3.TOTALLY INTEGRATED POWER MODULE
NOTE: Before continuing, check the TIPM harness connector terminals for corrosion, damage, or terminal
push out. Repair as necessary.
Using the schematics as a guide, inspect the wire harness and connectors.
Pay particular attention to allPower and voltage circuits.
Were any problems found?
Ye s>>
Repair as necessary.
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (DIESEL). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Replace the Totally Integrated Power Module per Service Information.
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (DIESEL). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
4.INTERMITTENT WIRING AND CONNECTORS
The conditions necessary to set this DTC are not present at this time.
Using the wiring diagram/schematic as a guide, inspect the wiring and connectors.
While monitoring the scan tool data relative to this circuit, wiggle test the wiring and connectors.
Look for the data to change or for the DTC to reset during the wiggle test.
Were any problems found?
Ye s>>
Repair as necessary.
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (DIESEL). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Te s t c o m p l e t e .
10.TRANSMISSION - INTERNAL DAMAGE
Turn the ignition off to the lock position.
Remove the transmission oil pan per the Service Information. (Refer to 21 -TRANSMISSION/TRANSAXLE/AUTO-
MATIC - 48RE/FLUID - STANDARD PROCEDURE)
Inspect the transmission oil pan for burnt transmission fluid and/or excessive debris.
Is the transmission fluid burnt and/or contain excessive debris?
Ye s>>
Repair the internal transmission per the Service Information. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 48RE - REMOVAL)
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (GAS). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Go To 11
11 .CHECK THE VALVE BODY
Replace the Governor Pressure Solenoid per the Service Information. (Refer to 21 - TRANSMISSION/TRANSAXLE/
AUTOMATIC - 48RE/GOVERNOR PRESSURE SENSOR - REMOVAL)
Install a pressure gauge at the governor pressure test port. (Refer to 21 - TRANSMISSION/TRANSAXLE/AUTO-
MATIC - 48RE - DIAGNOSIS AND TESTING)
Start the engine.
Warm the transmission to normal operating temperature.
CAUTION: Apply the brakes.
Place the gear selector in Drive and allow the engine to idle.
Read the governor pressure on the pressure gauge in Drive.
Is the governor pressure on the gauge below 21 kPa (3 psi)?
Ye s>>
Go To 12
No>>
Repair or replace the Valve Body per the Service Information. (Refer to 21 -TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 48RE/VALVE BODY - REMOVAL)
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (GAS). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
12.VERIFY OPERATION - TEST DRIVE
Remove the pressure gauge from the transmission. (Refer to 21 - TRANSMISSION/TRANSAXLE/AUTOMATIC -
48RE - DIAGNOSIS AND TESTING)
Test drive the vehicle.
Be sure to drive the vehicle at a constant speed of 40-48 Kmh or 25-30 MPH during the drive cycle.
With the scan tool, read Engine DTCs.
Did the DTC reset?
Ye s>>
Using the schematics as a guide, check the Powertrain Control Module (PCM)pins, terminals, and con-
nectors for corrosion, damage, or terminal push out. Pay particular attention to all power and ground
circuits. If no problems are found, replace and program the PCM per the Service Information. (Refer to
8 - ELECTRICAL/ELECTRONIC CONTROL MODULES/POWERTRAIN CONTROL MODULE -
REMOVAL)
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (GAS). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Te s t C o m p l e t e .
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (GAS). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
the gear selector in Drive?
Ye s>>
Replace the Valve Body per the Service Information. (Refer to 21 - TRANSMISSION/TRANSAXLE/AU-
TOMATIC - 48RE/VALVE BODY - REMOVAL)
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (GAS). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Go To 7
7.POWERTRAIN CONTROL MODULE
Turn the ignition off to the lock position.
Remove pressure gauge from transmission.
Install the Transmission Oil Pan and refill the transmission fluid per theservice information. (Refer to 21 - TRANS-
MISSION/TRANSAXLE/AUTOMATIC - 48RE/FLUID - STANDARD PROCEDURE)
With the scan tool, erase Engine DTCs.
Test drive the vehicle.
Be sure to stop the vehicle, with the vehicle in drive on six separate occurrences for at least 6 seconds each stop.
With the scan tool, read Engine DTCs.
Did the P1757 DTC reset?
Ye s>>
Using the schematics as a guide, check the Powertrain Control Module (PCM)pins, terminals, and con-
nectors for corrosion, damage, or terminal push out. Pay particular attention to all power and ground
circuits. If no problems are found, replace and program the PCM per the Service Information. (Refer to
8 - ELECTRICAL/ELECTRONIC CONTROL MODULES/POWERTRAIN CONTROL MODULE -
REMOVAL)
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (GAS). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Go To 11
8.CHECK THE 5 VOLT SUPPLY CIRCUIT FOR AN OPEN
Turn the ignition off to the lock position.
Disconnect the PCM C2 harness connector.
Disconnect the Transmission Solenoid Assembly harness connector.
Measure the resistance of the 5- volt Supply circuit between the Trans-
mission Solenoid Assembly harness connector and the PCM C2 har-
ness connector.
Is the resistance below 5.0 ohms?
