2012 SSANGYONG RODIUS Service Manual

10-8
1) Switches
No. Name
1 Power/Mute/Pause/Enter/Volume button
2 Station memory button (1~6) and Audio function button
3 Bluetooth hands-free CALL button
4 Bluetooth hands-free END button
5 Previous (≪) and Next (≫) button
6 SCAN/INFO button
7 BAND/AS button
8 SETTING button
9 Display window (LCD)
10 RDS setup
11 Disc Play button
12 Disc Eject button
13 Disc slot

01-33650-01
Diameter( Torque converter) 270mm
Lockup function Yes
Gear ratios 1st 3.595
2nd 2.186
3rd 1.405
4th 1.000
5th 0.831
Reverse:
S mode / W mode3.167/1.926
Driving type 2WD(4WD)
Fluid specification Shell ATF 134
Fluid capacityapprox. 8ℓ
Selected lever
indicationP.R.N.D Mechanical
D+/D- Electrical
Parking lock systemBrake switch(signal) → TGS lever
Reverse lock systemCAN → TGS lever
Selected lever
indicationP.R.N.D Lever position
1, 2, 3, 4, 5 CAN
Oil temperature
sensorResistance: R, D0.5 ~ 2.5kΩ
Resistance: P, N20kΩ
TCU EGS 52
Shift solenoid
valve(25℃)Resistance3.8 ± 0.2Ω
Operating distance 0.2mm
Operating current 1.5 ~ 2A
Item W5A580(2WD) / W5A400(4WD)
Input torque 450Nm
1. SPECIFICATIONS

01-4
항목W5A330(300) W5A580(400)
M/P, S/P solenoid
valve(23℃)Resistance5.0 ± 0.2Ω
Operating distance 0.6mm
Operating current 0 ~ 1A
Lockup solenoid
valve(25℃)Resistance2.5 ± 0.2Ω
Operating distance 0.2mm
Operating current 1.5 ~ 2.0A
Operating range 3rd to 5th gears
Speed sensor Resistance HALL type
Operating voltae 6V
Start lockout switch Switch contact ON(D position)
Switch contact OFF(P, N position)
Mode switch W(Winter)
S(Standard)
One-way clutch F1, F2
Planetary gear set Plain planetary gear:
3(number of pinion)3, 4, 3 4, 4, 4
Disc clutch Disc: C2*, C2, C3* Single plate type*
Disc brake Disc: B1*, B2, B3 Single plate type*
Item W5A580(2WD)/W5A400(4WD)

01-53650-01
2. SPECIAL SERVICE TOLLS
Part Name/Part Number Description
W126 589 62 00
HandleInstall and remove the torque converter
W116 589 06 59 00
SupportSupport the transmission
W140 589 12 15 00
DriftInstall the seal ring
W001 589 50 33 00
PullerInstall and remove the transmission housing ball bearing

01-6
Part Name/Part Number Description
W140 589 34 63 00
Mounting plateSupport the transmission
W140 589 06 34 00
ColletInstall and remove the transmission housing ball bearing
W140 589 13 43 00
Piston puller/installerInstall and remove the B1, B2, B3 pistons
Piston collar nut Install and remove the output shaft collar nut

01-73650-01
Part Name/Part Number Description
129 589 04 31 00
Straight edgeMeasure the distance between ball bearing shaft and
parking lock gear shaft
Compressor Compress the clutch/brake discs

01-8
3. TIGHTENING TORQUE
Description Tightening Torque (Nm) Remark
Oil drain plug (oil pan) 14 Hexagon, 5 mm
Oil filler pipe (upper) 8 ~ 10 -
Oil filler pipe (lower) 8 ~ 10 -
Oil cooler pipe 30 ~ 38 -
Oil pan 8 T 30
Torque converter housing/oil pump 20 -
Transmission rear mounting bracket
(left/right)36 ~ 44 -
Transmission rear mounting bracket
(center)20 -
Torque converter mounting bolt 42 -
Converter housing/engine 75 ~ 90 -
Converter housing/transmission housing 20 T 45
Valve body 8 T 30
Valve body side cover 4 T 30
Solenoid valve 8 -
12-point collar nut 200 12-point, 30 mm
B2 housing bolt 16 T 45
Selector lever unit mounting bolt 6 -

01-93650-01
Torque Converter
Old New
The capacity of torque converter has been increased to optimize the output from D20DTR engine.
4. MJOR CHANGES
Torsional damper
Introduced Torsion Damper in Torque Converter
The torsional damped has been newly installed in the torque converter.
The torsional damper absorbs the shock, vibration and noise when delivering the engine driving force.
This improves NVH performance in this vehicle.