2006 ACURA CSX lock

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F Clutch Pedal Height:
Except Type S model: 159.3 mm (6.27 in.)
Type S model: 161.3 mm (6.35 in.)
G Clutch Pedal Stroke: 130 140 mm (5.12 5.51 in.)
12-8Clutch
Clutch Pedal, Clutch Pedal Position Switch, and Clutch Interlock Switch
Adjustment
B
A F
G
A
D E
B
C
NOTE:  For a cruise control problem, check the clutch pedal position switch (see page 4-50).
 For an engine cranking problem, check the clutch interlock switch (see page 4-8).
 The clutch is self-adjusting to compensate for wear.
 If there is no clearance between the master cylinder piston and the pushrod, the release bearing will be
held against the diaphragm spring, which can result
in clutch slippage or other clutch problems.
1. Lift up the carpet (A). At the insulator cutout, measure pedal height from the right side of the
pedal pad (B). 2. Loosen the clutch pedal position switch locknut (A),
and back off the clutch pedal position switch (B)
until it no longer touches the clutch pedal (C).
3. Loosen the clutch pushrod locknut (D), and turn the pushrod (E) in or out to get the specified height (F)
and stroke (G) at the clutch pedal. If adjusting the
pushrod causes the clutch pedal to contact the
clutch pedal position switch, back off the switch
further.
08/08/21 14:42:30 61SNR030_120_0010
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DYNOMITE -2009-

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12-9
A
18 N·m
(1.8 kgf·m,
13 lbf·ft) C
9.8 N·m
(1.0 kgf·m,
7.2 lbf·ft)
B A
9.8 N·m
(1.0 kgf·m,
7.2 lbf·ft)
B
912mm
(0.35 0.47 in.)
4. Tighten the clutch pushrod locknut (A).
5. With the clutch pedal released, turn in the clutch pedal position switch (B) until it contacts the clutch
pedal.
6. Turn in the clutch pedal position switch an additional 3/4 to 1 turn. Make sure the clutch pedal
height did not change.
7. While holding the clutch pedal position switch, tighten the locknut (C). 8. Loosen the clutch interlock switch locknut (A).
9. Fully press the clutch pedal to the floor, then
release the clutch pedal 9 12 mm (0.35 0.47 in.)
and hold it there.
10. Adjust the position of the clutch interlock switch (B), so the engine starts with the clutch pedal in this
position.
11. While holding the clutch interlock switch, tighten the locknut.
12. Check the clutch operation.
13. Connect the clutch pedal position switch connector and the clutch interlock switch connector, then
check the cruise control and the engine starting.
08/08/21 14:42:30 61SNR030_120_0011
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DYNOMITE -2009-


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12-10 Clutch
Clutch Pedal Assembly Replacement
B
D
E A
C
G
F H
I
(Multipurpose Grease)(Multipurpose Grease)
A
B C
13 N·m
(1.3 kgf·m,
9.4 lbf·ft)
D
(Multipurpose Grease) C
13 N·m
(1.3 kgf·m,
9.4 lbf·ft)
B
22 N·m
(2.2 kgf·m,
16 lbf·ft)
A
E
F
F
1. Disconnect the clutch pedal position switch
connector (A) and the clutch interlock switch
connector (B).
2. Pry out the lock pin (C), and pull the clevis pin (D) out of the clevis.
3. Remove the master cylinder mounting nuts (E) and the clutch pedal mounting bolt (F).
4. Remove the clutch pedal assembly (G).
5. Remove the clutch interlock switch (H), and the clutch pedal position switch (I).
6. Loosely install the clutch interlock switch (A), and the clutch pedal position switch (B). 7. Install the clutch pedal assembly (A).
8. Install the clutch pedal mounting bolt (B) and the
master cylinder mounting nuts (C).
9. Apply grease to the clevis pin (D) and the mating surfaces of the clevis and the pedal. Slide the clevis
pin into the clevis, then install a lock pin (E).
10. Adjust the clutch pedal, the clutch pedal position switch, and the clutch interlock switch (see page
12-8).
NOTE: Connect the switch connectors (F) after
adjusting them.
11. Check the clutch operation.
08/08/21 14:42:31 61SNR030_120_0012
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12-11
Clutch Master Cylinder Replacement
C BA A
B
A
C B
NOTE:
 Use fender covers to avoid damaging painted surfaces.
 Do not spill brake fluid on the vehicle; it may damage the paint or plastic. If brake fluid does contact the
paint or plastic, wash it off immediately with water.
1. Remove the brake fluid from the clutch master cylinder reservoir with a syringe or other suitable
device.
2. Do the battery removal procedure (see page 22-69).
3. Remove the driver’s dashboard undercover (see page 20-103).
4. Remove the air cleaner assembly (see page 11-345).
5. Remove the battery base.
6. Pry out the lock pin (A), and pull the clevis pin (B) out of the clevis. Remove the master cylinder
mounting nuts (C). 7. Remove the cowl cover and the under-cowl panel
(see page 20-163).
8. Remove the clutch line bracket (A).
9. Remove the clutch line from the clamps (B).
10. Remove the clutch master cylinder (A) with the clutch line (B) and the reservoir hose (C).
(cont’d)
08/08/21 14:42:32 61SNR030_120_0013
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DYNOMITE -2009-

