2005 TOYOTA AVENSIS check engine

A58692
Waveform of heated oxygen
Sensor in front of CatalystNormal CatalystWaveform of Heated Oxygen
Sensor behind Catalyst
A58693
Engine Speed
2,500 ± 3,000 rpm
Idling
IG SW OFF
Warmed up 3 min. Check Time (a)(b)(c) (d)
± DIAGNOSTICSSFI SYSTEM (1ZZ±FE/3ZZ±FE)
05±91
AVENSIS REPAIR MANUAL (RM1018E)
DTC P0420 CATALYST SYSTEM EFFICIENCY BELOW
THRESHOLD (BANK 1)
CIRCUIT DESCRIPTION
The ECM compares the 2 waveforms of the heated oxygen sensors located before and after the catalyst
to determine whether or not the catalyst performance has deteriorated.
Air±fuel ratio feedback compensation keeps the waveform of the heated oxygen sensor in front of the cata-
lyst alternates between back and forth, from rich to lean.
If the catalyst is functioning normally, the waveform of the heated oxygen sensor behind the catalyst switches
back and forth between rich and lean much more slowly than the waveform of the heated oxygen sensor
in front of the catalyst.
When both waveforms change at a similar rate, it indicates that the catalyst performance has deteriorated.
DTC No.DTC Detecting ConditionTrouble Area
P0420
After engine and catalyst are warmed up, and while vehicle is
driven within set vehicle and engine speed range, waveforms
of heated oxygen sensors have same amplitude (2 trip detec-
tion logic)
Gas leakage in exhaust system

Heated oxygen sensor

Three±way catalytic converter

ECM
CONFIRMATION DRIVING PATTERN
05B43±02

A58694
OX Signal Waveform (Oscilloscope)
1.0 V
0 V 200 msec. /Division
05±92
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
(a)Connect the hand±held tester to the DLC3, or connect the probe of the oscilloscope between terminals HT1A,
HT1B, OX1A, OX1B and E1 of the ECM connector.
(b)Start the engine and warm it up with all the accessories switched OFF until the engine coolant temperature is
stable.
(c)Run the engine at 2,500 to 3,000 rpm for about 3 min.
(d)After confirming that the waveform of the heated oxygen
sensor (bank 1 sensor 1 (OX)) which oscillates around 0.5
V during feedback to the ECM, check the waveform of the
heated oxygen sensor (bank 1 sensor 2 (OX)).
HINT:

If there is a malfunction in the system, the waveform of the
heated oxygen sensor (bank 1 sensor 2 (OX)) is similar
to the wave from of the heated oxygen sensor (bank 1
sensor 1 (OX)) snown in the diagram on the left.

There are some cases that, even though a malfunction
exists, the CHK ENG may not be illuminated.
INSPECTION PROCEDURE
HINT:
Read freeze frame data using \f \b\f\f
 Freeze frame data records the engine conditions when
a malfunction is detected. When troubleshooting, it is useful for determi\
ning whether the vehicle was running
or stopped, the engine was warmed up or not, the air±fuel ratio was lea\
n or rich, etc. at the time of the mal-
function.
1READ OUTPUT DTC(BESIDES P0420)
(a)Read the DTC using the hand±held tester. Result:
Display (DTC output)Proceed to
Only ºP0420º is outputA
ºP0420º and other DTCs are outputB
HINT:
If any other codes besides ºP0420º are output, perform the troublesh\
ooting for those DTCs first.
BGO TO RELEVANT DTC CHART(See page 05±16)
A



A05134
2.2V
A79088
K1
Knock SensorECM
FKN+
E12 (Shielded)
1EB1
11
W
E122
FKN± B
EH J12
J13
Junction
Connector EDEB1 2WB2
BR
BR J12 J13E D
± DIAGNOSTICSSFI SYSTEM (1ZZ±FE/3ZZ±FE)
05±81
AVENSIS REPAIR MANUAL (RM1018E)
DTC P0325 KNOCK SENSOR 1 CIRCUIT MALFUNCTION
(BANK 1)
CIRCUIT DESCRIPTION
Knock sensor is fitted on the cylinder block to detect the engine knocking. This sensor contains a piezoelec-
tric element which generates a voltage when it becomes deformed, which occurs when the cylinder block
vibrates due to knocking. If engine knocking occurs, the ignition timing is delayed to suppress it.
DTC No.DTC Detecting ConditionTrouble Area
P0325No knock sensor signal to the ECM with engine speed 3,000
rpm or more
Open or short in knock sensor circuit

Knock sensor (under±torqued or loose)

