Page 119 of 2893

Î
5-20Engine Assembly
Engine Installation (cont’d)
D
A
B
10x1.25mm
59 N·m
(6.0 kgf·m, 43 lbf·ft)
C
10x1.25mm
54 N·m
(5.5 kgf·m, 40 lbf·ft)
A
B
C
10x1.25mm
59 N·m
(6.0 kgf·m, 43 lbf·ft)
D
10x1.25mm
54 N·m
(5.5 kgf·m, 40 lbf·ft)
10x1.25mm
38 N·m
(3.9 kgf·m, 28 lbf·ft)
E
F
A
D
B
B
C
10x1.25mm
33 N·m (3.4 kgf·m, 25 lbf·ft)
8x1.25mm
22 N·m (2.2 kgf·m, 16 lbf·ft)
29. Install the stiffener (A), then tighten the steering gearbox mounting bolt (B) and the stiffener
mounting bolt (C).
30. Install the harness clamp (D) to the subframe.
31. Install the steering gearbox bracket (A).
32. Install the stiffener (B), then tighten the steering gearbox mounting bolt (C) and the stiffener
mounting bolt (D).
33. A/T model: Install the shift cable (see step 19 on page 14-245).
34. Install a new set ring on the end of each driveshaft, then install the driveshafts (see page 16-20). Make
sure each ring ‘‘clicks’’ into place in the differential
and the intermediate shaft. 35. Connect the lower arms to the knuckles (see step 9
on page 18-16).
36. Connect the stab ilizer links (see page 18-25).
37. Install the three way catalytic converter (TWC) (A). Use the new gaskets (B) and the new self-locking
nuts (C).
38. Connect the air fuel ratio (A/F) sensor connector (D).
39. Connect the secondary heated oxygen sensor (secondary HO2S) connector (E), then install the
grommet (F).
40. Install the splash shield.
Replace.
Replace.
Replace.
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Page 123 of 2893

(#'
)
M/T model
A/T model
5-245-24
Engine Assembly
Engine Installation (cont’d)
Side Engine Mount Replacement
67. Refill the transmission with fluid:
Manual transmission (see step 3 on page 13-5)
Automatic transmission (see step 3 on page14-232)
68. A/T model: Move the shift lever to each gear, and verify that the A/T gear position indicator follows
the transmission range switch.
69. M/T model: Check that the transmission shifts into gear smoothly.
70. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater
valve open (see step 6 on page 10-8).
71. Do the ECM/PCM reset procedure (see page 11-4).
72. Do the crankshaft position (CKP) pattern clear/CKP pattern learn procedure (see page 11-4).
73. Inspect the idle speed (see page 11-309).
74. Inspect the ignition timing (see page 4-20).
75. Check the wheel alignment (see page 18-5). 1. Support the engine with a jack and wood block
under the oil pan.
2. Remove the upper torque rod.
Replace.
Replace.
Replace.
Replace.
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Page 124 of 2893

(#'
)
M/T model
A/T model
5-245-24
Engine Assembly
Engine Installation (cont’d)
Side Engine Mount Replacement
67. Refill the transmission with fluid:
Manual transmission (see step 3 on page 13-5)
Automatic transmission (see step 3 on page14-232)
68. A/T model: Move the shift lever to each gear, and verify that the A/T gear position indicator follows
the transmission range switch.
69. M/T model: Check that the transmission shifts into gear smoothly.
70. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater
valve open (see step 6 on page 10-8).
71. Do the ECM/PCM reset procedure (see page 11-4).
72. Do the crankshaft position (CKP) pattern clear/CKP pattern learn procedure (see page 11-4).
73. Inspect the idle speed (see page 11-309).
74. Inspect the ignition timing (see page 4-20).
75. Check the wheel alignment (see page 18-5). 1. Support the engine with a jack and wood block
under the oil pan.
2. Remove the upper torque rod.
Replace.
Replace.
Replace.
Replace.
08/08/21 14:21:01 61SNR030_050_0024
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DYNOMITE -2009-
Page 137 of 2893
(#'
) M/T model
A/T model
5-355-35
Side Engine Mount Bracket
Replacement
12x1.25mm
64 N·m
(6.5 kgf·m, 47 lbf·ft)
7. Raise the vehicle on the lift.
8. M/T model: Tighten the front mount mounting bolt.
9. Install the splash shield (see step 40 on page 5-20).
1. Support the engine with a jack and wood block
under the oil pan.
2. Remove the upper torque rod.
(cont’d)
Replace.
Replace.
Replace.
Replace.
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DYNOMITE -2009-
Page 138 of 2893
(#'
) M/T model
A/T model
5-355-35
Side Engine Mount Bracket
Replacement
12x1.25mm
64 N·m
(6.5 kgf·m, 47 lbf·ft)
7. Raise the vehicle on the lift.
8. M/T model: Tighten the front mount mounting bolt.
9. Install the splash shield (see step 40 on page 5-20).
1. Support the engine with a jack and wood block
under the oil pan.
2. Remove the upper torque rod.
(cont’d)
Replace.
Replace.
Replace.
Replace.
08/08/21 14:21:08 61SNR030_050_0035
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Page 145 of 2893
(#'
%)Ref. No. Tool Number Description Qty
6-2
Cylinder Head
Special Tools
07AAB-RWCA120
Camshaft Lock Pin Set 1
07AAJ-PNAA101 Air Pressure Regulator 1
07HAH-PJ7A100 Valve Guide Reamer, 5.5 mm 1
07JAA-001020A Socket, 19 mm 1
07JAB-001020A Holder Handle 1
07MAA-PR70110 Adjuster 1
07MAA-PR70120 Locknut Wrench 1
07NAB-001040A Holder Attachment, 50 mm 1
07PAD-0010000 Stem Seal Driver 1
07ZAJ-PNAA101 VTEC Air Adapter 2
07ZAJ-PNAA200 VTEC Air Stopper 1
07ZAJ-PNAA300 Air Joint Adapter 1
07742-0010100 Valve Guide Driver, 5.5 mm 1
07746-0010400 Attachment, 52 x 55 mm 1
07749-0010000 Driver 1
07757-PJ1010A Valve Spring Compressor Attachment 1
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Page 150 of 2893

