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EXHAUST MANIFOLD AND THREE WAY CATALYST
EM-25
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Install referring to the following if the installation positions cannot
be identified.
*: Air fuel ratio sensor 1 is the same for both bank 1 and
bank 2.
CAUTION:
Before installing a new air fuel ratio sensor 1 and heated
oxygen sensor 2, clean exhaust system threads using oxygen sensor thread cleaner (commercial
service tool: J-43897-18 or J43897-12) and apply anti-seize lubricant (commercial service tool).
Do not over torque air fuel ratio sensor 1 and heated oxygen sensor 2. Doing so may cause dam-
age to air fuel ratio sensor 1 and heated oxygen sensor 2, resulting in the “MIL” coming on.Glass tube color
Air fuel ratio sensor 1* : Black
Heated oxygen sensor 2 (bank 1) : White
Heated oxygen sensor 2 (bank 2) : White
PBIC2652E
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EM-26
OIL PAN AND OIL STRAINER
Revision: 2006 November2007 350Z
OIL PAN AND OIL STRAINERP F P : 1111 0
Removal and InstallationNBS0000L
Refer to GI-11, "Components" for symbol marks in the figure.
REMOVAL
WARNING:
To avoid the danger of being scalded, do not drain engine oil when engine is hot.
CAUTION:
To remove oil pan (upper), remove engine assembly first.
NOTE:
When removing oil pan (lower) only, remove engine assembly is not necessary. Perform step 1, 2 and 10.
1. Oil level gauge 2. Oil level gauge guide 3. O-ring
4. O-ring 5. Connector bolt 6. Oil filter
7. Plug 8. Oil pressure switch 9. Oil strainer
10. Oil temperature sensor 11. Washer 12. Oil pan (upper)
13. Drain plug 14. Drain plug washer 15. Oil pan (lower)
16. Rear cover plate 17. Rear plate cover
A. Refer to LU-9
B. To oil pump C. Oil pan side
PBIC4955E
Page 27 of 148

OIL PAN AND OIL STRAINER
EM-27
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1. Drain engine oil. Refer to LU-7, "Changing Engine Oil" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine oil on drive belts.
2. Remove undercover with power tool.
3. Remove engine assembly from the vehicle, and separate front suspension member and transmission
from engine. Refer to EM-101, "
ENGINE ASSEMBLY" .
4. Lift the engine with hoist, and mount it onto widely use engine stand. Refer to EM-108, "
DISASSEMBLY" .
5. Remove alternator. Refer to SC-20, "
CHARGING SYSTEM" .
6. Remove starter motor. Refer to SC-8, "
STARTING SYSTEM" .
7. Remove idler pulley and bracket assembly. Refer to EM-53, "
TIMING CHAIN" .
8. Remove oil filter, as necessary. Refer to LU-9, "
OIL FILTER" .
9. Remove oil temperature sensor, as necessary.
10. Remove oil pan (lower) as follows:
a. Loosen mounting bolts with power tool in reverse order as
shown in the figure to remove.
b. Insert seal cutter (SST) between oil pan (upper) and oil pan
(lower).
CAUTION:
Be careful not to damage the mating surfaces.
Do not insert screwdriver, this will damage the mating
surface.
11. Remove oil strainer.
12. Remove rear cover plate.
13. Loosen mounting bolts with power tool in reverse order as
shown in the figure to remove oil pan (upper).
I n s e r t s e a l c u t t e r [ S S T: K V 1 0 1111 0 0 ( J 3 7 2 2 8 ) ] b e t w e e n o i l
pan (upper) and cylinder block. Slide seal cutter by tapping on
the side of tool with hammer. Remove oil pan (upper).
CAUTION:
Be careful not to damage mating surfaces.
Do not insert screwdriver, this will damage the mating
surface.
: Engine front
PBIC4956E
SEM365E
: Engine frontPBIC4957E
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EM-28
OIL PAN AND OIL STRAINER
Revision: 2006 November2007 350Z
14. Remove O-rings (2) from bottom of lower cylinder block (1) and
oil pump (3).
INSPECTION AFTER REMOVAL
Clean oil strainer if any object attached.
INSTALLATION
1. Install oil pan (upper) as follows:
a. Use scraper to remove old liquid gasket from mating surfaces.
Also remove the old liquid gasket from mating surface of
lower cylinder block.
Remove old liquid gasket from the bolt holes and threads.
CAUTION:
Do not scratch or damage the mating surfaces when clean-
ing off old liquid gasket.
b. Install new O-rings (2) on the bottom of lower cylinder block (1)
and oil pump (3).
c. Apply a continuous bead of liquid gasket with tube presser [SST:
WS39930000 ( — )] to the lower cylinder block mating sur-
face of oil pan (upper) to a limited portion as shown in the figure.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-45, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS" .
