HAC-158
< FUNCTION DIAGNOSIS >[WITH 7 INCH DISPLAY]
DIAGNOSIS SYSTEM (HVAC)
ACTIVE TEST
HVAC TEST
NOTE:
Perform the inspection of each output device after starting the engine because the compressor is operated.
When choosing to “MODE 7”, error message is displayed but it is not malfunction.
WORK SUPPORT
INT TEMP CAL [°C] Intake sensor value calculated by A/C auto amp.
SUNL SEN CAL
[w/m
2]Sunload sensor value calculated by A/C auto amp.
FAN DUTY [%] Duty ratio of blower motor judged by A/C auto amp.
XMTarget discharge air temperature judged by A/C auto amp. according to the tempera-
ture setting and the value from each sensor
ENG COOL TEMP [°C] Water temperature signal value received from ECM via CAN communication
VEHICLE SPEED[Mph
(km/h)]Vehicle speed signal value received from meter via CAN communication Monitor item [Unit] Description
Test item Description
ALL SEG NOTE:
Item can be displayed but cannot be tested.
When choosing to turn “ALL SEG” on, error message is displayed but it is not malfunction.
HVAC TESTThe operation check of A/C system can be performed by selecting the mode. Refer to the fol-
lowing table for the conditions of each mode.
Te s t i t e m
MODE 1 MODE 2 MODE 3 MODE 4 MODE 5 MODE 6 MODE 7
Mode door position VENT B/L1 B/L2 AUTO FOOT D/F DEF -
Intake door position REC REC 20% FRE FRE FRE FRE -
Air mix door position
(driver & passenger
side)FULL COLD FULL COLD FULL HOT FULL HOT FULL HOT FULL HOT -
Blower motor duty ratio 37% 91% 65% 65% 65% 91% -
Compressor (Magnet
clutch)ON ON OFF OFF ON ON -
Work item Description Reference
TEMP SET CORRECTIf the temperature felt by the customer is different than the air flow
temperature controlled by the temperature setting, the auto ampli-
fier control temperature can be adjusted to compensate for the
temperature setting. HAC-110, "
WITHOUT
INTELLIGENT AIR
CONDITIONER SYS-
TEM : Temperature Set-
ting Trimmer"
BLOW SETIn the FOOT mode, the air blowing to the DEF can change ON/
OFF. HAC-110, "
WITHOUT
INTELLIGENT AIR
CONDITIONER SYS-
TEM : Foot Position Set-
ting Trimmer"
HAC-162
< FUNCTION DIAGNOSIS >[WITH 7 INCH DISPLAY]
DIAGNOSIS SYSTEM (HVAC)
HVAC TEST
NOTE:
Perform the inspection of each output device after starting the engine because the compressor is operated.
When choosing to “MODE 7”, error message is displayed but it is not malfunction.
WORK SUPPORT
Te s t i t e m
MODE 1 MODE 2 MODE 3 MODE 4 MODE 5 MODE 6 MODE 7
Mode door position VENT B/L1 B/L2 AUTO FOOT D/F DEF -
Intake door position REC REC 20% FRE FRE FRE FRE -
Air mix door position
(driver & passenger
side)FULL COLD FULL COLD FULL HOT FULL HOT FULL HOT FULL HOT -
Blower motor duty ratio 37% 91% 65% 65% 65% 91% -
Compressor (Magnet
clutch)ON ON OFF OFF ON ON -
Ionizer ON ON ON ON ON OFF -
Ion mode ION ION CLEAN CLEAN ION - -
Work item Description Reference
TEMP SET CORRECTIf the temperature felt by the customer is different than the air flow
temperature controlled by the temperature setting, the auto ampli-
fier control temperature can be adjusted to compensate for the
temperature setting. HAC-114, "
WITH INTEL-
LIGENT AIR CONDI-
TIONER SYSTEM :
Temperature Setting
Trimmer"
BLOW SETIn the FOOT mode, the air blowing to the DEF can change ON/
OFF. HAC-114, "
WITH INTEL-
LIGENT AIR CONDI-
TIONER SYSTEM : Foot
Position Setting Trim-
mer"
FRE MEMORY SET If the ignition switch is turned to the OFF position while the FRE
switch is set to ON (fresh air intake), “Perform the memory” or
“Do not perform the memory” of the FRE switch ON (fresh air in-
take) condition can be selected.
