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Vehicle Lift
Safety Stands Floor Jack
1-11
Lift and Support Points
A
B CC
C
B
A
NOTE: If you are going to remove heavy com
ponents
such as suspension or the fuel tank from the rear of the
vehicle, first support the front of the vehicle with tall
safety stands. When substantial weight is removed
from the rear of the vehicle, the center of gravity can
change, causing the vehicle to tip forward on the lift.
1. Position the lift blocks (A) under the vehicle’s front support points (B) and rear support points (C).
2. Raise the lift a few inches, and rock the vehicle gently to be sure it is firmly supported.
3. Raise the lift to its full height, and inspect the vehicle support points for solid contact with the lift
blocks.
To support the vehicle on safety stands, use the same
support points as for a vehicle lift. Always use safety
stands when working on or under any vehicle that is
supported only by a jack. 1. When lifting the front of the vehicle, set the parking
brake. When lifting the rear of the vehicle, put the
shift lever in reverse for manual transmission, or in
P for automatic transmission.
2. Block the wheels that are not being lifted.
3. Position the floor jack under the front jacking bracket (A) or the rear jacking bracket (B). Center
the jacking bracket on the jack lift platform (C), and
jack up the vehicle high enough to fit the safety
stands under it.
4. Position the safety stands under the support points, and adjust them so the vehicle is level.
5. Lower the vehicle onto the stands.
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Wheel Lift Equipment
This is an acceptable way of towing the
vehicle.
Sling-type Equipment
This method of towing
the vehicle is unacceptable.
Manual Transmission
Automatic Transmission
1-13
The tow truck uses two
pivoting arms that go under the tires (front or rear) and
lift them off the ground. The other two wheels remain
on the ground.
The tow truck uses metal
cables with hooks on the ends. These hooks go around
parts of the frame or the suspension, and the cables lift
that end of the vehicle off the ground. The vehicle’s
suspension and body can be seriously damaged if this
method of towing is attempted.
If the vehicle cannot be transported by a flat-bed, it
should be towed with the front wheels off the ground. If
the vehicle is damaged, and must be towed with the
front wheels on the ground, or with all four wheels on
the ground, do this:
Release the parking brake.
Shift the transmission to neutral.
Leave the ignition switch in ACCESSORY (I) so the steering wheel does not lock.
Make sure all accessories are turned off to minimize current battery draw.
Release the parking brake.
Start the engine.
Shift to D, then to N.
Turn off the engine.
Leave the ignition switch in ACCESSORY (I) so the steering wheel does not lock.
Make sure all accessories are turned off to minimize current battery draw.
It is best to tow the vehicle no farther than 80 km
(50 miles), and keep the speed below 55 km/h (35 mph). Improper towing preparation will damage the
transmission. Follow the above procedure exactly. If
you cannot shift the transmission or start the engine
(automatic transmission), the vehicle must be
transported on a flat-bed.
Trying to lift or tow the vehicle by the bumpers will cause serious damage. The bumpers are not
designed to support the vehicle’s weight.
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DYNOMITE -2009-
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Specifications
Standards and Service Limits
Design Specifications
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Engine Electrical
. 2-2
Engine Assembly . 2-2
Cylinder Head . 2-3
Engine Block . 2-4
Engine Lubrication . 2-5
Cooling System . 2-6
Fuel and Emissions . 2-7
Clutch . 2-7
Manual Transmission and M/T Differential (5-speed) . 2-8
Manual Transmission and M/T Differential (6-speed) . 2-10
Automatic Transmission and A/T Differential . 2-12
Steering . 2-18
Suspension . 2-18
Brakes . 2-19
Air Conditioning . 2-19
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Dimensions
. 2-20
Weight . 2-20
Engine . 2-20
Starter . 2-20
Clutch . 2-20
Manual Transmission . 2-21
Automatic Transmission . 2-21
Steering . 2-21
Suspension . 2-21
Tires . 2-21
Wheel Alignment . 2-22
Brakes . 2-22
Air Conditioning . 2-22
Electrical Ratings . 2-23
Body Specifications . 2-24
08/08/21 14:07:13 61SNR030_020_0001
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DYNOMITE -2009-
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Engine Block
Item Measurement QualificationStandard or New Service Limit
2-4Standards and Service Limits
Block
Warpage of deck 0.07 mm (0.003 in.) max.0.10 mm (0.004 in.)