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12-13
B
A
6x1.0mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft) B
A B
A
13 N·m
(1.3 kgf·m,
9.4 lbf·ft) A
13 N·m
(1.3 kgf·m,
9.4 lbf·ft)
C
17. Install the clutch master cylinder (A) with a newclutch master cylinder seal (B).
18. Install the clutch line to the clamps (A).
19. Install the clutch line bracket (B).
20. Install the cowl cover and the under-cowl panel (see page 20-163). 21. Install the master cylinder mounting nuts (A).
22. Apply multipurpose grease to the clevis pin (B) and
the mating surface of the clevis and the pedal. Slide
the clevis pin into the clevis, then install a lock pin
(C).
23. Do the clutch hydraulic system bleeding (see page 12-7).
24. Adjust the clutch pedal, the clutch pedal position switch, and the clutch interlock switch (see page
12-8).
25. Install the battery base.
26. Install the air cleaner assembly (see page 11-345).
27. Install the driver’s dashboard undercover (see page 20-103).
28. Do the battery installation procedure (see page 22-69).
29. Check the clutch operation, and check for leaks.
30. Test-drive the vehicle.
Replace.
08/08/21 14:42:33 61SNR030_120_0015
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DYNOMITE -2009-

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13-3
Component Location Index
GEARSHIFT MECHANISM
TRANSMISSION FLUID BACK-UP LIGHT SWITCH
TRANSMISSION
CHANGE LEVER ASSEMBLY COUNTERSHAFT ASSEMBLY
MAINSHAFT ASSEMBLY
SYNCHRO RING and GEAR SHIFT FORK
COUNTERSHAFT
CHANGE LEVER
SYNCHRO SLEEVE and HUB
REVERSE SHIFT FORK
DIFFERENTIAL
REVERSE IDLER GEAR
MAINSHAFT
REVERSE LOCK CAM Replacement, page 13-61
Inspection and Replacement, page 13-5 Test, page 13-6
Removal, page 13-7
Installation, page 13-14
Disassembly, page 13-22
Reassembly, page 13-56
Disassembly/Reassembly, page 13-28 Clearance Inspection, page 13-41
Clearance Inspection, page 13-31
Inspection, page 13-50 Clearance Inspection, page 13-29
Disassembly/Reassembly, page 13-30
Disassembly, page 13-42
Inspection, page 13-43
Reassembly, page 13-44
Bearing Replacement,page 13-53
Clearance Inspection,
page 13-27
Inspection and Reassembly,page 13-50
Clearance Inspection,
page 13-27
Disassembly, page 13-33
Inspection, page 13-34
Reassembly, page 13-36
Bearing and Oil Seal Replacement, page 13-52
Thrust Clearance Adjustment, page 13-54
08/08/21 14:44:17 61SNR030_130_0005
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DYNOMITE -2009-

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’06 model
’07-09 models
13-8 Manual Transmission
Transmission Removal (cont’d)
C
A
A
DD
C
B
D D A
B
C
A
A
7. Remove the cotter pins (A) or the lock pins (B) and the shift cable bracket (C), then disconnect the shift
cables (D) from the change lever assembly.
Carefully remove both cables and the bracket
together to avoid bending the cables. 8. Remove the harness clips (A) from the clutch cable
bracket (B) and the harness bracket (C).
9. Remove the air cleaner housing bracket (A).
08/08/21 14:44:20 61SNR030_130_0010
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DYNOMITE -2009-

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13-9
A
B
C
VSB02C000015 VSB02C000025
AAR-T1256
A D
B
C
10. Remove the engine wire harness cover (A) by lifting up on the lock tab (B), then slide the harness
cover forward off the bracket (C).
11. Attach the engine hanger adapter (VSB02C000015) to the threaded holes in the cylinder head. 12. Install the front leg assembly (A), the hook (B), and
the wingnut (C) from an A and Reds engine support
hanger (AAR-T1256) onto the 2006 Civic engine
hanger (VSB02C000025). Carefully position the
engine hanger on the vehicle, and attach the hook
to the forward hole in the engine hanger adapter
(D). Tighten the wingnut by hand to lift and support
the engine/transmission assembly.
NOTE: Use care when working around the
windshield.
13. Remove the two upper transmission mounting bolts.
(cont’d)
08/08/21 14:44:21 61SNR030_130_0011
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DYNOMITE -2009-