If “Perform the memory” was set, the FRE switch will be ON
(fresh air intake) when turning the ignition switch to the ON posi-
tion again.
If “Do not perform the memory” was set, the air inlets will be con-
trolled automatically when turning the ignition switch to the ON
position again. HAC-115, "
WITH INTEL-
LIGENT AIR CONDI-
TIONER SYSTEM : Inlet
Port Memory Function
(FRE)"
REC MEMORY SET If the ignition switch is turned to the OFF position while the REC
switch is set to ON (recirculation), “Perform the memory” or “Do
not perform the memory” of the REC switch ON (recirculation)
condition can be selected.
If “Perform the memory” was set, the REC switch will be ON (re-
circulation) when turning the ignition switch to the ON position
again.
If “Do not perform the memory” was set, the air inlets will be con-
trolled automatically when turning the ignition switch to the ON
position again. HAC-115, "
WITH INTEL-
LIGENT AIR CONDI-
TIONER SYSTEM : Inlet
Port Memory Function
(REC)"
HAC-166
< COMPONENT DIAGNOSIS >[WITH 7 INCH DISPLAY]
B257B, B257C AMBIENT SENSOR
B257B, B257C AMBIENT SENSOR
DescriptionINFOID:0000000003884740
COMPONENT DESCRIPTION
Ambient Sensor
The ambient sensor (1) is installed behind left side of front bumper.
It detects ambient temperature and converts it into a resistance
value which is then input into the A/C auto amp.
Ambient Sensor Circuit
AMBIENT TEMPERATURE INPUT PROCESS
The A/C auto amp. equips a processing circuit for the ambient sensor input. However, when the temperature
detected by the ambient sensor increases quickly, the processing circuit retards the A/C auto amp. function. It
only allows the A/C auto amp. to recognize an ambient temperature increase of 0.33°C (0.6°F) per 100 sec-
onds.
As an example, consider stopping for a few minutes after high speed driving. Although the actual ambient tem-
perature has not changed, the temperature detected by the ambient sensor increases. This is because the
heat from the engine compartment can radiate to the front bumper area, the location of the ambient sensor.
DTC LogicINFOID:0000000003884741
DTC DETECTION LOGIC
NOTE:
If DTC is displayed along with DTC U1000 or U1010, first diagnose the DTC U1000 or U1010. Refer to HAC-
164, "DTC Logic" or HAC-165, "DTC Logic".
If there is an open circuit in the ambient sensor, A/C auto amp. registers extreme cold [−44°C (−47°F)] and
adjusts the temperature control warmer.
DTC CONFIRMATION PROCEDURE
1.CHECK WITH SELF-DIAGNOSIS FUNCTION OF CONSULT-III
JPIIA0898ZZ
JPIIA0612GB
DTCItems
(CONSULT-III screen terms)Diagnostic item is detected when... Possible cause
B257B AMB TEMP SEN (SHORT)Detected temperature at ambient sensor
−44°C (−47°F) or less Ambient sensor
A/C auto amp.
Harness and connector
(Ambient sensor circuit is open,
or there is a short in the circuit) B257C AMB TEMP SEN (OPEN)Detected temperature at ambient sensor
100°C (212°F) or more
BLOWER MOTOR
HAC-193
< COMPONENT DIAGNOSIS >[WITH 7 INCH DISPLAY]
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BLOWER MOTOR
DescriptionINFOID:0000000003884772
COMPONENT DESCRIPTION
Brush-less Motor
The blower motor utilizes a brush-less motor with a rotating magnet.