ECM
HINT:
If the ECM detects the DTC ºP0325º, it enters the fail±safe mode in which the corrective retarded angle value
is set to the maximum value.
Reference:
Inspection using the oscillascope.
(1) Run the engine at 4,000 rpm, check the waveform
between terminal KNKL of the ECM connector and
body ground.
HINT:
The correct waveform is as shown on the left.
(2) Spread the time on the horizontal axis, and confirm
that period of the wave is 80
seconds (Normal
mode vibration frequency of knock sensor: 11.7
kHz).
HINT:
If the vibration frequency in the normal mode is not 11.7 kHz,
the sensor is out of order.
WIRING DIAGRAM
05C6C±01

A65745
E12
ECM ConnectorFKN+
FKN±
A65745
E12
ECM ConnectorFKN+
FKN±
05±82
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION PROCEDURE
HINT:
Read freeze frame data using \f \b\f\f
 Freeze frame data records the engine conditions when
a malfunction is detected. When troubleshooting, it is useful for determi\
ning whether the vehicle was running
or stopped, the engine was warmed up or not, the air±fuel ratio was lea\
n or rich, etc. at the time of the mal-
function.
1CHECK HARNESS AND CONNECTOR
(a)Disconnect the E12 ECM connector.
(b)Check for continuity between the wire harness side con- nectors.
Standard (Check for short):
Symbols (Terminal No.)Specified condition
FKN+ (E12±1) ± FKN± (E12±2)No continuity
OKGo to step 3
NG
2INSPECT KNOCK SENSOR (See page 10±3)
NG REPLACE KNOCK SENSOR
OK
3 CHECK HARNESS AND CONNECTOR(ECM ± KNOCK SENSOR)
(a) Disconnect the E12 ECM connector.
(b) Disconnect the knock sensor connector.
(c) Check for continuity between the wire harness side con- nectors.
Standard (Check for open):
Symbols (Terminal No.)Specified condition
FKN+ (E12±1) ± Knock sensor (K1±2)ContinuityFKN± (E12±2) ± Knock sensor (K1±1)Continuity
Standard (Check for short):
Symbols (Terminal No.)Specified condition
FKN+ (E12±1) or Knock sensor (K1±2) ± Body groundNo continuityFKN± (E12±2) or Knock sensor (K1±1) ± Body groundNo continuity
NG REPAIR OR REPLACE HARNESS OR CONNECTOR
OK

05C6N±01
±
DIAGNOSTICS SFI SYSTEM(1AZ±FE)
05±161
AVENSIS REPAIR MANUAL (RM1018E)
DIAGNOSTIC TROUBLE CODE CHART
HINT:
Parameters listed in the chart may not be exactly the same as your readings due to\
the type of instrument
or other factors.

If a malfunction code is displayed during the DTC check in the check mode, check the circuit f\
or the codes
listed in the table below. For details of each code, refer to the ''See page '' under the respective ''DTC No.''
in the DTC chart.



\f \b
 *1
CHK ENG 
P0010/39 *4 (05±169)Camshaft Position ºAº Actuator
Circuit (Bank 1)
Open or short in oil control valve (OCV) circuit

Oil control valve

ECM

P0011/59 *4
(05±174)Camshaft Position ºAº ±Timing
Over±Advanced or System Per-
formance (Bank 1)
Valve timing

Oil control valve (OCV)

Camshaft timing gear assy


P0012/59 *4
(05±174)Camshaft Position ºAº ±Timing
Over± Retarded (Bank 1)
Camshaft timing gear assy

ECM


P0016/18 *4
(05±181)Crankshaft Position ± Camshaft
Position Correlation (Bank 1
Sensor A)
Mechanical system (Timing chain has jumped a tooth, chain
stretched)

ECM


P0031/21
*2, *4
(05±182)Oxygen (A/F) Sensor Heater
Control Circuit Low (Bank 1 Sen-
sor 1)


P0032/21
*2, *4
(05±182)Oxygen (A/F) Sensor Heater
Control Circuit High (Bank 1
Sensor 1)

Open or short in heater circuit of A/F sensor

A/F sensor heater

P0051/28
*2, *4
(05±182)Oxygen (A/F) Sensor Heater
Control Circuit Low (Bank 2 Sen-
sor 1)
A/F sensor heater

A/F relay

ECM


P0052/28
*2, *4
(05±182)Oxygen (A/F) Sensor Heater
Control Circuit High (Bank 2
Sensor 1)


P0100/31
(05±186)Mass Air Flow Circuit
Ohti ifltiit

P0102/31(05±186)Mass or volume Air Flow Circuit
Low Input
Open or short in mass air flow meter circuit

Mass air flow meter

ECM

P0103/31
(05±186)Mass or volume Air Flow Circuit
High Input
ECM

P0110/24(05±194)Intake Air Temperature Circuit
O h ti itk it i it


P0112/24(05±194)Intake Air Temperature Circuit
Low Input
Open or short in intake air temp. sensor circuit

Intake air temp. sensor (built in mass air flow meter)

ECM


P0113/24
(05±194)Intake Air Temperature Circuit
High Input
ECM


P0115/22(05±199)Engine Coolant Temperature Cir-
cuit
Open or short in engine coolant temperature sensor circuit

