Page 17 of 241

80B-5
HEADLIGHTS
Remote headlight beam adjustment motor: Removal - Refitting80B
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 411, 02A, Lifting equip-
ment).
aRemove:
-the front wheels (see Wheel: Removal - Refitting)
(MR 411, 35A, Wheels and tyres),
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (MR 412, 55A, Exterior
protection),
-the front bumper (see Front bumper: Removal -
Refitting) (MR 412, 55A, Exterior protection),
-the headlights (see 80B, Headlights, Halogen
headlight: Removal - Refitting, page 80B-7) .II - OPERATION FOR REMOVAL OF PART
CONCERNED
aTighten the beam adjustment bolt (1) (a maximum of
six turns).
aApply pressure to (2) .
aUnclip the beam adjustment motor by removing the
clip (3) and turning the beam adjustment motor an
eighth of a turn towards the outside of the headlight
(4) .
aUncouple the ball joint (5) from the reflector shell by
tilting the beam adjustment motor slightly.
119379
119380
Page 18 of 241

80B-6
HEADLIGHTS
Remote headlight beam adjustment motor: Removal - Refitting80B
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a
aKeep the reflector shell towards the rear of the lens
unit while pulling on the bulb holder. (6)
aFit the ball joint (5) into the groove (7) on the headli-
ght.
aRefit the beam adjustment motor, turning it an eighth
of a turn towards the inside of the headlight.
aLoosen the beam adjustment bolt by the same num-
ber of turns as during removal.
II - FINAL OPERATION.
aRefit:
-the front headlights (see 80B, Headlights,
Halogen headlight: Removal - Refitting, page
80B-7) ,
-the front bumper (see Front bumper: Removal -
Refitting) (MR 412, 55A, Exterior protection),-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (MR 412, 55A, Exterior
protection),
-the front wheels (see Wheel: Removal - Refitting)
(MR 411, 35A, Wheels and tyres).
aAdjust the headlights (see 80B, Headlights,
Halogen headlight: Adjustment, page 80B-9) . Note:
When refitting a new beam adjustment motor,
tighten the adjusting screws by six turns.
119380
Note:
The ball joint should not just be in contact with
the groove, it should be fitted into it.
Page 19 of 241
80B-7
HEADLIGHTS
Halogen headlight: Removal - Refitting
80B
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 411, 02A, Lifting equip-
ment).
aSwitch off the ignition.
aRemove:
-the front wheels (see Wheel: Removal - Refitting)
(MR 411, 35A, Wheels and tyres),
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (MR 412, 55A, Exterior
protection),
-the front bumper (see Front bumper: Removal -
Refitting) (MR 412, 55A, Exterior protection).II - REMOVAL OPERATION FOR PART
CONCERNED
aRemove the bolts (1) from the halogen headlight.
aRemove the halogen headlight.
119376
119375
Page 20 of 241

80B-8
HEADLIGHTS
Halogen headlight: Removal - Refitting
80B
aRemove the cover (2) from the halogen headlight.
aDisconnect the halogen headlight connectors.
aRemove:
-the headlight,
-the halogen headlight bulbs (see 80B, Headlights,
Halogen bulb: Removal - Refitting, page 80B-3) .
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit the halogen headlight bulbs (see 80B, Headli-
ghts, Halogen bulb: Removal - Refitting, page
80B-3) .
aConnect the halogen headlight connectors.
aRefit:
-the halogen headlight cover,
-the halogen headlight,
-the halogen headlight bolts.
II - FINAL OPERATION.
aRefit:
-the front bumper (see Front bumper: Removal -
Refitting) (MR 412, 55A, Exterior protection),
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (MR 412, 55A, Exterior
protection),-the front wheels (see Wheel: Removal - Refitting)
(MR 411, 35A, Wheels and tyres).
aAdjust the halogen headlights (see 80B, Headli-
ghts, Halogen headlight: Adjustment, page 80B-
9) .
119377
Page 21 of 241

80B-9
HEADLIGHTS
Halogen headlight: Adjustment
80B
ADJUSTMENT
I - PREPARATION OPERATION
aPlace the vehicle on a level horizontal working area.
aDo not apply the parking brake.
aCheck and inflate the tyres (see Tyre pressure)
(MR 411, 35A, Wheels and tyres).
aOpen the cover.
aCheck:
-that the luggage compartment is empty,
-that the headlights are clean.
aPosition the headlight beam remote adjustment con-
trol on 0.
aSwitch on the dipped headlights.
II - TEST OPERATION
aPlace a headlight adjustment and checking tool
set to -1% in front of the vehicle (see equipment ins-
tructions).
aCheck the headlight beam adjustment using the
headlight adjustment and checking tool (see the
instructions for the equipment).III - ADJUSTMENT OPERATION
aUsing the headlight adjustment and checking
tool :
-perform lateral adjustment of the headlight using
the screw (1) ,
-adjust the headlight beam by using the screw (2) .
IV - FINAL OPERATION.
aClose the bonnet. Equipment required
headlight adjustment and checking tool
Note:
Do not get into the vehicle throughout the opera-
tion.
119377
Page 22 of 241

80B-10
HEADLIGHTS
Front fog light: Removal - Refitting
80B
REMOVAL
I - REMOVAL PREPARATION OPERATION
Removing the left-hand fog light bulb
a
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove:
-the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection).Removing the fog light bulb
aRemove:
-the lower bolts (1) of the front wheel arch liner,
-the bolt from the front section of the engine under-
tray on the side concerned.
Removing the fog light
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove:
-the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection). D4F, and 780
Note:
The front bumper must be removed in order to
remove the left-hand fog light bulb.
K4M, and 854
119264
Page 23 of 241
80B-11
HEADLIGHTS
Front fog light: Removal - Refitting
80B
II - OPERATION FOR REMOVAL OF PART
CONCERNED
1 - Removing the fog light bulb
a
aDisconnect the fog light connector.
aTurn the fog light bulb (3) a quarter of a turn anti-
clockwise by reaching through
b (2) .
aaTurn the fog light bulb (4) a quarter of a turn anti-
clockwise.
aRemove the fog light bulb.
2 - Removal of the fog light
aRemove:
-the bolts (5) from the front fog light,
-the front fog light. K4M, and 854 – D4F or D7F or K9K
Note:
For D4F/780 engines, the right-hand fog light
bulb is accessed from under the vehicle.
121079
D4F, and 780
Note:
The front bumper must be removed in order to
remove the left-hand fog light bulb.
121079
121079
Page 24 of 241

80B-12
HEADLIGHTS
Front fog light: Removal - Refitting
80B
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
1 - Refitting the fog light bulb
aReplace the fog light bulb with an approved bulb.
aRefit the fog light bulb.
aTurn the fog light bulb a quarter of a turn clockwise.
aConnect the fog light connector.
2 - Refitting the fog light
aRefit the front fog light.
II - FINAL OPERATION.
Refitting the left-hand fog light bulb
aRefit:
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
-the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres).
Refitting the fog light bulb
aRefit:
-the lower bolts of the front wheel arch liner,
-the bolt for the front section of the engine undertray
on the side concerned.
Refitting the fog light
aRefit:
-the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
-the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres).
D4F, and 780
K4M, and 854