Quietness is improved over previous motors where the brush was
the point of contact and the coil rotated.
Blower Motor Circuit
Component Function CheckINFOID:0000000003884773
1.CHECK OPERATION
1. Warm up the engine.
2. Operate the fan control dial. Check that the fan speed and indicator are switched for all fan speeds.
Does it operate normally?
YES >> INSPECTION END
NO >> Perform trouble diagnosis for the blower motor. Refer to HAC-193, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000003884774
1.CHECK WITH SELF-DIAGNOSIS FUNCTION OF CONSULT-III
1. Using CONSULT-III, perform “SELF-DIAGNOSIS RESULTS” of HVAC.
2. Check if any DTC is displayed in the self-diagnosis results.
NOTE:
If DTC is displayed along with DTC U1000 or U1010, first diagnose the DTC U1000 or U1010. Refer to HAC-
164, "DTC Logic" or HAC-165, "DTC Logic".
Is any DTC displayed?
YES >> Perform the diagnosis that is applicable to the sensor and actuator. Refer to HAC-212, "WITH-
OUT INTELLIGENT AIR CONDITIONER SYSTEM : DTC Index"WITHOUT INTELLIGENT AIR
CONDITIONER SYSTEM) or HAC-224, "
WITH INTELLIGENT AIR CONDITIONER SYSTEM :
DTC Index" (WITH INTELLIGENT AIR CONDITIONER SYSTEM).
NO >> GO TO 2.
2.CHECK WITH ACTIVE TEST OF CONSULT-III
1. Using CONSULT-III, perform “HVAC TEST” “ACTIVE TEST” of HVAC to check each output device. Refer
to HAC-156, "
WITHOUT INTELLIGENT AIR CONDITIONER SYSTEM : CONSULT-III Function" (WITH-
ZHA152H
JSIIA0999ZZ
HAC-194
< COMPONENT DIAGNOSIS >[WITH 7 INCH DISPLAY]
BLOWER MOTOR
OUT INTELLIGENT AIR CONDITIONER SYSTEM) or HAC-159, "WITH INTELLIGENT AIR CONDI-
TIONER SYSTEM : CONSULT-III Function" (WITH INTELLIGENT AIR CONDITIONER SYSTEM).
NOTE:
Perform the ACTIVE TEST after starting the engine because the compressor is operated.
2. Check that the blower motor control signal changes according to each indicator signal.
NOTE:
Perform the inspection of each output device after starting the engine because the compressor is oper-
ated.
When choosing to “MODE 7”, error message is displayed but it is not malfunction.
Does it operate normally?
YES >> INSPECTION END
NO >> GO TO 3.
3.CHECK POWER SUPPLY FOR BLOWER MOTOR
1. Disconnect blower motor connector.
2. Turn ignition switch ON.
3. Check voltage between blower motor harness connector and ground.
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 7.
4.CHECK BLOWER MOTOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Check continuity between blower motor harness connector and ground.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair harness or connector.
5.CHECK BLOWER MOTOR CIRCUIT CONTINUITY
1. Disconnect A/C auto amp. connector.
2. Check continuity between blower motor harness connector and A/C auto amp. harness connector.
Te s t i t e m
MODE 1 MODE 2 MODE 3 MODE 4 MODE 5 MODE 6 MODE 7
Mode door position VENT B/L1 B/L2 AUTO FOOT D/F DEF -
Intake door position REC REC 20% FRE FRE FRE FRE -
Air mix door position
(driver & passenger
side)FULL COLD FULL COLD FULL HOT FULL HOT FULL HOT FULL HOT -
Blower motor duty ratio 37% 91% 65% 65% 65% 91% -
Compressor (Magnet
clutch)ON ON OFF OFF ON ON -
(+) (−)
Vol tag e Blower motor
—
Connector Terminal
M98 1 Ground Battery voltage
Blower motor
—Continuity
Connector Terminal
M98 3 Ground Existed
HAC-202
< ECU DIAGNOSIS >[WITH 7 INCH DISPLAY]
A/C AUTO AMP.