Bore diameter A or l86.010 86.020 mm (3.3862 3.3866 in.) 86.070 mm (3.3886 in.)
B or II 86.000 86.010 mm (3.3858 3.3862 in.) 86.070 mm (3.3886 in.)
Bore taper 0.05 mm (0.002 in.)
Reboring limit 0.25 mm (0.01 in.)
Piston Skirt O.D. at 11 mm (0.4 in.) from
bottom of skirt No letter or A 85.980 85.990 mm (3.3850 3.3854 in.) 85.930 mm (3.3831 in.)
Letter B
85.970 85.980 mm (3.3846 3.3850 in.) 85.920 mm (3.3827 in.)
Clearance in cylinder 0.020 0.040 mm (0.0008 0.0016 in.) 0.05 mm (0.002 in.)
Piston ring Ring-to-groove clearance (K20Z2) Top 0.035 0.060 mm (0.0014 0.0024 in.) 0.13 mm (0.005 in.)
Second 0.030 0.055 mm (0.0012 0.0022 in.) 0.13 mm (0.005 in.)
Ring-to-groove clearance (K20Z3) Top 0.045 0.070 mm (0.0018 0.0028 in.) 0.13 mm (0.005 in.)
Second 0.040 0.065 mm (0.0016 0.0026 in.) 0.13 mm (0.005 in.)
Ring end gap (K20Z2) Top0.20 0.35 mm (0.008 0.014 in.) 0.60 mm (0.024 in.)
Second 0.40 0.55 mm (0.016 0.022 in.) 0.70 mm (0.028 in.)
Oil 0.20 0.70 mm (0.008 0.028 in.) 0.80 mm (0.031 in.)
Ring end gap (K20Z3) Top0.20 0.35 mm (0.008 0.014 in.) 0.60 mm (0.024 in.)
Second 0.50 0.65 mm (0.020 0.026 in.) 0.75 mm (0.030 in.)
Oil 0.20 0.70 mm (0.008 0.028 in.) 0.80 mm (0.031 in.)
Piston pin O.D. 21.961 21.965 mm (0.8646 0.8648 in.) 21.953 mm (0.8643 in.)
Pin-to-piston clearance 0.005 to 0.002 mm
( 0.00020 to 0.00008 in.) 0.005 mm (0.0002 in.)
Connecting rod Pin-to-rod clearance 0.005 0.015 mm (0.0002 0.0006 in.) 0.02 mm (0.0008 in.)
Small-end bore diameter 21.970 21.976 mm (0.8650 0.8652 in.)
Large-end bore diameter (K20Z2) 48.0 mm (1.89 in.)
Large-end bore diameter (K20Z3) 51.0 mm (2.01 in.)
End play 0.15 0.30 mm (0.006 0.012 in.) 0.40 mm (0.016 in.)
Crankshaft Main journal diameter No. 1, 2, 4, 5
journals 54.984 55.008 mm (2.1648 2.1657 in.)
No. 3 journal 54.976 55.000 mm (2.1644 2.1654 in.)
Rod journal diameter (K20Z2) 44.976 45.000 mm (1.7707 1.7717 in.)
Rod journal diameter (K20Z3) 44.976 45.000 mm (1.7707 1.7717 in.)
Rod/main journal taper 0.005 mm (0.0002 in.) max.0.010 mm (0.0004 in.)
Rod/main journal out-of-round 0.005 mm (0.0002 in.) max.0.010 mm (0.0004 in.)
End play 0.10 0.35 mm (0.004 0.014 in.) 0.45 mm (0.018 in.)
Runout 0.03 mm (0.0012 in.) max.0.04 mm (0.0016 in.)
Crankshaft
bearing Mainbearing-to-journaloilclearance No.1,2,4,5
journals0.017 0.041 mm (0.0007 0.0016 in.) 0.050 mm (0.0020 in.)
No. 3 journal 0.025 0.049 mm (0.0010 0.0019 in.) 0.055 mm (0.0022 in.)
Connecting rod bearing-to-journal oil
clearance (K20Z2) 0.020 0.050 mm (0.0008 0.0020 in.) 0.060 mm (0.0024 in.)
Connecting rod bearing-to-journal oil
clearance (K20Z3) 0.032 0.066 mm (0.0013 0.0026 in.) 0.077 mm (0.0030 in.)