Ye s>>
Go To 9
No>>
Repair the (F856) 5-volt Supply circuit for an open.
Perform RE TRANSMISSION VERIFICATION TEST VER -
1 (GAS). (Refer to 21 - TRANSMISSION/TRANSAXLE/AU-
TOMATIC - 48RE - STANDARD PROCEDURE)
3.COMPARE SCAN TOOL GOVERNOR PRESSURE READING TO PRESSURE GAUGE READING
Turn the ignition off to the lock position.
Connect a 700 kPa (100 psi) Pressure Gauge to the Governor Pressure test port. (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - DIAGNOSIS AND TESTING)
Start the engine and allow the engine to idle.
Warm the transmission to a normal operating temperature above 43° C (110° F).
With the scan tool, read the Governor Pressure and compare the scan tool Governor Pressure reading to the Pres-
sure Gauge reading.
Does the scan tool Governor Pressure reading match the Pressure Gauge reading within 6.9 kPa (1
psi)?
Ye s>>
Go To 4
No>>
Go To 7
4.TRANSMISSION - INTERNAL DAMAGE
Turn the ignition off to the lock position.
Remove the transmission oil pan per the Service Information. (Refer to 21 -TRANSMISSION/TRANSAXLE/AUTO-
MATIC - 48RE/FLUID - STANDARD PROCEDURE)
Inspect the transmission oil pan for burnt oil and/or excessive debris.
Does the transmission contain burnt oil and/or excessive debris?
Ye s>>
Repair internal transmission as necessary. (Refer to 21 - TRANSMISSION/TRANSAXLE/AUTOMATIC -
48RE - REMOVAL)
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (GAS). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Go To 5
5.CHECK INTERNAL TRANSMISSION FOR A FLUID LEAK
Inspect the transmission for internal fluid leakage in the Valve Body or the Governor Pressure Solenoid. (Refer to 21
- TRANSMISSION/TRANSAXLE/AUTOMATIC - 48RE/VALVE BODY - REMOVAL)
Were there any problems found?
Ye s>>
Repair the internal transmission as necessary per the Service Information. (Refer to 21 - TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 48RE/VALVE BODY - REMOVAL)
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (GAS). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Go To 6
6.VERIFY OPERATION - TEST DRIVE
Remove the pressure gauge from the transmission.
Install the transmission oil pan and refill the transmission per the Service Information. (Refer to 21 - TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 48RE/FLUID - STANDARD PROCEDURE)
With the scan tool, erase Engine DTCs.
Test drive the vehicle.
Be sure to stop the vehicle and move the gear selector into the park positionfor a minimum of 5 seconds at least
three times during the drive cycle.
With the scan tool, read Engine DTCs.
Did the DTC reset?
Ye s>>
Using the schematics as a guide, check the Powertrain Control Module (PCM)pins, terminals, and con-
nectors for corrosion, damage, or terminal push out. Pay particular attention to all power and ground
circuits. If no problems are found, replace and program the PCM per the Service Information. (Refer to
7.CHECK THE (T118) GOVERNOR PRESSURE SOLENOID CONTROL CIRCUIT SHORT TO VOLTAGE
Ignition on, engine not running.
Measure the voltage of the (T118) Governor Pressure Solenoid Control
circuit.
Is the voltage above 0.5 volt?
Ye s>>
Repair the (T118) Governor Pressure Solenoid Control cir-
cuit for a short to voltage.
Perform RE TRANSMISSION VERIFICATION TEST VER -
1 (DIESEL). (Refer to 21 - TRANSMISSION/TRANSAXLE/
AUTOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Go To 8
8.CHECK THE (T118) GOVERNOR PRESSURE SOLENOID CONTROL CIRCUIT FOR A SHORT TO
ANOTHER CIRCUIT
Turn the ignition off to the lock position.
Disconnect the TIPM C10 connector.
Measure the resistance between the (T118) Governor Pressure Sole-
noid Control circuit and all other circuits in the Transmission Solenoid
Assembly harness connector.
Is the resistance below 5.0 ohms between the (T118) Governor
Pressure Solenoid Control circuit and any other circuit in the
Transmission Solenoid Assembly harness connector?
Ye s>>
Repair the (T118) Governor Pressure Solenoid Control cir-
cuit for a short to another circuit(s).
Perform RE TRANSMISSION VERIFICATION TEST VER -
1 (DIESEL). (Refer to 21 - TRANSMISSION/TRANSAXLE/
AUTOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Go To 9
9.CHECK THE GOVERNOR PRESSURE SOLENOID
Remove the Transmission Oil Pan per the Service Information. (Refer to 21 -TRANSMISSION/TRANSAXLE/AU-
TOMATIC - 48RE/FLUID - STANDARD PROCEDURE)
Check all internal wiring pertaining to the Governor Pressure Solenoid for an open, short, and bent or broken ter-
minals.
If no internal wiring problems are found, replace the Governor Pressure Solenoid per the Service Information. (Refer
to 21 - TRANSMISSION/TRANSAXLE/AUTOMATIC - 48RE/GOVERNOR PRESSURE SENSOR - REMOVAL)
Drive the vehicle performing multiple upshifts and downshifts.