ECU DIAGNOSIS
A/C AUTO AMP.
WITHOUT INTELLIGENT AIR CONDITIONER SYSTEM
WITHOUT INTELLIGENT AIR CONDITIONER SYSTEM : Reference Value
INFOID:0000000003884790
VALUES ON THE DIAGNOSIS TOOL
CONSULT-III MONITOR ITEM
TERMINAL LAYOUT
PHYSICAL VALUES
Monitor item Condition Value/Status
COMP REQ SIGEngine: Run at idle after
warming up A/C switch: ON
(Compressor operation sta-
tus) On
A/C switch: OFF Off
FAN REQ SIGEngine: Run at idle after
warming up Blower fan: ON On
Blower fan: OFF Off
AMB TEMP SEN Ignition switch ON — −30 - 55°C (−22 - 131°F)
IN-VEH TEMP Ignition switch ON — −30 - 55°C (−22 - 131°F)
INT TEMP SEN Ignition switch ON — −30 - 55°C (−22 - 131°F)
SUNLOAD SEN Ignition switch ON —0 - 1045 W/m
2
(0 - 900 kcal/m2·h)
AMB SEN CAL Ignition switch ON —−30 - 55°C (−22 - 131°F)
IN-VEH CAL Ignition switch ON —−30 - 55°C (−22 - 131°F)
INT TEMP CAL Ignition switch ON —−30 - 55°C (−22 - 131°F)
SUNL SEN CAL Ignition switch ON —0 - 1045 W/m
2
(0 - 900 kcal/m2·h)
FAN DUTYEngine: Run at idle after
warming up Blower fan: ON 21 - 91%
Blower fan: OFF 0%
XM Ignition switch ON —−100 - 150
ENG COOL TEMP Ignition switch ON —Values according to coolant
temperature
VEHICLE SPEED Driving —Equivalent to speedometer
reading
JSIIA1205ZZ
A/C AUTO AMP.
HAC-213
< ECU DIAGNOSIS >[WITH 7 INCH DISPLAY]
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*: Perform self-diagnosis under sunshine. When performing indoors, aim a light (more than 60 W) at sunload sensor, otherwise self-diag-
nosis indicates even though the sunload sensor is functioning normally.
WITH INTELLIGENT AIR CONDITIONER SYSTEM
WITH INTELLIGENT AIR CONDITIONER SYSTEM : Reference ValueINFOID:0000000003884794
VALUES ON THE DIAGNOSIS TOOL
CONSULT-III MONITOR ITEM
TERMINAL LAYOUT
B2634 PASS AIRMIX ACTR (SHORT)HAC-183, "DTC Logic"
B2635 PASS AIRMIX ACTR (OPEN)HAC-183, "DTC Logic"
B2636 DR VENT DOOR FAILHAC-185, "DTC Logic"
B2637 DR B/L DOOR FAILHAC-185, "DTC Logic"
B2638 DR D/F1 DOOR FAILHAC-185, "DTC Logic"
B2639 DR DEF DOOR FAILHAC-185, "DTC Logic"
B263D FRE DOOR FAILHAC-188, "DTC Logic"
B263E 20P FRE DOOR FAILHAC-188, "DTC Logic"
B263F REC DOOR FAILHAC-188, "DTC Logic"
B2654 D/F2 DOOR FAILHAC-185, "DTC Logic"
B2655 B/L2 DOOR FAILHAC-185, "DTC Logic"
B2656 BTC FRE DOOR FAILHAC-188, "DTC Logic"
DTCItems
(CONSULT-III screen terms)Reference
Monitor item Condition Value/Status
COMP REQ SIGEngine: Run at idle after
warming up A/C switch: ON
(Compressor operation sta-
tus) On
A/C switch: OFF Off
FAN REQ SIGEngine: Run at idle after
warming up Blower fan: ON On
Blower fan: OFF Off
AMB TEMP SEN Ignition switch ON — −30 - 55°C (−22 - 131°F)
IN-VEH TEMP Ignition switch ON — −30 - 55°C (−22 - 131°F)
INT TEMP SEN Ignition switch ON — −30 - 55°C (−22 - 131°F)
SUNLOAD SEN Ignition switch ON —0 - 1045 W/m