(#'
")Compression Pressure:
Above 930 kPa (9.5 kgf/cm , 135 psi)
Maximum Variation:
Within 200 kPa (2.0 kgf/cm , 28 psi)
2
2
6-7
Engine Compression Inspection
NOTE: After this inspection, you must reset the engine
control module (ECM)/powertrain control module
(PCM), otherwise the ECM/PCM will continue to stop
the fuel injectors from operating. 1. Warm up the engine to normal operating temperature (cooling fan comes on).
2. Turn the ignition switch to LOCK (0).
3. Connect the Honda Diagnostic System (HDS) to the data link connector (DLC) (see step 2 on page 11-3).
4. Turn the ignition switch to ON (II).
5. Make sure the HDS communicates with the vehicle and the ECM/PCM. If it does not communicate,
troubleshoot the DLC circuit (see page 11- 204).
6. Select ALL INJECTORS STOP in the PGM-FI, INSPECTION menu with the HDS.
7. Turn the ignition switch to LOCK (0).
8. Remove the four ignition coils (see page 4-21).
9. Remove the four spark plugs.
10. Attach the compression gauge to a spark plug hole. 11. Step on the accelerator pedal to open the throttle
fully, then crank the engine with the starter motor,
and measure the compression.
12. Measure the compression on the remaining cylinders.
13. If the compression is not within specifications, check the following items, then remeasure the
compression.
Incorrect valve clearance
Confirmation of cam timing
Damaged or worn cam lobes
Damaged or worn valves and seats
Damaged cylinder head gasket
Damaged or worn piston rings
Damaged or worn piston and cylinder bore
14. Remove the compression gauge from the spark plug hole.
15. Install the four spark plugs.
16. Install the four ignition coils (see page 4-21).
17. Select the ECM/PCM reset (see page 11-4) in the PGM-FI INSPECTION menu to cancel ALL
INJECTORS STOP with the HDS.
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Page 151 of 2893

(#'
)
Special Tools Required
Specified Air Pressure:
290 kPa (3.0 kgf/cm , 42 psi)
K20Z2 engine
2
6-8Cylinder Head
VTEC Rocker Arm Test
B
A D
07ZAJ-PNAA300
A
B
07ZAJ-PNAA200 C
07ZAJ-PNAA101
E
07AAJ-PNAA101
VTEC air stopper 07ZAJ-PNAA200
VTEC air adapter 07ZAJ-PNAA101
Air joint adapter 07ZAJ-PNAA300
Air pressure regulator 07AAJ-PNAA101
1. Start the engine, and let it run for 5 minutes, then turn the ignition switch to LOCK (0).
2. Remove the cylinder head cover (see page 6-36).
3. Set the No. 1 piston at top dead center (TDC) (see step 5 on page 6-18).
4. Move the intake primary rocker arm (A) for the No. 1 cylinder. The primary rocker arm should
move independently of the intake secondary rocker
arm (B).
If the intake primary rocker arm moves freely, go to step 5.
If the intake primary rocker arm do not move independently, remove the primary and
secondary rocker arms as an assembly and check
that the pistons in the secondary and primary
rocker arms move smoothly. If any rocker arm
needs replacing, replace the primary and
secondary rocker arms as an assembly, then
retest. 5. Repeat step 4 on the remaining intake primary
rockerarmswitheachpistonatTDC.Whenallthe
primary rocker arms pass the test, go to step 6.
6. Check that the air pressure on the shop air compressor gauge indicates over 400 kPa
(4 kgf/cm , 57 psi).
7. Inspect the valve clearance (see page 6-12).
8. Remove the sealing bolt (A) from the relief hole, and install the VTEC air stopper (B).
9. Remove the No. 2 and No. 3 camshaft holder bolts, and install the VTEC air adapters (C) finger-tight.
10. Connect the air joint adapter (D) and the air pressure regulator (E).
11. Loosen the valve on the air pressure regulator, and apply the specified air pressure.
NOTE: If the rocker arm piston does not move after
applying air pressure, move the primary or
secondary rocker arm up and down manually by
rotating the crankshaft clockwise.
2
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