P0117/22(05±199)Engine Coolant Temperature Cir-
cuit Low Input
Open or short in engine coolant temperature sensor circuit

Engine coolant temperature sensor

ECM

P0118/22
(05±199)Engine Coolant Temperature Cir-
cuit High Input
ECM

P0120/41 (05±204)Throttle/Pedal Position Sensor/
Switch ºAº Circuit
Throttle position sensor (built in throttle body)

ECM

P0122/41
(05±204)Throttle/Pedal Position Sensor/
Switch ºAº Circuit Low Input

Throttle position sensor (built in throttle body)

Short in VTA1 circuit

Open in VC circuit

ECM



05C6L±01
ENGINE CONTROL SYSTEM Check Sheet
Customer's Name
Driver's Name
Date Vehicle
Brought in
License No.
VIN
Production Date
Licence No.
Odometer Reading
km
miles
Problem Symptoms
Engine does
not Start
Difficult to
Start
Poor Idling
Poor
Driveability
Engine Stall
Others
Engine does not crankNo initial combustionNo complete combustion
Engine cranks slowly
Other
Incorrect first idleIdling rpm is abnormalHigh ( rpm)Low ( rpm)
Rough idling
Other
HesitationBack fireMuffler explosion (after±fire)Surging
Knocking
Other
Soon after startingAfter accelerator pedal depressed
After accelerator pedal released
During A/C operation
Shifting from N to D
Other
Data Problem
Occurred
Problem Frequency
Condition When
Problem Occurs
Weather
Engine Operation
Engine Temp. Place Outdoor
TemperatureConstant
Sometimes ( times per day/month)Once only
Other
Fine
CloudyRainySnowyVarious/Other
Hot
Warm Cool
HighwaySuburbsInner CityUphillDownhill
Rough road
Other
Cold
Warming upAfter Warming upAny temp.Other
Starting
Just after starting ( min.)IdlingRacing
Driving
Constant speedAccelerationDeceleration
A/C switch ON/OFF
Other
Condition of check engine warning light
(CHK ENG)Remains on Sometimes lights up Does not light up
Normal Malfunction code(s) (code )
Freeze frame data ( )
Normal Malfunction code(s) (code )
Freeze frame data ( )
Normal mode
(Pre±check)
Check Mode DTC InspectionInspector's
Name
Cold (approx.
C/
F)
05±148
± DIAGNOSTICSSFI SYSTEM (1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
CUSTOMER PROBLEM ANALYSIS CHECK

05C7H±01
±
DIAGNOSTICS SFI SYSTEM(1AZ±FE)
05±143
AVENSIS REPAIR MANUAL (RM1018E)
SFI SYSTEM(1AZ±FE)
HOW TO PROCEED WITH TROUBLESHOOTING
When using hand±held tester, troubleshoot in accordance with the procedure
shown below.
1VEHICLE BROUGHT TO WORKSHOP
2CUSTOMER PROBLEM ANALYSIS (See page 05±148)
3CONNECT THE HAND±HELD TESTER TO DLC3
HINT:
If the display indicates a communication fault in the tool, inspect DLC3.
4CHECK DTC AND FREEZE FRAME DATA(See page 05±149)
HINT:
Record or print DTC and freeze frame data, if needed.
5CLEAR DTC AND FREEZE FRAME DATA (See page 05±149)
6VISUAL INSPECTION
7SETTING THE CHECK (TEST) MODE DIAGNOSIS (See page 05±149)
8 PROBLEM SYMPTOM CONFIRMATION
HINT:
If the engine does not start, perform steps 10 and 12 first.
AMalfunction does not occur
BMalfunction occurs
B GO TO STEP 10
A

A81015
Engine
Room
R/B No. 1
Engine
Room
J/B No. 1W
9ECM
W
E9 11
1 2
B±W22 1
4A
Battery4
2I13
Ignition
Switch
DH 6
B±R B±R
C11
Combination
Meter Assy
Check
Engine
Warning
Light AM2
IG2
AM2
Driver
Side
J/B
FL MAINEngine
Room
J/B
No. 4
4BB±G 1A 1B±R
IE41
(LHD)IP11
(RHD)
18 DA
J8C
(LHD)J26A
(RHD)J8C
(LHD)J26A
(RHD) J/CB±W IGN
1
1
B±G
± DIAGNOSTICSSFI SYSTEM (1ZZ±FE/3ZZ±FE)
05±139
AVENSIS REPAIR MANUAL (RM1018E)
CHECK ENGINE WARNING LIGHT CIRCUIT
CIRCUIT DESCRIPTION
If the ECM detects a trouble, the CHK ENG is illuminated. At this time, the ECM records a DTC in the memory.
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:
Troubleshoot each trouble symptom in accordance with the chart below .
CHK ENG remains onStart inspection from step 1
CHK ENG is not illuminatedStart inspection from step 3
05C6J±01