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DYNOMITE -2009-
Automatic Transmission and A/T Differential (cont’d)
ItemMeasurement Qualification Standard or New
Wire Diameter O.D. Free Length No. of Coils
2-16 Standards and Service Limits
Main valve body
spring (see page
14-303)
Shift valve A spring 0.8 mm
(0.031 in.)5.6 mm
(0.220 in.)28.1 mm
(1.106 in.) 15.9
Shift valve B spring 0.8 mm (0.031 in.)5.6 mm
(0.220 in.)28.1 mm
(1.106 in.) 15.9
Shift valve C spring 0.8 mm (0.031 in.)5.6 mm
(0.220 in.)28.1 mm
(1.106 in.) 15.9
Relief valve spring 1.0 mm (0.039 in.)9.6 mm
(0.378 in.)34.1 mm
(1.343 in.) 10.2
Lock-up control valve spring 0.65 mm (0.026 in.)7.1 mm
(0.280 in.)23.1 mm
(0.909 in.) 12.7
Cooler check valve spring 0.85 mm (0.033 in.)6.6 mm
(0.260 in.)27.0 mm
(1.063 in.) 11.3
Servo control valve spring 0.7 mm (0.028 in.)6.6 mm
(0.260 in.)35.7 mm
(1.406 in.) 17.2
Shift valve E spring 0.8 mm (0.031 in.)5.6 mm
(0.220 in.)28.1 mm
(1.106 in.) 15.9
Regulator valve
body spring
(see page
14-305) Stator reaction spring 4.5 mm
(0.177 in.)35.4 mm
(1.394 in.)30.3 mm
(1.193 in.) 1.92
Regulator valve spring A 1.9 mm (0.075 in.)14.7 mm
(0.579 in.)80.6 mm
(3.173 in.) 16.1
Regulator valve spring B 1.6 mm (0.063 in.)9.2 mm
(0.362 in.)44.0 mm
(1.732 in.) 12.5
Torque converter check valve spring 1.2 mm (0.047 in.)8.6 mm
(0.339 in.)33.8 mm
(1.331 in.) 12.2
Lock-up shift valve spring 1.0 mm (0.039 in.)6.6 mm
(0.260 in.)35.5 mm
(1.398 in.) 18.2
3rd accumulator spring 2.5 mm (0.098 in.)14.6 mm
(0.575 in.)29.9 mm
(1.177 in.) 4.9
1st accumulator spring A 2.4 mm (0.094 in.)18.6 mm
(0.732 in.)49.0 mm
(1.929 in.) 7.1
1st accumulator spring B 2.3 mm (0.091 in.)12.2 mm
(0.480 in.)31.5 mm
(1.240 in.) 6.6
Servo body
spring (see page
14-306) Shift valve D spring 0.8 mm
(0.031 in.)5.6 mm
(0.220 in.)28.1 mm
(1.106 in.) 15.9
4th accumulator spring B 2.3 mm (0.091 in.)12.2 mm
(0.480 in.)31.5 mm
(1.240 in.) 6.6
4th accumulator spring A 2.4 mm (0.094 in.)18.6 mm
(0.732 in.)49.0 mm
(1.929 in.) 7.1
2nd accumulator spring B 2.0 mm (0.079 in.)10.6 mm
(0.417 in.)34.0 mm
(1.339 in.) 8.0
2nd accumulator spring A 2.2 mm (0.087 in.)16.6 mm
(0.654 in.)48.2 mm
(1.898 in.) 8.5
5th accumulator spring 2.5 mm (0.098 in.)14.6 mm
(0.575 in.)29.9 mm
(1.177 in.) 4.9
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DYNOMITE -2009-
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Steering
Suspension
Item Measurement Qualification Standard or New
Item Measurement QualificationStandard or New Service Limit
2-18Standards and Service Limits
Steering wheel Rotational play measured at outside
edge with engine running 010mm(00.39in.)
Initial turning load measured at
outside edge with engine running 34 N (3.5 kgf, 7.7 lbf)
Gearbox Angle of rack guide screw loosened from locked position 73°
Wheel alignment Camber Front 0 ° 00 ’ 30 ’ Rear (without
‘‘C’’ marks on the
rear upper arm)1°30’
Rear (with ‘‘C’’
marks on the
rear upper arm) 0°45’
Caster Front 7 ° 00 ’ 1 °
Total toe-in Front 0 2 mm (0 0.08 in.) Rear 2 mm (0.08 in.)
