2005 TOYOTA AVENSIS oil

650SU±01
I35241
I35242
I35243
I35254
65±16
±
LIGHTING HEADLAMP UNIT LH
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
1.REMOVE FRONT SPOILER COVER LH (See page 76±3)
2.REMOVE FRONT SPOILER COVER RH (See page 76±3)
3.REMOVE FRONT BUMPER COVER (See page 76±3) 4. REMOVE HEAD LIGHT ASSY
(a) Disconnect the connector.
(b) Remove the 2 screws.
(c) Remove the headlamp assy and disengage the claw asshown in the illustration.
5. REMOVE HEADLAMP, NO.1 BULB (HALOGEN HEAD LAMP)
(a) Release the lock of the set spring and remove the head- lamp bulb No.1.
6. REMOVE DISCHARGE HEADLAMP BULB (DISCHARGE HEAD LAMP)
(a) Rotate the bulb socket cover in the direction of the arrow
and pull it of backward of the vehicle.

670SL±01
BE4029
Tester Probe
Tin FoilHeat Wire
E32576
BE0150
Repair Point
Masking TapeBroken
Wire
BE0151
Repair PointFine Tip Brush
Glass
± AUDIO & VISUAL SYSTEMWINDOW GLASS (ANTENNA WIRE)
67±33
AVENSIS REPAIR MANUAL (RM1018E)
WINDOW GLASS (ANTENNA WIRE)
REPAIR
1. INSPECT WINDOW GLASS (ANTENNA WIRE)
NOTICE:
When cleaning the glass, wipe it in the direction of the wire
with a soft and dry cloth. Take care not to damage the wire.
Do not use detergents or glass cleaners with abrasive in-
gredients. When measuring voltage, wind a piece of tin foil
around the tip of the tester probe and press the foil against
the wire with your finger, as shown in the illustration.
(a) Check the continuity, at the center of each antenna wire,
as shown in the illustration.
2. REPAIR WINDOW GLASS (ANTENNA WIRE)
(a) Clean the broken wire tips with a grease, wax and silicone
remover.
(b) Place the masking tape along both sides of the wire to be
repaired.
(c) Thoroughly mix the repair agent (Dupont paste No.4817).
(d) Using a fine tip brush, apply a small amount of the mixture
to the wire.
(e) After a few minutes, remove the masking tape.
(f) Do not repair the defogger wire for at least 24 hours after-
wards.

700TA±01
B68025
Clip
Piano Wire
B69236
Protective Tape
BO4421
±
WINDSHIELD/WINDOWGLASS/MIRROR BACK DOOR GLASS (WAGON MODELS)
70±41
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1.REMOVE BACK DOOR TRIM BOARD ASSY (See page 75±45)
(a) Remove the back door trim panel upper.
(b) Remove the back door side garnish LH.
(c) Remove the back door side garnish RH.
(d) Remove the back door trim board.
2.REMOVE REAR SPOILER (See page 76±30)
3.REMOVE REAR WIPER MOTOR ASSY (See page 66±17)
(a) Remove the wiper arm head cap.
(b) Remove the rear wiper arm.
(c) Remove the wiper motor.
4. REMOVE BACK DOOR GLASS
(a) Pass a piano wire between the body and glass from theinterior.
(b) Tie both wire ends to wooden blocks or similar objects.
HINT:
Apply protective tape to the outer surface to prevent the surface
from being scratched.
NOTICE:
When separating the glass, take care not to damage the
paint and interior and exterior ornaments.
(c) Cut off the adhesive by pulling the piano wire around it.
(d) Using a suction rubber, remove the glass.
NOTICE:
Leave as much adhesive on the body as possible when re-
moving the glass.
5. CLEAN BACK DOOR GLASS
(a) Clean the outer circumference of the glass with white gas- oline.
NOTICE:

Do not touch the glass surface after cleaning it.

Be careful not to damage the body.