2
(0 - 900 kcal/m2·h)
AMB SEN CAL Ignition switch ON —−30 - 55°C (−22 - 131°F)
IN-VEH CAL Ignition switch ON —−30 - 55°C (−22 - 131°F)
INT TEMP CAL Ignition switch ON —−30 - 55°C (−22 - 131°F)
SUNL SEN CAL Ignition switch ON —0 - 1045 W/m
2
(0 - 900 kcal/m2·h)
FAN DUTYEngine: Run at idle after
warming up Blower fan: ON 21 - 91%
Blower fan: OFF 0%
XM Ignition switch ON —−100 - 150
ENG COOL TEMP Ignition switch ON —Values according to coolant
temperature
VEHICLE SPEED Driving —Equivalent to speedometer
reading
PLASMACLUSTER SYSTEM DOES NOT OPERATE
HAC-227
< SYMPTOM DIAGNOSIS >[WITH 7 INCH DISPLAY]
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PLASMACLUSTER SYSTEM DOES NOT OPERATE
WITH INTELLIGENT AIR CONDITIONER SYSTEM
WITH INTELLIGENT AIR CONDITIONER SYSTEM : DescriptionINFOID:0000000003884799
Symptom Intelligent air conditioner does not operate.
WITH INTELLIGENT AIR CONDITIONER SYSTEM : Inspection procedure
INFOID:0000000003884800
FUNCTION CONFIRMATION PROCEDURE
Check the plasmacluster operation in the function inspection.
1.CHECK PLASMACLUSTER ION CONTROL FUNCTION
1. Start the engine.
2. Turn fan control dial clockwise.
3. Ion indicator is turned ON.
4. Press OFF switch.
5. Ion indicator is turned OFF.
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK ION CONTROL MODE
1. Turn ignition switch OFF and restart the engine.
2. Turn fan control dial clockwise.
3. Ion indicator (blue) is turned ON.
4. Ion indicator (blue) changes to ion indicator (green) after approximately 15 minutes.
5. Ion indicator (green) changes to ion indicator (blue) after approximately 15 minutes.
6. Press CLEAN switch.
7. Ion indicator (blue) changes to ion indicator (green) after approximately 30 minutes.
8. Ion indicator (green) changes to ion indicator (blue) after approximately 15 minutes.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Replace A/C auto amp.
3.CHECK WITH ACTIVE TEST OF CONSULT-III
Using CONSULT-III, perform “HVAC TEST” “ACTIVE TEST” of HVAC to check each output device. Refer to
HAC-159, "
WITH INTELLIGENT AIR CONDITIONER SYSTEM : CONSULT-III Function".
NOTE:
Perform the inspection of each output device after starting the engine because the compressor is operated.
When choosing to “MODE 7”, error message is displayed but it is not malfunction.
Does plasmacluster system change according to each code No.?
YES >> END.
NO-1 >> Ionizer operation is malfunctioning. Refer to HAC-199, "
WITH INTELLIGENT AIR CONDITIONER
SYSTEM : Component Function Check".
NO-2 >> Ion indicator does not change. Replace A/C auto amp.
NO-3 >> Ion indicator does not illuminate. Refer to AV-640, "
Symptom Table".
Code No. MODE 1 MODE 2 MODE 3 MODE 4 MODE 5 MODE 6 MODE 7
Ionizer ON ON ON ON ON OFF -
Ion mode ION ION CLEAN CLEAN ION - -