Diagnostic Test
1.CHECK IF RELATED DTCS ARE PRESENT
With the scan tool, check for other transmission DTCs
Are there any Transmission; solenoid, line pressure, speed sensor, and/or loss of prime DTCs present?
Ye s>>
Refer to appropriate symptom in the Transmission category. Perform the test for P0944-LOSS OF
PRIME first if it is present.
No>>
Go To 2
2.CHECK DTC EVENT DATA
With the scan tool, read and record the DTC EVENT DATA.
NOTE: Make sure to record all DTC EVENT DATA stored in the scan tool for future reference in this test
procedure.
Does the DTC EVENT DATA display information for the DTC P0733?
Ye s>>
Go To 4
No>>
Go To 3
3.CHECK THE TARGET GEAR IN DTC EVENT DATA
In the DTC EVENT DATA, identify the DTC that was recorded earlier.
Does the DTC EVENT DATA display information for the DTC P1790, with target gear = 3rd, or with both
OD and UD clutches applying?
Ye s>>
Go To 4
No>>
Go To 7
4.CHECK INPUT RPM IN DTC EVENT DATA
Refer to the DTC EVENT DATA recorded earlier.
Does the Input RPM read zero?
Ye s>>
Check the input speed sensor and wiring. Refer to test P0715 and diagnose asif the DTC is current.
No>>
Go To 5
5.CHECK LINE PRESSURE READING
Refer to the DTC EVENT DATA recorded earlier.
Isthelinepressurereadingmorethan10 psi below the desired line pressure?
Ye s>>
Go To 6
No>>
Go To 7
6.CHECK TRANSMISSION OIL FILTER
Turn the ignition off to the lock position.
Remove and inspect the Transmission Oil Pan for excessive debris per the Service Information.
Remove and inspect the Primary Oil Filter per the Service Information.
NOTE: Make sure the Primary Transmission Oil Filter and seal are properly installed and are not cracked or
split.
Does the Oil Pan contain excessive debris and/or is the Primary Oil Filter cracked, plugged or mis-in-
stalled?
Ye s>>
Repair the plugged, cracked, or split Primary Transmission Oil Filter and/or seal. If excessive clutch
debris is present, check the clutches for damage. Refer to the Service Information for the proper
hydraulic clutch repair procedure.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Remove the Transmission Oil Pump per the Service Information. Check the main Regulator Valve for
sticking in its bore, scoring, and/or damage and clean and repair as necessary. If no problem is found,
replace the Transmission Solenoid/TRS Assembly.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
7.CHECK IF DTC P0733 IS CURRENT
With the scan tool, perform the 3rd Gear Clutch Test. Follow the instructions on the scan tool.
Increase the throttle angle, TPS Degree, to 30° for no more than a few seconds.
CAUTION: Do not overheat the transmission.
NOTE: If the OD clutch is faulty, the overrunning clutch will hold and the slip test will pass. The 3rd gear
clutch test will not detect a faulty OD clutch. However, it will detect a faulty UD clutch.
Did the clutch test pass, did the Input Speed remain at zero?
Ye s>>
Go To 8
No>>
Go To 10
8.CHECK FOR INTERMITTENT OPERATION
Check the Shifter adjustment per the Service Information.
Intermittent gear ratio DTCs can be set by problems in the Input and Output Speed Sensor circuits and/or Speed
Sensor Ground circuit.
Check the Speed Sensor wiring and connectors for good connection, then performawiggletestusingtheTrans-
mission Simulator, Miller tool #8333.
Were there any problems found?
Ye s>>
Repair as necessary.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 9
9.CHECK FOR SLIPPAGE
With the scan tool, erase Transmission DTCs.
Road test the vehicle. Check operation in 3rd gear, 4th gear, and Reverse.
Is there an obvious slippage noticed in 3rd gear, or runaway on the 2-3 shift?
Ye s>>
Go To 12
No>>
Go To 16
18.CHECK FOR INTERMITTENT OPERATION
The conditions to set this DTC are not currently present.
With the scan tool, check the DTC EVENT DATA to help identify the conditionsin which the DTC was set.
If the DTC Event Data shows fault P0733 was set in the Park, Reverse, or Neutral, replace the Powertrain
Control Module.
If the DTC Event Data shows fault P0733 set with input RPM = zero, check the input speed sensor and related
wiring.
If the DTC Event Data shows fault P0733 set with line pressure significantly below desired line pressure, check
for the cause of low line pressure (i.e., oil level, misinstalled or damaged primary filter or filter seal, sticking
main regulator valve in pump, etc.).
