servo
retainer
temporari
Iy
at
this
stage
of
assembly
CHASSIS
6
Place
rear
clutch
assembly
with
needle
bearing
on
front
assembly
7
Install
rear
clutch
hub
and
front
planetary
carrier
in
the
manner
as
shown
in
Figure
AT
72
AT142
Fig
AT
72
Installing
planetary
carrier
8
Assemble
connecting
shell
and
other
parts
up
to
front
clutch
in
reve
e
order
of
disassembly
ATl43
Fig
AT
73
In
talling
connecting
hell
9
Adjust
total
end
play
and
front
end
playas
follows
L
@
8
S
I
fT
15
l
r
1
Front
clutch
thrust
washer
2
Oil
pump
3
Front
clutch
4
Rear
du
tch
S
Transmission
case
6
Oil
pump
gasket
7
Oil
pump
cover
bearing
race
Fig
AT
74
Endplay
AT
40
I
Measure
the
distance
A
and
e
by
vernier
calipers
as
shown
in
Figure
AT
75
fl
l
I
Transmission
case
1l
Lf
ar
n
h
AT139
Fig
AT
75
Measuring
the
diltance
A
and
C
2
Measure
the
distance
B
and
D
of
oil
pump
COVer
as
shown
in
Figure
AT
76
B
AT140
Fig
AT
76
MeaJIuring
the
diltanc
B
and
D
Adjustment
of
total
end
play
Select
oil
pump
cover
bearing
race
by
calculating
the
following
formula
TT
A
B
W
where
TT
Required
thickness
of
oil
pump
cover
bearing
race
mm
in
A
Measured
distance
A
mm
in
B
Measured
distance
B
mm
in
W
Thickness
of
bearing
race
tem
porarily
inserted
mm
in
Available
oil
pump
cover
bearing
race
No
Thickness
mm
in
I
1
2
0
04
7
2
I
4
0
055
3
1
6
0
063
4
1
8
0
071
5
2
0
0
079
6
2
2
0
087
Specified
total
end
play
0
25
to
0
50
mm
0
009
to
0
020
in