700T9±01
B67062
Back Door Trim Panel Assy Upper
Back Door Side Garnish RH
Back Door Side Garnish LHBack Door Trim Board
Rear Spoiler

Back Door Glass
Wiper Motor AssyRear Wiper Arm Assy Wiper Arm Head Cap
: Specified torqueN
m (kgf
cm, ft
lbf)

Non±reusable part
5.5 (56, 49 in.
lbf)
5.5 (56, 49 in.
lbf)
70±40
± WINDSHIELD/WINDOWGLASS/MIRRORBACK DOOR GLASS (WAGON MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
BACK DOOR GLASS (WAGON MODELS)
COMPONENTS

IG
SPEED
BKL SW
(D±seat)
BKL SW
(P seat)
WRN LAMP
BUZZERON
OFF
15km/h
0
BELT ON
BELT OFF
LVL1
LVL2 BELT ON
BELT OFF
ON
OFF OFF
30s
90s30s
90s
± INSTRUMENT PANEL/METERCOMBINATION METER
71±5
AVENSIS REPAIR MANUAL (RM1018E)
7. INSPECT SEAT BELT WARNING LIGHT & BUZZER
(a) Check the operation.
(1) Turn the ignition switch to ON and check that the warning light comes on.
(2) Fasten the outer belt to the inner belt and check that the warning light goes out.
(3) Disconnect the connector from the buckle switch and ground the terminal on the wire harness
side connector.
(4) Turn the ignition switch to ON and check that the warning light comes on.
8. INSPECT LOW OIL PRESSURE WARNING LIGHT
(a) Inspect the circuit.
(1) Disconnect the connector from the low oil pressure switch.
(2) Turn the ignition switch to ON.
(3) Ground the terminal of the wire harness side connector, then check the low oil pressure warning
light.
Low oil pressure warning light: Come on
9. INSPECT BRAKE WARNING LIGHT
(a) Inspect the parking brake warning light.
(1) Disconnect the connector from the parking brake switch and ground the terminal on the wire har-
ness side connector.
(2) Turn the ignition switch to ON and check that the warning light comes on.
(b) Inspect the brake fluid level warning light.
(1) Disconnect the connector from the brake fluid level warning switch and connect the terminals
on the wire harness side connector.
(2) Turn the ignition switch to ON and check that the warning light comes on.
10. INSPECT BRAKE FLUID LEVEL WARNING SWITCH
(a) Inspect the continuity.
(1) Remove the reservoir tank cap and strainer.
(2) Disconnect the connector.

710CM±02
±
INSTRUMENT PANEL/METER COMBINATION METER
71±1
AVENSIS REPAIR MANUAL (RM1018E)
COMBINATION METER
PROBLEM SYMPTOMS TABLE
Warning Lights:
SymptomSuspect AreaSee page
Check Engine warning light does not come on.
1.Wire Harness or Connector
2.ECM
3.Combination Meter Assy±
±
±
Discharge warning light does not come on.
1.Wire Harness or Connector
2.ECM
3.Combination Meter Assy±
±
±
Brake warning light does not come on.
1.Wire Harness or Connector
2.Skid control ECU
3.Combination Meter Assy±
±
±
ABS warning light does not come on.
1.Wire Harness or Connector
2.Skid control ECU
3.Combination Meter Assy±
±
±
SRS warning light does not come on.
1.Wire Harness or Connector
2.Airbag Sensor Assy
3.Combination Meter Assy±
05±1197 ±
Open Door warning light does not come on.
1.Wire Harness or Connector
2.Front Door Courtesy Light
3.Body ECU
4.Combination Meter Assy±
±
±
±
Fuel Level warning light does not come on.
1.Wire Harness or Connector
2.Fuel Sender Gauge
3.Combination Meter Assy±
±
±
Low Oil Pressure warning light does not come on.
1.Wire Harness or Connector
2.Low Oil Pressure Warning Switch
3.Combination Meter Assy±
±
±
Engine Oil Level warning light does not come on.
1.Wire Harness or Connector
2.Oil Level Sensor
3.Combination Meter Assy±
±
±
Belt warning light does not come on.
1.Wire Harness or Connector
2.Body ECU
3.Front Inner Belt Assy
4.Combination Meter Assy±
±
05±1522
±
VSC warning light does not come on.
1.Wire Harness or Connector
2.VSC Circuit
3.Combination Meter Assy±
05±752 ±
Indicator Lights:
SymptomSuspect AreaSee page
Shift indicator light do not come on.
1. Wire Harness or Connector
2. ECM
3. Neutral Start Switch Circuit
4. Combination Meter Assy±
±
±
±
Turn indicator light does not come on.
1. Wire Harness or Connector
2. Turn Signal and Hazard Warning System
3. Combination Meter Assy±
65±9 ±
Glow indicator light does not come on.
1. Wire Harness or Connector
2. ECM
3. Combination Meter Assy±
±
±
TRC off indicator light does not come on.
1. Wire Harness or Connector
2. VSC Circuit
3. Combination Meter Assy±
05±752 ±

