INSUFFICIENT HEATING
HAC-91
< SYMPTOM DIAGNOSIS >[WITHOUT 7 INCH DISPLAY]
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INSUFFICIENT HEATING
DescriptionINFOID:0000000003846388
Symptom
Insufficient heating
No warm air comes out. (Air flow volume is normal.)
Inspection procedureINFOID:0000000003846389
1.CHECK COOLING SYSTEM
1. Check engine coolant level and check for leakage. Refer to CO-8, "
Inspection".
2. Check radiator cap. Refer to CO-12, "
RADIATOR CAP : Inspection".
3. Check water flow sounds of engine coolant. Refer to CO-9, "
Refilling".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Refill the engine coolant and repair or replace the parts according to the inspection results.
2.CHECK OPERATION
1. Press temperature control switch (driver side) and raise temperature setting to 32°C (90°F) after warming
up the engine.
2. Check that warm air blows from the outlets.
Is the inspection result normal?
YES >> END.
NO >> GO TO 3.
3.CHECK SETTING OF TEMPERATURE SETTING TRIMMER
Using CONSULT-III, check the setting of “TEMP SET CORRECT” on “WORK SUPPORT” of HVAC. Refer to
HAC-10, "
Temperature Setting Trimmer".
1. Check that the temperature setting trimmer is set to “− direction”.
NOTE:
The control temperature can be set by the temperature setting trimmer.
2. Set temperature control switch to “0”.
Are the malfunction solved?
YES >> Perform the setting separately if necessary. END.
NO >> GO TO 4.
4.CHECK WITH SELF-DIAGNOSIS FUNCTION OF CONSULT-III
1. Using CONSULT-III, perform “SELF-DIAGNOSIS RESULTS” of HVAC.
2. Check if any DTC is displayed in the trouble diagnosis results.
NOTE:
If DTC is displayed along with DTC U1000 or U1010, first diagnose the DTC U1000 or U1010. Refer to
HAC-42, "
DTC Logic" or HAC-43, "DTC Logic".
Is any DTC displayed?
YES >> Perform the diagnosis that is applicable to the sensor and the door motor. Refer to HAC-85, "DTC
Index".
NO >> GO TO 5.
5.CHECK WITH ACTIVE TEST OF CONSULT-III
1. Using CONSULT-III, perform “HVAC TEST” in “ACTIVE TEST” of HVAC to check each output device.
Refer to HAC-38, "
CONSULT-III Function".
NOTE:
Perform the ACTIVE TEST after starting the engine because the compressor is operated.
2. Refer to the table and check the outlet, inlet, air flow temperature, blower motor control signal, magnet
clutch operation, and air mix ratio. Visually check each operating condition, by listening for noise, touching
air outlets with a hand, etc.
HAC-92
< SYMPTOM DIAGNOSIS >[WITHOUT 7 INCH DISPLAY]
INSUFFICIENT HEATING
NOTE:
Perform the inspection of each output device after starting the engine because the compressor is oper-
ated.
When choosing to “MODE 7”, error message is displayed but it is not malfunction.
Does it operate normally?
YES >> GO TO 6.
NO-1 >> Air outlet does not change. Refer to HAC-61, "
Diagnosis Procedure".
NO-2 >> Air inlet does not change. Refer to HAC-64, "
Diagnosis Procedure".
NO-3 >> Discharge air temperature does not change (driver side). Refer to HAC-57, "
Diagnosis Proce-
dure".
NO-4 >> Discharge air temperature does not change (passenger side). Refer to HAC-59, "
Diagnosis Pro-
cedure".
NO-5 >> Blower motor does not operate normally. Refer to HAC-68, "
Diagnosis Procedure".
NO-6 >> Magnet clutch does not operate. Refer to HAC-72, "
Diagnosis Procedure".
6.CHECK AIR LEAKAGE FROM DUCT
Check duct and nozzle, etc, of the A/C system for air leakage.
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace parts according to the inspection results.
7.CHECK HEATER HOSE INSTALLATION CONDITION
Check the heater hose installation condition visually (for twists, crushes, etc.).
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace parts according to the inspection results.
8.CHECK TEMPERATURE OF HEATER HOSE
Te s t i t e m
MODE 1 MODE 2 MODE 3 MODE 4 MODE 5 MODE 6 MODE 7
Mode door position VENT B/L1 B/L2 AUTO FOOT D/F DEF -
Intake door position REC REC 20% FRE FRE FRE FRE -
Air mix door position
(driver & passenger
side)FULL COLDFULL
COLDFULL HOT FULL HOT FULL HOT FULL HOT -
Blower motor duty ratio 37% 91% 65% 65% 65% 91% -
Compressor (Magnet
clutch)ON ON OFF OFF ON ON -
JPIIA0877GB
INSUFFICIENT HEATING
HAC-93
< SYMPTOM DIAGNOSIS >[WITHOUT 7 INCH DISPLAY]
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1. Check the temperature of inlet hose and outlet hose of heater core.
2. Check that the inlet side of heater core is hot and the outlet side is slightly lower than/almost equal to the
inlet side.