Front wheel turning angle Inward 38 ° 46 ’ 2 ° Outward
(reference)31 ° 14 ’
Wheel Runout Axial 0 0.7 mm (0 0.03 in.) 2.0 mm (0.08 in.) Radial 0 0.7 mm (0 0.03 in.) 1.5 mm (0.06 in.)
Wheel bearing End play Front 0 0.05 mm (0 0.002 in.) Rear 0 0.05 mm (0 0.002 in.)
1°05’0°45’
1°05’ 0°45’
2 1 0.08
0.04
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DYNOMITE -2009-
(#'#)
ItemMeasurement Qualification Specification
2-20Design Specifications
DIMENSIONS Overall length
4.544 mm (178.9 in.)
Overall width 1,752 mm (69.0 in.)
Overall height 1,435 mm (56.5 in.)
Wheelbase 2,700 mm (106.3 in.)
Track Front1,499 mm (59.0 in.)
Rear 1,528 mm (60.2 in.)
Ground clearance 145 mm (5.7 in.)
Seating capacity Five (5)
WEIGHT Gross Vehicle Weight Rating
(GVWR) See the certification label attached to the driver’s doorjamb
ENGINE Type Water cooled, 4-stroke DOHC i-VTEC engine
Cylinder arrangement Inline 4-cylinder, transverse
Boreandstroke 86x86mm(3.39x3.39in.)
Displacement 1,998 cm (122 cu in.)
Compression ratio K20Z29.6
K20Z3 11.0
Valve train Chain drive, DOHC i-VTEC 4 valves per cylinder
Lubrication system Forced, wet sump, with trochoid pump
Fuel required K20Z2Regular UNLEADED gasoline 87 Pump Octane Number or
higher
K20Z3 Premium UNLEADED gasoline 91 Pump Octane Number or
higher
STARTER Type Gear Reduction
Nominal output 1.6 kW
Nominal voltage 12 V
Hour rating 30 seconds
Direction of rotation Clockwise as viewed from drive end
CLUTCH Type Single plate dry, diaphragm spring
Clutch friction material surface area 174 cm (27 sq in.)
3
2
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DYNOMITE -2009-
ItemMeasurement Qualification Specification
2-21
MANUAL
TRANSMISSION
(5-speed)Type Synchronized, five-speed forward, one reverse
Primary reduction Direct 1:1
Gear ratio 1st 3.267
2nd 1.880
3rd 1.212
4th 0.921
5th 0.738
Reverse 3.583
Final reduction Type Single helical gear Gear ratio 4.839
MANUAL
TRANSMISSION
(6-speed) Type Synchronized, six-speed forward, one reverse
Primary reduction Direct 1:1
Gear ratio 1st 3.267
2nd 2.130
3rd 1.517
4th 1.147
5th 0.921
6th 0.659
Reverse 3.583
Final reduction Type Single helical gear Gear ratio 4.765
AUTOMATIC
TRANSMISSION Type Electronically-controlled automatic, five-speed forward, one
reverse three-element torque converter with lock-up clutch
Primary reduction Direct 1:1
Gear ratio 1st 2.651 2nd 1.516
3rd 1.081
4th 0.772
5th 0.566
Reverse 2.000
Final reduction Type Single helical gear Gear ratio 4.562
STEERING Type Electrical power-assisted rack and pinion Overall ratio 13.62
Turns, lock-to-lock 2.65
Steering wheel diameter 360 mm (14.2 in.)
SUSPENSION Type Front Independent strut with stabilizer, coil spring Rear Independent double wishbone with stabilizer, coil spring
Shock absorber Front and rear Telescopic, hydraulic, nitrogen gas-filled
TIRES Size of front and rear tires (’06-08 models) Except TYPE S P205/55R16 89H
TYPE S P215/45R17 87V
Size of front and rear tires
(’09 model) P215/45R17 87V
Size of spare tire (’06-07 models) Except TYPE S T125/70D15 95M TYPE S T135/80R16 101M
Size of spare tire (’08-09 models) T135/80R16 101M
(cont’d)
08/08/21 14:07:26 61SNR030_020_0021
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DYNOMITE -2009-