If the DTC Event Data shows fault P0733 set with the OD or UD pressure switch open (but line pressure
matches Desired Line Pressure), air check the OD and UD hydraulic clutch circuits for leakage per the Service
Information. If the OD and UD hydraulic clutch circuits are OK, replace theTransmission Solenoid/TRS assem-
bly.
Check the gearshift linkage adjustment.
Intermittent Gear Ratio DTCs can be set by problems in the Input and Output Speed Sensor circuits and/or Speed
Sensor Ground circuit.
Remove the Ignition Switch Feed fuse from the TIPM.
CAUTION: Removal of the Ignition Switch Feed fuse from the TIPM will prevent the vehicle from being
startedingear.
WARNING: The Ignition Switch Feed fuse must be removed from the TIPM. Failure to do so can result in
personal injury or death.
Install the Transmission Simulator, Miller tool #8333.
Wiggle wiring and connectors while checking for intermittent operation with the Transmission Simulator.
Gear ratio DTCs can also be set under extreme temperature conditions.
Verify if the problem is only experienced under extreme hot or cold conditions.
Were there any problems found.
Ye s>>
Repair as necessary.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Te s t C o m p l e t e .
P0734-GEAR RATIO ERROR IN 4TH
For a complete wiring diagramRefer to Section 8W
When Monitored:
Continuously with the ignition on, engine running, with the transmissionin gear.
Set Condition:
If the ratio of the Input RPM to the Output RPM does not match the current gearratio. This DTC can take up
to five minutes of problem identification before illuminating the MIL.
Possible Causes
LOW FLUID LEVEL
INPUT SPEED SENSOR OR WIRING
VALVE BODY ACCUMULATOR COVER FAILED
CUT OD OR 4C ACCUMULATOR SEAL
CRACKED OD OR 4C ACCUMULATOR PISTON
BROKEN OR MISSING OD BLEED ORIFICE IN MAIN VALVE BODY
CUT 4C TOWER SEAL
TRANSMISSION SOLENOID/TRS ASSEMBLY
CUT OR MISSING #5 OR #6 CHECK BALL
WORN SOLENOID SWITCH VALVE OR PLUGS
CUT OD OR 4C PISTON SEAL
STUCK MAIN REGULATOR VALVE
BURNED OD OR 4C CLUTCH
BROKEN OR MISSING 4C BLEED ORIFICE IN 2C/4C RETAINER
BROKEN REACTION SHAFT SUPPORT SEAL RING
POOR MACHINING ON PUMP VALVE BODY FACE
LOOSE / MISSING DRIBBLER ORIFICE ASSEMBLY IN REACTION SHAFT SUPPORT
CRACKED / LOOSE / MISSING OD/REVERSE PISTON BLEED ORIFICE
BROKEN REVERSE CARRIER HUB WELD
BROKEN REVERSE SUN GEAR WELD TO REACTION CARRIER
Always perform the 45RFE/545RFE Pre-Diagnostic Troubleshooting Procedure before proceeding. (Refer to
21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
Theory of Operation
The transmission system uses two speed sensors, one to measure input RPM and one to measure output RPM.
These inputs are essential for proper transmission operation. Therefore, the integrity of this data is verified through
the following checks:
1) Once in a particular gear, if the gear ratio varies from the correct gear ratio, the corresponding in-gear trouble
code is set (DTCs P0731–36).
2) An excessive change in input or output speeds indicating signal intermittent may result in the DTCs P0715 and/or
P0720 being set.
3) If the common speed sensor ground circuit is lost, both sensor inputs will read the pulses from the input speed
sensor when at a stop in neutral. Since the input speed sensor reads 60 teethfrom the input clutch hub and the
output speed sensor reads 30 teeth from the park gear, the result is an apparent speed ratio of 1:2 and may cause
the DTC P1794 to set.
P0735-GEAR RATIO ERROR IN 5TH
For a complete wiring diagramRefer to Section 8W
When Monitored:
Continuously with the ignition on, engine running, with the transmissionin gear.
Set Condition:
If the ratio of the Input RPM to the Output RPM does not match the current gearratio. This DTC can take up
to five minutes of problem identification before illuminating the MIL.