With the scan tool, read Transmission DTCs.
Does the DTC reset?
Ye s>>
Using the schematics as a guide, check the Engine Control Module (ECM) pins, terminals, and connec-
tors for corrosion, damage, or terminal push out. Pay particular attentiontoallpowerandgroundcir-
3.CHECK THE (T16) TRANSMISSION CONTROL OUTPUT CIRCUIT FOR AN OPEN
Turn the ignition off to the lock position.
Connect the TIPM C10 harness connector.
Disconnect the Transmission Solenoid harness connector.
Ignition on, engine not running.
Using the scan tool under the TIPM Actuators, actuate the Transmission
control output.
Using a 12-volt test light connected to ground, check the (T16) Trans-
mission Control Output circuit at the Transmission Solenoid harness
connector.
NOTE: The test light must illuminate brightly. Compare the bright-
ness to that of a direct connection to the battery.
Does the test light illuminate brightly?
Ye s>>
Go To 4
No>>
Repair the (T16) Transmission Control Output circuit for an
open.
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (DIESEL). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
4.TOTALLY INTEGRATED POWER MODULE
NOTE: Before continuing, check the TIPM harness connector terminals for corrosion, damage, or terminal
push out. Repair as necessary.
Using the schematics as a guide, inspect the wire harness and connectors.
Pay particular attention to allPower and voltage circuits.
Were any problems found?
Ye s>>
Repair as necessary.
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (DIESEL). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Replace the Totally Integrated Power Module per Service Information.
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (DIESEL). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
5.INTERMITTENT WIRING AND CONNECTORS
The conditions necessary to set this DTC are not present at this time.
Using the wiring diagram/schematic as a guide, inspect the wiring and connectors.
While monitoring the scan tool data relative to this circuit, wiggle test the wiring and connectors.
Look for the data to change or for the DTC to reset during the wiggle test.
Were any problems found?
Ye s>>
Repair as necessary.
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (DIESEL). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Te s t c o m p l e t e .
3.TOTALLY INTEGRATED POWER MODULE
NOTE: Before continuing, check the TIPM harness connector terminals for corrosion, damage, or terminal
push out. Repair as necessary.
Using the schematics as a guide, inspect the wire harness and connectors.
Pay particular attention to allPower and voltage circuits.
Were any problems found?
Ye s>>
Repair as necessary.
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (DIESEL). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Replace the Totally Integrated Power Module per Service Information.
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (DIESEL). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
4.INTERMITTENT WIRING AND CONNECTORS
The conditions necessary to set this DTC are not present at this time.
Using the wiring diagram/schematic as a guide, inspect the wiring and connectors.
While monitoring the scan tool data relative to this circuit, wiggle test the wiring and connectors.
Look for the data to change or for the DTC to reset during the wiggle test.
Were any problems found?
Ye s>>
Repair as necessary.
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (DIESEL). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Te s t c o m p l e t e .
15.CHECK THE ECM OPERATION
Turn the ignition off to the lock position.
Reconnect all previously disconnected connectors.
Turntheignitiononfortheperiodof30secondstoallowtheECMto
reset.
Turn the ignition off to the lock position.
Disconnect the TTVA harness connector
Connect a 12-volt test light between the (K314) TTVA Motor (+) circuit
and the (K315) TTVA Motor (-) circuit in the TTVA harness connector.
Monitor the test light in the following step.
NOTE: The test light should momentarily flash brightly, one time,
immediately after the ignition is turned to the on position.
Ignition on, engine not running.
Did the test light illuminate brightly one time after turning the
ignition to the on position?
Ye s>>
Go To 16
No>>
Using the schematics as a guide, check the Engine Control Module (ECM) pins, terminals, and connec-
tors for corrosion, damage, or terminal push out. Pay particular attentiontoallpowerandgroundcir-
cuits. If no problems are found, replace and program the ECM per the ServiceInformation. (Refer to 8
- ELECTRICAL/ELECTRONIC CONTROL MODULES/ENGINE CONTROL MODULE - REMOVAL)
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (DIESEL). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
16.INTERMITTENT WIRING AND CONNECTORS
The conditions necessary to set this DTC are not present at this time.
Use the Freeze Frame Data to help duplicate the conditions in which the DTC originally set. Pay particular attention
to the DTC set conditions, such as, VSS, MAP, ECT, and Load
Using the schematics as a guide, visually inspect the related wiring harness. Look for any chafed, pierced, pinched,
or partially broken wires.
Visually inspect the related wiring harness connectors. Look for broken,bent, pushed out, or corroded terminals.
Wiggle the wiring and connectors while checking for any possible open or shorted circuits.
Check for any Service Information Tune-ups or Technical Service Bulletins that may apply.
Were there any problems found?
Ye s>>
Repair as necessary.
Perform RE TRANSMISSION VERIFICATION TEST VER - 1 (DIESEL). (Refer to 21 - TRANSMISSION/
TRANSAXLE/AUTOMATIC - 48RE - STANDARD PROCEDURE)
No>>
Te s t C o m p l e t e .