CAUTION:
Always perform the temperature inspection in a short period of time because the engine coolant
temperature is very hot.
Is the inspection result normal?
YES >> GO TO 9.
NO >> Replace the heater core after performing the procedures after the cooling system inspection. GO
TO 1.
9.REPLACE HEATER CORE
Replace the heater core. Refer to heater core. Refer to VTL-43, "
Exploded View".
Are the malfunction solved?
YES >> END.
NO >> Perform the procedures again after the cooling system inspection. GO TO 1.
HAC-104
< PRECAUTION >[WITHOUT 7 INCH DISPLAY]
COMPRESSOR
COMPRESSOR
General PrecautionsINFOID:0000000003846403
CAUTION:
Plug all openings to prevent moisture and foreign matter from entering.
Store it in the same way at it is when mounted on the car when the compressor is removed.
Follow “Maintenance of Lubricant Quantity in Compressor” exactly when replacing or repairing the
compressor. Refer to HA-28, "
Maintenance of Lubricant Quantity".
Keep friction surfaces between clutch and pulley clean. Wipe it off by using a clean waste cloth
moistened with thinner if the surface is contaminated with lubricant.
Turn the compressor shaft by hand more than five turns in both directions after compressor service
operation. This equally distributes lubricant inside the compressor. Let the engine idle and operate
the compressor for one hour after the compressor is installed.
Apply voltage to the new compressor and check for normal operation after replacing the compressor
magnet clutch.
FLUORESCENT LEAK DETECTOR
HAC-105
< PRECAUTION >[WITHOUT 7 INCH DISPLAY]
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FLUORESCENT LEAK DETECTOR
General PrecautionsINFOID:0000000003846404
CAUTION:
The A/C system contains a fluorescent leak detection dye used for locating refrigerant leakages. An
ultraviolet (UV) lamp is required to illuminate the dye when inspecting for leakages.
Always wear fluorescence enhancing UV safety goggles to protect eyes and enhance the visibility of
the fluorescent dye.
The fluorescent dye leak detector is not a replacement for an electrical leak detector (SST: J-41995).
The fluorescent dye leak detector should be used in conjunction with an electrical leak detector
(SST: J-41995) to pin-point refrigerant leakages.
Read and follow all manufacture operating instructions and precautions prior to performing the work
for the purpose of safety and customer satisfaction.
A compressor shaft seal should not necessarily be repaired because of dye seepage. The compres-
sor shaft seal should only be repaired after confirming the leakage with an electrical leak detector
(SST: J-41995).
Always remove any remaining dye from the leakage area after repairs are completed to avoid a mis-
diagnosis during future service.
Never allow dye to come into contact with painted body panels or interior components. Clean imme-
diately with the approved dye cleaner if dye is spilled. Fluorescent dye left on a surface for an
extended period of time cannot be removed.
Never spray the fluorescent dye cleaning agent on hot surfaces (engine exhaust manifold, etc.).
Never use more than one refrigerant dye bottle (1/4 ounce /7.4 cc) per A/C system.
Leak detection dyes for HFC-134a (R-134a) and CFC-12 (R-12) A/C systems are different. Never use
HFC-134a (R-134a) leak detection dye in CFC-12 (R-12) A/C system, or CFC-12 (R-12) leak detection
dye in HFC-134a (R-134a) A/C system, or A/C system damage may result.
The fluorescent properties of the dye remains for three or more years unless a compressor malfunc-
tion occurs.
IDENTIFICATION
NOTE:
Vehicles with factory installed fluorescent dye have a green label.
Vehicles without factory installed fluorescent dye have a blue label.
IDENTIFICATION LABEL FOR VEHICLE
Vehicles with factory installed fluorescent dye have an identification label on the front side of hood.
HAC-108
< BASIC INSPECTION >[WITH 7 INCH DISPLAY]
INSPECTION AND ADJUSTMENT
INSPECTION AND ADJUSTMENT
WITHOUT INTELLIGENT AIR CONDITIONER SYSTEM
WITHOUT INTELLIGENT AIR CONDITIONER SYSTEM : Description & Inspection
INFOID:0000000003884686
DESCRIPTION
The purpose of the operational check is to check that the individual system operates normally.
INSPECTION PROCEDURE
1.CHECK MEMORY FUNCTION
1. Start the engine.
2. Operate the temperature control dial (driver side) and raise the temperature setting to 32°C (90°F).
3. Press the OFF switch.
4. Turn the ignition switch OFF.
5. Turn the ignition switch ON.
6. Press the AUTO switch.
7. Check that the temperature setting before turning the ignition switch OFF is stored.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Memory function malfunction: HAC-236, "
Inspection procedure".
2.CHECK BLOWER MOTOR SPEED
1. Start the engine.
2. Operate the fan control dial. Check that the fan speed changes. Check the operation for all fan speeds.
3. Set the fan speed to speed 7.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Blower motor system malfunction: HAC-193, "
Diagnosis Procedure".