Possible Causes
LOW FLUID LEVEL
INPUT SPEED SENSOR OR WIRING
VALVE BODY ACCUMULATOR COVER FAILED
CUT OD OR 2C ACCUMULATOR SEAL
CRACKED OD OR 2C ACCUMULATOR PISTON
BROKEN OR MISSING OD BLEED ORIFICE IN MAIN VALVE BODY
CUT 2C TOWER SEAL
TRANSMISSION SOLENOID/TRS ASSEMBLY
CUT OR MISSING #5, #6, OR #7 CHECK BALL
WORN SOLENOID SWITCH VALVE OR PLUGS
CUT OD OR 2C PISTON SEAL
STUCK MAIN REGULATOR VALVE
BURNED OD OR 2C CLUTCH
BROKEN OR MISSING 2C BLEED ORIFICE IN 2C/4C RETAINER
BROKEN REACTION SHAFT SUPPORT SEAL RING
POOR MACHINING ON PUMP VALVE BODY FACE
LOOSE / MISSING DRIBBLER ORIFICE ASSEMBLY IN REACTION SHAFT SUPPORT
CRACKED / LOOSE / MISSING OD/REVERSE PISTON BLEED ORIFICE
BROKEN REVERSE CARRIER HUB WELD
BROKEN REVERSE SUN GEAR WELD TO REACTION CARRIER
Always perform the 45RFE/545RFE Pre-Diagnostic Troubleshooting Procedure before proceeding. (Refer to
21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
Theory of Operation
The transmission system uses two speed sensors, one to measure input RPM and one to measure output RPM.
These inputs are essential for proper transmission operation. Therefore, the integrity of this data is verified through
the following checks:
1) Once in a particular gear, if the gear ratio varies from the correct gear ratio, the corresponding in-gear trouble
code is set (DTCs P0731-36).
2) An excessive change in input or output speeds indicating signal intermittent may result in the DTCs P0715 and/or
P0720 being set.
3) If the common speed sensor ground circuit is lost, both sensor inputs will read the pulses from the input speed
sensor when at a stop in neutral. Since the input speed sensor reads 60 teethfrom the input clutch hub and the
output speed sensor reads 30 teeth from the park gear, the result is an apparent speed ratio of 1:2 and may cause
the DTC P1794 to set.
P0736-GEAR RATIO ERROR IN REVERSE
For a complete wiring diagramRefer to Section 8W
When Monitored:
Continuously with the ignition on, engine running, with the transmissionin gear.
Set Condition:
If the ratio of the Input RPM to the Output RPM does not match the current gearratio. This DTC can take up
to five minutes of problem identification before illuminating the MIL
Possible Causes
LOW FLUID LEVEL
CUT LR TOWER SEAL ON MAIN VALVE BODY
CUT LR CLUTCH PISTON SEALS
BROKEN OR MISSING LR CLUTCH BLEED ORIFICE (IN LR CLUTCH RETAINER)
CUT LR ACCUMULATOR PISTON SEAL IN MAIN VALVE BODY
CRACKED LR ACCUMULATOR PISTON IN MAIN VALVE BODY
CUT OD/REV PISTON SEALS
BROKEN OR MISSING OD/REV BLEED ORIFICE (IN OD/REV CLUTCH PISTON)
BROKEN REVERSE CARRIER HUB WELD
BROKEN REVERSE SUN GEAR WELD TO THE REACTION CARRIER
Always perform the 45RFE/545RFE Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to
21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
Theory of Operation
The transmission system uses two speed sensors, one to measure input RPM and one to measure output RPM.
These inputs are essential for proper transmission operation. Therefore, the integrity of this data is verified through
the following checks:
1) Once in a particular gear, if the gear ratio varies from the correct gear ratio, the corresponding in-gear trouble
code is set (DTCs P0731-36).
2) An excessive change in input or output speeds indicating signal intermittent may result in the DTCs P0715 and/or
P0720 being set.
3) If the common speed sensor ground circuit is lost, both sensor inputs will read the pulses from the input speed
sensor when at a stop in neutral. Since the input speed sensor reads 60 teethfrom the input clutch hub and the
output speed sensor reads 30 teeth from the park gear, the result is an apparent speed ratio of 1:2 and may cause
the DTC P1794 to set.
Diagnostic Test
1.CHECKFORRELATEDDTCS
With the scan tool, check for other transmission DTC’s
Are there any Transmission; solenoid, line pressure, speed sensor, and/or loss of prime DTC’s present?
Ye s>>
Refer to appropriate symptom in the Transmission category. Perform the test for P0944-LOSS OF
PRIME first if it is present.