71±2
±
INSTRUMENT PANEL/METER COMBINATION METER
AVENSIS REPAIR MANUAL (RM1018E)
SLIP indicator light does not come on.
1.Wire Harness or Connector
2.Skid Control ECU
3.Combination Meter Assy±
05±752 ±
CRUISE indicator light does not come on.
1.Wire Harness or Connector
2.ECM
3.Combination Meter Assy±
±
±
High Beam indicator light does not come on.
1.Wire Harness or Connector
2.Headlight Dimmer Switch
3.Combination Meter Assy±
65±9 ±
Fr FOG indicator does not come on.
1.Wire Harness or Connector
2.Fr FOG Relay
3.Fr FOG Light Switch
4.Combination Meter Assy±
±
±
±
Rr FOG indicator does not come on.
1.Wire Harness or Connector
2.Rr FOG Relay
3.Rr FOG Light Switch
4.Combination Meter Assy±
±
±
±
TAIL indicator does not come on.
1.Wire Harness or Connector
2.TAIL Relay
3.Combination Meter Assy±
±
±
WATER LEVEL indicator does not come on (1KD±FTV).
1.Wire Harness or Connector
2.Water Level Sensor
3.Combination Meter Assy±
±
±
EMPS indicator does not come on.
1.Wire Harness or Connector
2.EMPS ECU
3.Combination Meter Assy±
±
±
A/T OIL TEMP indicator does not come on.
1.Refer to troubleshooting
2.Wire Harness or Connector
3.Combination Meter Assy05±856
±
±
ECT SNOW indicator does not come on.
1.Refer to troubleshooting
2.Wire Harness or Connector
3.Combination Meter Assy05±980±
±
AUTO LEVELING indicator does not come on.
1.Wire Harness or Connector
2.Auto Leveling ECU
3.Combination Meter Assy±
±
±
Meter Gauges:
SymptomSuspect AreaSee page
Speedometer does not operate.1.Refer to troubleshooting05±1510
Water temperature does not operate.1.Refer to troubleshooting05±1515
Tachometer does not operate.1.Refer to troubleshooting05±1513
Fuel Gauge does not operate or operates abnormally.1.Refer to troubleshooting05±1517
OTHERS:
SymptomSuspect AreaSee page
key reminder buzzer does not operate.
1. Wire Harness or Connector
2. Body ECU (KSW, DCTY)
3. Door Coutesy Switch
4. Key Unlock Warning Switch
5. Combination Meter Assy±
±
±
05±1586 ±
Light reminder buzzer does not operate.
1. Wire Harness or Connector
2. Body ECU (DCTY)
3. Combination Meter Assy±
±
±
Seat belt Warning buzzer does not operate.
1. Perform DATA LIST with hand±held tester
2. Wire Harness or Connector
3. Seat Belt Buckle Switch
4. Combination Meter Assy05±1499±
61±3
±

B66134
Tester Probe
Tin FoilDefogger Wire
B63720
At Center
V
B63721
0 V
Broken
WireLess than
10V
Battery
Side Ground SideFoil Strip



± WINDSHIELD/WINDOWGLASS/MIRRORWINDOW DEFOGGER SYSTEM
70±53
AVENSIS REPAIR MANUAL (RM1018E)
7. INSPECT BACK WINDOW (DEFOGGER WIRE)
NOTICE:

When cleaning the glass, wipe the glass along the
wire using a soft and dry cloth. Take care not to dam-
age the wires.

Do not use detergents or glass cleaners including
abrasive ingredients.

When measuring voltage, wrap a piece of tin foil
around the tip of the negative probe and press the foil
against the wire with your finger, as shown in the il-
lustration
(a) Turn the ignition switch ON.
(b) Turn the defogger switch ON.
(c) Inspect the voltage at the center of each defogger wire,
as shown in the illustration.
Standard:
VoltageCriteria
Approx. 5 VOkay, wire is not broken
Approx. 10 or 0 VWire is broken
HINT:
If there is approximately 10 V, the wire may be broken between
the center of the wire and the end on the battery side. If there
is no voltage, the wire may be broken between the center of the
wire and the end on the ground side.
(d) Place the voltmeter positive (+) lead against the defogger
wire on the battery side.
(e) Place the voltmeter negative (±) lead with the foil strip
against the wire on the ground side.
(f) Slide the positive (+) lead from the battery side to the
ground side.
(g) The point where the voltmeter deflects from approx. 10V
to 0 V is the place where the defogger wire is broken.
HINT:
If the defogger wire is not broken, the voltmeter indicates 0 V
at the positive (+) end of the defogger wire but gradually in-
creases to about 12 V as the meter probe moves to the other
end.