CAUTION:
For bolt holes (B) (7 locations), apply liquid gasket out-
side the holes.
Attaching should be done within 5 minutes after coating.
d. Install oil pan (upper).
CAUTION:
Install avoiding misalignment of both oil pan gasket and O-rings.
: Engine front
PBIC5144E
PBIC4958E
: Engine front
PBIC5144E
a : 4.0 - 5.0 mm (0.157 - 0.197 in)
: Engine front
PBIC5053E
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OIL PAN AND OIL STRAINER
EM-29
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Tighten mounting bolts in numerical order as shown in the fig-
ure.
There are two types of mounting bolts. Refer to the following
for locating bolts.
e. Tighten transmission joint bolts. Refer to MT-18, "
TRANSMISSION ASSEMBLY" (M/T models) or AT- 2 4 2 ,
"TRANSMISSION ASSEMBLY" (A/T models).
2. Install oil strainer to oil pump.
Apply locking sealant to the thread of mounting bolts.
Use Genuine High Strength Thread Locking Sealant or equivalent. Refer to GI-45, "
RECOM-
MENDED CHEMICAL PRODUCTS AND SEALANTS" .
3. Install oil pan (lower) as follows:
a. Use scraper to remove old liquid gasket from mating surfaces.
Also remove old liquid gasket from mating surface of oil pan
(upper).
Remove old liquid gasket from the bolt holes and thread.
CAUTION:
Do not scratch or damage the mating surfaces when clean-
ing off old liquid gasket.
b. Apply a continuous bead of liquid gasket with tube presser [SST:
WS39930000 ( — )] (A) to the oil pan (lower) as shown in the
figure.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-45, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS" .
CAUTION:
Attaching should be done within 5 minutes after coating.
c. Install oil pan (lower).
Tighten mounting bolts in numerical order as shown in the fig-
ure.
4. Install oil pan drain plug.
Refer to the figure of components of former page for installation direction of drain plug washer. Refer to
EM-26, "
Removal and Installation" .
: Engine front
M8 × 92 mm (3.62 in) : 7, 10, 13
M8 × 25 mm (0.98 in) : Except the above
PBIC4957E
SEM958F
b : 4.0 – 5.0 mm (0.157 – 0.197 in)
PBIC4959E
: Engine front
PBIC4956E
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EM-30
OIL PAN AND OIL STRAINER
Revision: 2006 November2007 350Z
5. Install in the reverse order of removal after this step.
NOTE:
At least 30 minutes after oil pan is installed, pour engine oil.
INSPECTION AFTER INSTALLATION
1. Check engine oil level and adjust engine oil. Refer to LU-6, "ENGINE OIL" .
2. Start engine, and check there is no leak of engine oil.
3. Stop engine and wait for 10 minutes.
4. Check engine oil level again. Refer to LU-6, "
ENGINE OIL" .
Page 31 of 148
IGNITION COIL
EM-31
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IGNITION COILPFP:22448
Removal and InstallationNBS0000M
Refer to GI-11, "Components" for symbol marks in the figure.
REMOVAL
1. Remove engine cover with power tool. Refer to EM-17, "INTAKE MANIFOLD COLLECTOR" .
2. Remove air cleaner case and air duct. Refer to EM-15, "
AIR CLEANER AND AIR DUCT" .
3. Move aside harness, harness bracket, and hoses located above ignition coil.
4. Remove electric throttle control actuator. Refer to EM-17, "
INTAKE MANIFOLD COLLECTOR" .
5. Disconnect harness connector from ignition coil.
6. Remove ignition coil.
CAUTION:
Do not shock it.
INSTALLATION
Installation is the reverse order of removal.
1. Ignition coil 2. Spark plug 3. Rocker cover
A. Left bank
PBIC4988E
Page 32 of 148
EM-32
SPARK PLUG (IRIDIUM-TIPPED TYPE)
Revision: 2006 November2007 350Z
SPARK PLUG (IRIDIUM-TIPPED TYPE)PFP:21478
Removal and InstallationNBS0000N
Refer to GI-11, "Components" for symbol marks in the figure.
REMOVAL
1. Remove engine cover with power tool. Refer to EM-17, "INTAKE MANIFOLD COLLECTOR" .
2. Remove ignition coil. Refer to EM-31, "
IGNITION COIL" .
3. Remove spark plug using spark plug wrench (commercial ser-
vice tool).
CAUTION:
Do not drop or shock it.
INSPECTION AFTER REMOVAL
CAUTION:
Do not drop or shock spark plug.
1. Ignition coil 2. Spark plug 3. Rocker cover
A. Left bank
PBIC4988E
a : 14 mm (0.55 in)
PBIC5043E
MakeDENSO
Standard typeFXE22HR-11
Gap (Nominal) : 1.1 mm (0.043 in)