No>>
Go To 2
6.CHECK FOR BROKEN REVERSE SUN GEAR WELD
Working through the windows in the bottom of the case, check for a broken Reverse Sun gear weld to the reaction
carrier as follows:
1) Hold the Transmission Output Shaft by holding the Transmission Manual Lever in the park position.
2) Rotate the Input Annulus gear and drive shell, (the drum that encloses the two rearmost carriers).
3) Check to see if the reaction carrier (the front-most carrier, whose outer shell is splined to the 2C clutch) is rotat-
ing faster than the drive shell is being turned.
Is the reaction carrier turning faster than the drive shell?
Ye s>>
Go To 7
No>>
Replace the reaction carrier per the Service Information.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
7.CHECK REVERSE CARRIER HUB
Remove the Transmission per the Service Information and inspect the weld on the reverse carrier hub.
Were there any problems found?
Ye s>>
Repair as necessary. Refer to the Service Information for proper repair procedures.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Disassemble and inspect the input clutch assembly. Check the Reverse clutch reaction plate snap ring.
Check the OD and Reverse clutch seals, discs, and bleed orifice (in the OD/Reverse clutch piston).
Check the Reverse hub and shaft. Repair as necessary. Refer to the Service Information for proper
repair procedures.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
8.CHECK FOR INTERMITTENT OPERATION
Intermittent gear ratio DTCs can be set by problems in the Input and Output Speed Sensor circuits and/or Speed
Sensor Ground circuit.
Remove the Ignition Switch Feed fuse from the TIPM.
CAUTION: Removal of the Ignition Switch Feed fuse from the TIPM will prevent the vehicle from being
startedingear.
WARNING: The Ignition Switch Feed fuse must be removed from the TIPM. Failure to do so can result in
personal injury or death.
Install the Transmission Simulator, Miller tool #8333.
Check the Speed Sensor wiring and connectors for good connection, then performawiggletestusingtheTrans-
mission Simulator, Miller tool #8333.
Were there any problems found?
Ye s>>
Repair as necessary.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Te s t c o m p l e t e .
P0740-TCC OUT OF RANGE
For a complete wiring diagramRefer to Section 8W
When Monitored:
During Electronically Modulated Converter Clutch (EMCC) Operation.
Set Condition:
Transmission must be in EMCC, with input speed greater than 1750 RPM. TCC-LR Solenoid achieves the
maximum duty cycle and can not pull engine speed within 60 RPM of input speed. Also when the transmission
is in FEMCC and the engine slips TCC less than 100 RPM for 10 seconds. This DTCcantakeuptofive
minutes of problem identification before illuminating the MIL.
Possible Causes
RELATED DTC P0750 PRESENT
L/R SOLENOID
TCC SWITCH VALVE STUCK
T C C R E G U L AT O R VA LV E S T U C K
INPUT SHAFT SEAL RING CUT
TORQUE CONVERTER AND/OR INTERNAL TRANSMISSION
Always perform the 45RFE/545RFE Pre-Diagnostic Troubleshooting Procedure before proceeding. (Refer to
21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
Theory of Operation
When in 2nd, 2nd Prime, 3rd, 4th or 5th gear, the torque converter clutch (TCC) can be engaged when certain
conditions are met. The TCC piston is electronically modulated by increasing the duty cycle of the LR Solenoid until
the torque converter slip difference (difference between engine and transmission input speed) is within 60 RPM.
Then the LR solenoid is fully energized(FEMCC – 100% duty cycle). Torque converter slip is monitored in FEMCC
to ensure adequate clutch capacity.
Diagnostic Test
1.CHECKFORRELATEDDTCP0750
With the scan tool, read transmission DTCs.
Is the DTC P0750 present also?
Ye s>>
Refer to the Transmission category and perform the appropriate symptom.
No>>
Go To 2
2.CHECK IF DTC P0740 IS CURRENT
With the scan tool, Read and RECORD ALL Transmission DTC’s. After recording DTCs, erase DTCs.
Drive the vehicle until the transmission temperature is at least 43° C or 110° F and the engine temperature at least
49° C or 120° F.
Perform the following steps 3 times.
Drive the vehicle to the speed of at least 88 Kmh or 55 mph.
Allow 4th or 5th gear to engage for at least 10 seconds.
Close the throttle.
Tip back into the throttle until the TPS angle is between 25 and 29 degrees.
NOTE: If the throttle angle goes over 30 degrees, you must close the throttleandtryagain.
Did the TCC engage during any of the attempts, Engine speed approximately equal to input speed?
Ye s>>
Go To 3
No>>
Go To 4