3.CHECK DISCHARGE AIR
1. Press the MODE switch and the DEF switch.
2. Each position indicator should change shape.
3. Confirm that discharge air comes out according to the air distribution table. Refer to HAC-122, "
WITHOUT
INTELLIGENT AIR CONDITIONER SYSTEM : System Description".
NOTE:
Confirm that the compressor clutch is engaged (sound or visual inspection) and the intake door position is at
the FRE when DEF is selected.
Is the inspection result normal?
YES >> GO TO 4.Conditions : Engine running at normal operating temperature
JPIIA0877GB
INSPECTION AND ADJUSTMENT
HAC-109
< BASIC INSPECTION >[WITH 7 INCH DISPLAY]
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NO >> Mode door system malfunction: HAC-186, "Diagnosis Procedure".
4.CHECK INTAKE AIR
1. Press the REC switch. REC indicator is turned ON.
2. Press the FRE switch. FRE indicator is turned ON.
3. Listen for the intake door position change. (Slight change of blower sound can be heard.)
NOTE:
Confirm that the compressor clutch is engaged (sound or visual inspection) and the intake door position is at
the FRE when the DEF is selected.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Intake door system malfunction: HAC-189, "
Diagnosis Procedure".
5.CHECK A/C SWITCH
1. Press the A/C switch.
2. The A/C switch indicator is turned ON.
Confirm that the compressor clutch engages (sound or visual inspection).
Is the inspection result normal?
YES >> GO TO 6.
NO >> Magnet clutch system malfunction: HAC-197, "
Diagnosis Procedure".
6.CHECK WITH TEMPERATURE SETTING LOWERED
1. Operate the compressor.
2. Operate the temperature control dial (driver side) and lower the temperature setting to 18°C (60°F).
3. Check that the cool air blows from the outlets.
Is the inspection result normal?
YES >> GO TO 7.
NO >> Insufficient cooling: HAC-228, "
Inspection procedure".
7.CHECK WITH TEMPERATURE SETTING RAISED
1. Operate the temperature control dial (driver side) and raise the temperature setting to 32°C (90°F) after
warming up the engine.
2. Check that the warm air blows from the outlets.
Is the inspection result normal?
YES >> GO TO 8.
NO >> Insufficient heating: HAC-231, "
Inspection procedure".
8.CHECK LEFT AND RIGHT VENTILATION TEMPERATURE SEPARATELY CONTROL SYSTEM FUNC-
TION
1. Press the DUAL switch, and then check that “DUAL” is shown on the display.
2. Operate the temperature control dial (driver side). Check that the discharge air temperature (driver side)
changes.
3. Operate the temperature control dial (passenger side). Check that the discharge air temperature (passen-
ger side) changes.
4. Press the DUAL switch, and then check that the temperature setting (LH/RH) is unified to the driver side
temperature setting.
Is the inspection result normal?
YES >> GO TO 9.
NO >> Refer to HAC-226, "
Diagnosis Chart By Symptom" and perform the appropriate diagnosis.
9.CHECK AUTO MODE
1. Press the AUTO switch, and then check that “AUTO” is shown on the display.
2. Operate the temperature control dial (driver side). Check that the fan speed or outlet changes (the dis-
charge air temperature or fan speed varies depending on the ambient temperature, in-vehicle tempera-
ture, and temperature setting).
Is the inspection result normal?
YES >> GO TO 10.
NO >> Refer to HAC-226, "
Diagnosis Chart By Symptom" and perform the appropriate diagnosis.
HAC-112
< BASIC INSPECTION >[WITH 7 INCH DISPLAY]
INSPECTION AND ADJUSTMENT
WITH INTELLIGENT AIR CONDITIONER SYSTEM : Description & Inspection
INFOID:0000000003888717
DESCRIPTION
The purpose of the operational check is to check that the individual system operates normally.
INSPECTION PROCEDURE
1.CHECK MEMORY FUNCTION
1. Start the engine.
2. Operate the temperature control dial (driver side) and raise the temperature setting to 32°C (90°F).
3. Press the OFF switch.
4. Turn the ignition switch OFF.
5. Turn the ignition switch ON.
6. Press the AUTO switch.
7. Check that the temperature setting before turning the ignition switch OFF is stored.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Memory function malfunction: HAC-236, "
Inspection procedure".
2.CHECK BLOWER MOTOR SPEED
1. Start the engine.
2. Operate the fan control dial. Check that the fan speed changes. Check the operation for all fan speeds.
3. Set the fan speed to speed 7.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Blower motor system malfunction: HAC-193, "
Diagnosis Procedure".
3.CHECK DISCHARGE AIR
1. Press the MODE switch and the DEF switch.
2. Each position indicator should change shape.
3. Confirm that discharge air comes out according to the air distribution table. Refer to HAC-133, "
WITH
INTELLIGENT AIR CONDITIONER SYSTEM : System Description".
NOTE:
Confirm that the compressor clutch is engaged (sound or visual inspection) and the intake door position is at
the FRE when DEF is selected.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Mode door system malfunction: HAC-186, "
Diagnosis Procedure".
4.CHECK INTAKE AIRConditions : Engine running at normal operating temperature
JPIIA0877GB